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  3. U.ENG 習志野台
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U.ENG 習志野台

EstablishmentMarch 1, 2012
addressChiba/Funabashi-shi/4-82-11 Narashino-dai, Sunrise C102
phone047-767-0276
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last updated:Sep 05, 2019
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U.ENG List of Products and Services

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Manufacturing Subsidy: Hybrid Cutting Fluid Automatic Supply Device

We can assist you with the subsidy application for this product, which is the ultimate dream product for the parts processing industry and solves the long-standing issue of cutting fluid costs. Would you consider it?

The era of needing to purchase cutting oils is over. With just a minimal power consumption of 300W, a few consumables, and tap water, our device automatically generates cutting fluid that is "far lower in cost and has higher cutting performance" than the cutting oils currently being purchased. The supply to each machine's cutting fluid tank is "completely automatic," eliminating the need for any manual work by operators. Moreover, the groundbreaking feature of this device is its ability to automatically adjust the concentration management to "maintain the performance of the cutting fluid at levels equivalent to fresh fluid." [Patent pending] This cutting fluid is a "hybrid cutting fluid" that far exceeds the performance of commercially available water-soluble cutting fluids and also possesses the properties of oil-based cutting oils by adding a small amount of additive oil. It permanently eliminates "decay and odor" caused by bacteria and microorganisms in water-soluble cutting fluids, and the mist of cutting fluid that drifts in the factory is transformed into a mist that disinfects bacteria and microorganisms, turning the entire factory into an "odorless, healthy air" environment. By maintaining the "hybrid cutting fluid" with automatic correction to keep it fresh, there are no issues such as tool breakage, rust formation, or decreased cutting speed due to the degradation of the cutting fluid, allowing it to operate continuously in a state equivalent to fresh fluid. Therefore, the need for "refilling cutting fluid has completely disappeared, and the disposal of industrial waste has also been eliminated."

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Cutting fluid (coolant) anti-corruption hybrid cutting fluid automatic supply device

This is the ultimate dream product for the parts processing industry, a solution that addresses all the various troubles caused by the long-standing inconvenience of handling cutting fluids.

The era of needing to purchase cutting oils is over. With just a small power consumption of 300W, minimal consumables, and tap water, we have a device that automatically generates cutting fluid with "far lower costs and higher cutting performance" than the cutting oils currently being purchased. The supply to each machine's cutting fluid tank is completely automatic, eliminating the need for any manual labor by operators. Furthermore, the groundbreaking aspect of this device is its ability to automatically adjust the concentration management to maintain the cutting fluid's performance at the level of fresh fluid at all times. [Patent applied for] This cutting fluid is a "hybrid cutting fluid" that far exceeds the performance of commercially available water-soluble cutting fluids and also possesses the properties of oil-based cutting oils by adding a small amount of additive oil. It permanently eliminates "decay and odor" caused by bacteria in water-soluble cutting fluids, and the mist of cutting fluid that drifts in the factory is transformed into a mist that disinfects bacteria, turning the entire factory into an "odorless, healthy air" environment. By maintaining the "hybrid cutting fluid" with automatic correction to keep it fresh, there are no issues such as tool breakage, rust formation, or reduced cutting speed due to fluid degradation, allowing operations to continue in a completely fresh fluid state. Therefore, the need for "fluid replacement is completely eliminated, and the disposal of industrial waste has also ceased.

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Factory Improvement Product HCS-100 Type Hybrid Cutting Fluid Automatic Supply Device

For the parts processing industry, this is the ultimate dream product that addresses all the various troubles caused by the long-standing inconvenience of handling cutting fluids.

The era of needing to purchase cutting oils is over. With just a minimal power consumption of 300W, a few consumables, and tap water, our device automatically generates cutting fluids that are "far lower in cost and have higher cutting performance" than the cutting oils currently being purchased. The supply to each machine's cutting fluid tank is "completely automatic," eliminating the need for any manual labor from operators. Moreover, the groundbreaking feature of this device is its ability to automatically adjust the concentration management to "maintain the performance of the cutting fluid at the same level as new fluid." [Patent pending] This cutting fluid is a "hybrid cutting fluid" that far exceeds the performance of commercially available water-soluble cutting fluids and also possesses the performance of oil-based cutting oils by adding a small amount of additive oil. It permanently eliminates "decay and odor" caused by bacteria in water-soluble cutting fluids, and the mist of cutting fluid that drifts in the factory is transformed into a mist that disinfects bacteria, making the entire factory environment "odorless and healthy." By maintaining the "hybrid cutting fluid" with automatic correction to keep it at a new fluid state, there are no occurrences of tool breakage, rust, or reduced cutting speed due to fluid degradation, allowing operations to continue as if using entirely new fluid. Therefore, the need for "fluid replacement has completely disappeared, and there is no longer any need for the disposal of industrial waste."

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Product for Reducing Production Costs: Hybrid Cutting Fluid Automatic Supply Device

For the parts processing industry, this is the ultimate dream product that addresses all the various troubles associated with the long-standing inconvenience of handling cutting fluids.

The era of needing to purchase cutting oils is over. With just a minimal power consumption of 300 watts, a few consumables, and tap water, our device automatically generates cutting fluids that are "far lower in cost and have higher cutting performance" than the cutting oils currently being purchased. The supply to each machine's cutting fluid tank is completely automated, eliminating the need for any manual labor from operators. Moreover, the groundbreaking feature of this device is its ability to automatically adjust the concentration management to maintain the cutting fluid's performance at the level of fresh fluid at all times. [Patent pending] This cutting fluid is a "hybrid cutting fluid" that far exceeds the performance of commercially available water-soluble cutting fluids and also incorporates the performance of oil-based cutting oils by adding a small amount of additive oil. It permanently eliminates "decay and odor" caused by bacteria in water-soluble cutting fluids, and the mist of cutting fluid that drifts in the factory transforms into a mist that disinfects bacteria, resulting in the entire factory becoming "odorless and healthy air." By maintaining the "hybrid cutting fluid" with automatic correction to keep it fresh, there are no issues such as tool breakage, rust formation, or reduced cutting speed due to fluid degradation, allowing operations to continue in a completely fresh fluid state. Therefore, the need for "fluid replacement" has become completely unnecessary, and the disposal of industrial waste has also been eliminated.

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Production Factory Improvement Hybrid Cutting Fluid Automatic Supply System

For the parts processing industry, this is the ultimate dream product that addresses all the various troubles caused by the long-standing inconvenience of handling cutting fluids.

The era of needing to purchase cutting oils is over. With just a minimal power consumption of 300 watts, a few consumables, and tap water, we have a device that automatically generates cutting fluid with "far lower costs and higher cutting performance" than the cutting oils currently being purchased. The supply to each machine's cutting fluid tank is fully automated, requiring no manual labor from operators. Moreover, the groundbreaking feature of this device is its ability to automatically adjust the concentration management to maintain the cutting fluid at performance levels equivalent to fresh fluid. [Patent pending] This cutting fluid is a "hybrid cutting fluid" that far surpasses the performance of commercially available water-soluble cutting fluids and also possesses the performance characteristics of oil-based cutting oils by adding a small amount of additive oil. It permanently eliminates "decay and odor" caused by bacteria in water-soluble cutting fluids, and the mist of cutting fluid that drifts in the factory is transformed into a mist that disinfects bacteria, resulting in the entire factory being transformed into an "odorless, healthy air" environment. By maintaining the "hybrid cutting fluid" with automatic correction to keep it fresh, there are no issues such as tool breakage, rust formation, or decreased cutting speed due to fluid degradation, allowing operations to continue in a completely fresh fluid state. Therefore, the need for "fluid replacement" is completely eliminated, and there is no longer any need for the disposal of industrial waste.

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Productivity Improvement Product: Hybrid Cutting Fluid Automatic Supply Device

For the parts processing industry, this is the ultimate dream product that addresses all the various troubles caused by the long-standing inconvenience of handling cutting fluids.

The era of needing to purchase cutting oils is over. With just a minimal power consumption of 300 watts, a few consumables, and tap water, this device automatically generates cutting fluid that is "far lower in cost and has higher cutting performance" than the cutting oils currently being purchased. The supply to each machine's cutting fluid tank is completely automated, eliminating the need for any manual work by operators. Furthermore, the groundbreaking aspect of this device is its ability to automatically adjust the concentration management to maintain the cutting fluid at performance levels equivalent to fresh fluid. [Patent applied for] This cutting fluid is a "hybrid cutting fluid" that far exceeds the performance of commercially available water-soluble cutting fluids and also possesses the properties of oil-based cutting oils by adding a small amount of additive oil. It permanently eliminates "decay and odor" caused by bacteria in water-soluble cutting fluids, and the mist of cutting fluid that drifts in the factory is transformed into a mist that disinfects bacteria, resulting in the entire factory being transformed into an "odorless, healthy air" environment. By maintaining the "hybrid cutting fluid" with automatic correction to always keep it fresh, there are no issues such as tool breakage, rust formation, or decreased cutting speed due to fluid degradation, allowing operations to continue in a completely fresh fluid state. Therefore, the need for "refilling cutting fluid has completely disappeared, and there is no longer any need for the disposal of industrial waste."

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Coolant system 【Hybrid Cutting Fluid Automatic Replenishment System】

The HCS-100 Hybrid Cutting Fluid Automatic Replenishment System has achieved a cost that significantly matches that of emerging countries for the Japanese parts processing industry!

Introducing a powerful device that supports Japan's parts processing industry, renowned for its processing precision worldwide: the HCS-100 Hybrid Cutting Fluid Automatic Replenishment System. This "hybrid cutting fluid," which combines the properties of water-soluble and oil-based cutting fluids, eliminates most of the disadvantages of both, allowing users to generate a dream-like cutting fluid that exhibits only the advantages. It replaces the conventional cutting fluid, which consists of 10% cutting oil and 90% water, with a 100% cutting fluid that performs better than ever before. With over a 50% reduction in annual costs, there is no permanent decay or odor generation, extended tool life, reduced processing time, no foam generation, no rust formation, no need for additional fluid, and no replenishment work required from operators. Average tank capacity: 300L, dilution ratio: 20 times, number of tanks: 20. [Cost difference between conventional equipment and HCS-100: 5.5 million yen reduction annually, totaling 16.6 million yen over three years.] There is no longer a need for manual replenishment work, new fluid, or renewal costs. We also assist eligible companies with subsidy applications for 1/2 and 2/3. For more detailed information, please contact U.ENG Uchiyama at 090-5763-3046. We look forward to seeing further development in Japan's parts processing industry through cost reductions achieved with this cutting fluid.

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Floating (Suspended) Sludge Recovery Device U-Clean AP-1G Type

The "U-Clean AP-1G type" is a floating oil recovery device that uses an air pump to powerfully suction floating contaminants from the cutting fluid tank.

**Features** 1. The air pump is a revolutionary oil recovery device that does not require maintenance, as it has no mechanical parts like diaphragm pumps and can pass sludge up to φ8mm, unlike conventional products that require maintenance for suction filters, resulting in a different dimension of wear, failure, and maintenance-free operation. 2. Unlike conventional products that rely on liquid drop differences and suction types, this device uses air vacuum power to forcibly suck in floating foreign substances while destroying them. 3. The oil-water separation tank is a sealed type with a gasket, which shuts out the smell of oil containing rotten bacteria. 4. Instead of regular cleaning maintenance of the oil-water separation tank, sludge can simply be scraped out into the sludge receiving box using the included sludge scraping shovel, depending on the accumulation of sludge inside the tank. 5. The structure prevents foam (mostly cutting fluid) from entering the waste oil barrel by de-foaming the foam in the sealed oil-water separation tank under pressure.

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Cleaning solution cost reduction, floating oil recovery device, U-Clean AP-1G type.

The "U-Clean AP-1G type" is a floating oil recovery device that uses an air pump to powerfully suction floating foreign substances from the cutting fluid tank.

【Features】 1. The air pump is a revolutionary oil recovery device that does not require maintenance, as it has no mechanical parts like diaphragm pumps and can pass sludge up to φ8mm, unlike conventional products that require maintenance for suction filters, resulting in a different dimension of wear, failure, and maintenance-free operation. 2. Unlike conventional products that rely on liquid drop differences and suction types, it uses air vacuum power to forcibly suck in floating foreign substances while destroying them. 3. The oil-water separation tank is a sealed type with a gasket, which shuts out the odor of oil containing rotten bacteria. 4. Instead of regular cleaning maintenance of the oil-water separation tank, sludge can simply be scraped out into the sludge collection box using the included sludge scraping shovel, depending on the accumulation of sludge inside the tank. 5. The structure pressurizes the inside of the sealed oil-water separation tank to eliminate foam, preventing foam (mostly cutting fluid) from entering the waste oil barrel.

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Cleaning liquid purification device, floating oil recovery device, U-Clean, AP-1G type.

The "U-Clean AP-1G type" is a floating oil recovery device that uses an air pump to powerfully suction floating contaminants from the coolant tank.

【Features】 1. The air pump is a revolutionary oil recovery device that does not require maintenance, as it has no mechanical parts like diaphragm pumps and can pass sludge up to φ8mm, unlike conventional products that require maintenance of suction filters and are prone to wear, failure, and maintenance. 2. Unlike conventional products that rely on liquid drop differences and suction types, it uses air vacuum power to forcibly suck in floating foreign substances while destroying them. 3. The oil-water separation tank is a sealed type with a gasket, which shuts out the odor of oil containing rotten bacteria. 4. Instead of regular cleaning maintenance of the oil-water separation tank, sludge can simply be scraped out into the sludge collection box using the included sludge scraping shovel, depending on the accumulation of sludge in the tank. 5. The structure prevents foam (mostly cutting fluid) from entering the waste oil barrel by de-foaming the foam inside the sealed oil-water separation tank through pressurization.

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Floating Oil Recovery Device U-Clean AP-1G Type

The "U-Clean AP-1G type" is a floating oil recovery device that uses an air pump to powerfully suction floating foreign substances from the cutting fluid tank.

【Features】 1. The air pump is a revolutionary oil recovery device that does not require maintenance, as it has no mechanical parts like diaphragm pumps and can pass sludge up to φ8mm, unlike conventional products that require maintenance for suction filters, resulting in a different dimension of wear, failure, and maintenance-free operation. 2. Unlike conventional products that rely on liquid drop differences and suction types, this device uses air vacuum power to forcibly suck in floating foreign substances while destroying them. 3. The oil-water separation tank is a sealed type with a gasket, which shuts out the smell of oil containing rotten bacteria. 4. Instead of regular cleaning maintenance of the oil-water separation tank, sludge can simply be scraped out into the sludge receiving box using the included sludge scraping shovel, depending on the accumulation of sludge inside the tank. 5. The structure prevents foam (mostly cutting fluid) from entering the waste oil barrel by de-foaming the foam inside the sealed oil-water separation tank through pressurization.

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Cost reduction of cleaning liquid purification device - Floating oil recovery device AP-6P type

Super compact installation on the tank with a float suction type! The top of the tank is pure white! Prevents bad odors from cutting fluids and cleaning liquids, extending their lifespan!

The "U-Clean AP-6P type" is a floating oil recovery device that powerfully sucks up floating oil, sludge, and foam with its strong vacuum capability. The high pressure in the separation tank significantly reduces the water content of waste oil (coolant liquid) to levels that were impossible with conventional products. It features an extremely low price with a simple structure that has no pump failures at all. 【Features】 - Uses an air pump with no mechanical movement, preventing sludge clogging - Efficiently and powerfully vacuums floating oil, sludge, and foam - Easily sucks up foam with strong vacuum power and converts it into droplets in the separation tank - Easily discharges sludge with a sludge scraping shovel → no need for tank cleaning - No special maintenance parts or consumables required *For more details, please refer to the PDF document or feel free to contact us.

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Cost reduction of cleaning liquid treatment equipment - Floating oil recovery device AP-6P type

Super compact installation on the tank with a float suction type! The top of the tank is pure white! Prevents bad odors from cutting fluids and cleaning liquids, extending their lifespan!

The "U-Clean AP-6P type" is a floating oil recovery device that powerfully sucks up floating oil, sludge, and foam with its strong vacuum force. The high pressure in the separation tank significantly reduces the water content of waste oil (coolant liquid) to levels that were impossible with conventional products. It features an extremely low price with a simple structure that has no pump failures at all. 【Features】 ■ Uses an air pump with no mechanical movement, preventing sludge clogging ■ Efficiently and powerfully vacuums floating oil, sludge, and foam ■ Easily sucks up foam with strong vacuum power and converts it into droplets in the separation tank ■ Easily discharges sludge with a sludge scraping shovel → no need for tank cleaning ■ No special maintenance parts or consumables required *For more details, please refer to the PDF document or feel free to contact us.

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Cutting fluid (coolant) device, floating oil recovery device, AP-6P type

Ultra-compact installation on the tank with a float suction type! The top of the tank is pure white! Prevents bad odors from cutting fluids and cleaning liquids, extending their lifespan!

The "U-Clean AP-6P type" is a floating oil recovery device that powerfully sucks up floating oil, sludge, and foam with its strong vacuum capability. The high pressure in the separation tank significantly reduces the water content of waste oil (coolant liquid) to levels that were impossible with conventional products. It features an extremely low price with a simple structure that has no pump failures at all. 【Features】 ■ Uses an air pump with no mechanical movement, preventing sludge clogging ■ Efficiently and powerfully vacuums floating oil, sludge, and foam ■ Easily sucks up foam with strong vacuum power and converts it into droplets in the separation tank ■ Easily discharges sludge with a sludge scraping shovel → no need for tank cleaning ■ Completely free of special maintenance parts and consumables *For more details, please refer to the PDF document or feel free to contact us.

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Cutting fluid (coolant) cost reduction AP-6 type floating oil recovery device

Super compact installation on the tank with a float suction type! The top of the tank is pure white! Prevents bad odors from cutting fluids and cleaning liquids, extending their lifespan!

The "U-Clean AP-6P type" is a floating oil recovery device that powerfully sucks up floating oil, sludge, and foam with its strong vacuum capability. The high pressure in the separation tank significantly reduces the water content of waste oil (coolant liquid) to levels that were impossible with conventional products. It features a simple structure with no pump failures, making it extremely low-cost. 【Features】 ■ Uses an air pump with no mechanical movement, preventing sludge clogging ■ Efficiently and powerfully vacuums floating oil, sludge, and foam ■ Easily sucks up foam with strong vacuum power and converts it into droplets in the separation tank ■ Easily discharges sludge with a sludge scraping shovel → No need for tank cleaning ■ No special maintenance parts or consumables required *For more details, please refer to the PDF document or feel free to contact us.

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Cost Reduction for Machine Tool Processing - Hybrid Cutting Fluid Automatic Supply Device

The HCS-100 hybrid cutting fluid automatic replenishment system will enable the Japanese parts processing industry to achieve costs that are on par with those of emerging countries.

Introducing the powerful equipment, the HCS-100 Hybrid Cutting Fluid Automatic Replenishment System, which supports Japan's parts processing industry, renowned for its processing precision worldwide. This hybrid cutting fluid combines the properties of water-soluble cutting fluids and oil-based cutting oils, eliminating most of their drawbacks and showcasing only their advantages, allowing users to automatically generate this dream-like cutting fluid themselves. The conventional cutting fluid, consisting of 10% cutting oil and 90% water, is replaced by a 100% cutting fluid that offers superior performance. With over 50% annual cost reduction, there is no permanent spoilage or odor generation, extended tool life, reduced processing time, no foam generation, no rust formation, no need for additional fluid, and no replenishment work required from operators. Average tank capacity: 300L, dilution ratio: 20 times, number of tanks: 20. The cost difference between conventional equipment and the HCS-100 model results in a reduction of 5.5 million yen annually, totaling 16.6 million yen over three years. All manual replenishment work, new fluid, and additional fluid costs are unnecessary. We also assist companies with the application process for subsidies of 1/2 and 2/3. For more detailed information, please contact U.ENG. We look forward to the continued development of Japan's parts processing industry through cost reductions with this cutting fluid.

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Permanent sterilization, odorless cutting fluid (coolant) automatic supply device.

For the parts processing industry, this is the ultimate dream product, a solution that addresses all the various troubles associated with the long-standing inconveniences of handling cutting fluids.

The era of needing to purchase cutting oils is over. With just a minimal power consumption of 300W, a few consumables, and tap water, we have a device that automatically generates cutting fluid in-house, which offers "far lower costs" and "higher cutting performance" than the cutting oils currently being purchased. The supply to each machine's cutting fluid tank is completely automated, requiring no manual labor from operators. Moreover, the groundbreaking feature of this device is its ability to automatically adjust the concentration management to maintain the cutting fluid's performance at levels equivalent to fresh fluid. [Patent pending] This cutting fluid is a "hybrid cutting fluid" that far surpasses the performance of commercially available water-soluble cutting fluids and also possesses the performance of oil-based cutting oils by adding a small amount of additive oil. It permanently eliminates "decay and odor" caused by bacteria in water-soluble cutting fluids, and the mist of cutting fluid that drifts in the factory transforms into a mist that disinfects bacteria, resulting in the entire factory becoming "odorless and healthy air." By maintaining the "hybrid cutting fluid" with automatic correction to keep it fresh, there are no issues such as tool breakage, rust formation, or decreased cutting speed due to fluid degradation, allowing it to operate continuously in a state equivalent to new fluid. Therefore, the need for "fluid replacement" is completely eliminated, and there is no longer any need for the disposal of industrial waste.

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Cutting fluid (coolant) cost reduction sludge recovery device

In addition to recovering accumulated sludge from cutting fluid and cleaning fluid tanks, floating sludge can also be collected without using bag filters.

The FD-1 type sludge cleaner not only recovers tank sediment sludge but also collects floating sludge without using a bag filter in the filtration element. In the bag filter type, sludge collection begins in the bag, and as sludge gradually accumulates in the bag, the sludge suction capacity decreases proportionally, which can lead to clogging in the suction hose and result in an inability to suction. The FD-1 type maintains its initial suction capacity regardless of the amount of sludge accumulated in the sludge recovery bucket, ensuring that there is no clogging in the suction hose. In general, the wire mesh basket type has an overflow at the top of the basket to maintain this initial suction capacity, which makes it impossible to recover floating sludge. Even if floating sludge is suctioned, it escapes from the top of the wire mesh basket, preventing sludge from being collected in the basket. The FD-1 type enables the recovery of floating sludge without allowing this overflow.

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Coolant Device 【FD-1 Type Sludge Recovery Device】

The U.ENG manufactured FD-1 type can collect not only the accumulated sludge from cutting fluid and cleaning liquid tanks but also floating sludge without using a bag filter.

The FD-1 type sludge cleaner not only recovers tank sediment sludge but also collects floating sludge without using a bag filter in the filtration element. In bag filter types, sludge collection begins in the bag, and as sludge gradually accumulates in the bag, the sludge suction capacity decreases proportionally, which can lead to clogging in the suction hose, making suction impossible. The FD-1 type maintains its initial suction capacity regardless of the amount of sludge accumulated in the sludge recovery bucket, ensuring that there is no clogging in the suction hose. Generally, wire mesh basket types have an overflow at the top of the basket to maintain this initial suction capacity, which makes it impossible to collect floating sludge. Even if floating sludge is suctioned, it escapes from the top of the wire mesh basket, preventing the collection of sludge in the basket. The FD-1 type enables the collection of floating sludge without allowing this overflow.

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Cost reduction (parts machining) hybrid cutting fluid automatic supply device

The HCS-100 hybrid automatic replenishment system will enable the Japanese parts processing industry to achieve costs that significantly match those of emerging countries.

Introducing the powerful equipment that supports Japan's parts processing industry, renowned for its processing precision worldwide: the HCS-100 Hybrid Cutting Fluid Automatic Replenishment System. This "hybrid cutting fluid," which combines the properties of water-soluble cutting oil and oil-based cutting oil, eliminates most of the drawbacks of both, allowing users to generate a dream-like cutting fluid that exhibits only the advantages. It replaces the conventional cutting fluid, which consists of 10% cutting oil and 90% water, with a 100% cutting fluid that offers superior performance. Achieve over 50% annual cost reduction with no permanent spoilage or odor generation, extended tool life, reduced processing time, no foam generation, no rust formation, no need for additional fluid, and no replenishment work for operators. Average tank capacity: 300L, dilution ratio: 20 times, number of tanks: 20. The cost difference between conventional equipment and the HCS-100 model results in a reduction of 5.5 million yen annually, totaling 16.6 million yen over three years. All manual replenishment work, new fluid, and additional fluid costs are unnecessary. We also assist target companies with the application process for subsidies of 1/2 and 2/3. For more detailed information, please contact U.ENG. We look forward to seeing further development in the Japanese parts processing industry through cost reduction with this cutting fluid.

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Automatic Cutting Fluid Supply Device 【HCS-100 Type Automatic Cutting Fluid Replenishment Device】

The HCS-100 type automatic coolant replenishment system will enable the Japanese parts processing industry to achieve costs that are significantly on par with those of emerging countries.

Introducing a powerful equipment that supports Japan's parts processing industry, renowned for its processing precision: the U.ENG HCS-100 Hybrid Cutting Fluid Automatic Replenishment System. This "hybrid cutting fluid," which combines the properties of water-soluble and oil-based cutting oils, eliminates most of the drawbacks of both, allowing users to generate a dream-like cutting fluid that exhibits only the advantages. It replaces the conventional cutting fluid made of 10% cutting oil and 90% tap water with a 100% cutting fluid that performs better than ever before. Benefits include extended tool life, reduced processing time, no foam generation, no rust formation, no need for additional fluid, and no replenishment work for operators. Average tank capacity: 300L, dilution ratio: 20 times, number of tanks: 20. The annual cost difference between conventional equipment and the HCS-100 is a reduction of 5.5 million yen, totaling a 16.6 million yen reduction over three years. All manual replenishment work, new fluid, and additional fluid costs are eliminated. We also assist with the application procedures for 1/2 and 2/3 subsidies for eligible companies. For more detailed information, please contact U.ENG. We look forward to seeing further development in Japan's parts processing industry through cost reductions with this cutting fluid.

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HCS-100 Type Hybrid Cutting Fluid Automatic Supply Device

This is the ultimate dream product for the parts processing industry, a solution that addresses all the various troubles associated with the long-standing inconvenience of handling cutting fluids.

The era of needing to purchase cutting oils is over. With just a minimal power consumption of 300W, a few consumables, and tap water, we have a device that automatically generates cutting fluid with "far lower costs and higher cutting performance" than the cutting oils currently being purchased. The supply to each machine's cutting fluid tank is fully automated, requiring no manual intervention from operators. Moreover, the groundbreaking aspect of this device is its ability to automatically adjust the concentration management to maintain the cutting fluid's performance at levels equivalent to fresh fluid. [Patent pending] This cutting fluid is a "hybrid cutting fluid" that far exceeds the performance of commercially available water-soluble cutting fluids and also possesses the qualities of oil-based cutting oils by adding a small amount of additive oil. It permanently eliminates "decay and odor" caused by bacteria in water-soluble cutting fluids, and the mist of cutting fluid that drifts in the factory is transformed into a mist that disinfects bacteria, resulting in the entire factory being transformed into an "odorless, healthy air" environment. By maintaining the "hybrid cutting fluid" with automatic correction to keep it fresh, there are no issues such as tool breakage, rust formation, or decreased cutting speed due to fluid degradation, allowing operations to continue in a completely fresh fluid state. Therefore, the need for "fluid replacement" is entirely eliminated, and the disposal of industrial waste has also ceased.

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Floating Oil Recovery Device U-Clean AP-1G Type

The "U-Clean AP-1G type" is a floating oil recovery device that uses an air pump to powerfully suction floating contaminants from the cutting fluid tank.

【Features】 1. The air pump is a revolutionary oil recovery device that does not require maintenance, as it has no mechanical parts like diaphragm pumps and can pass sludge up to φ8mm, unlike conventional products that require maintenance due to wear, breakdowns, and filter suction. 2. Unlike conventional products that rely on liquid drop differences and suction types, this device uses air vacuum power to forcibly suck in floating foreign substances while destroying them. 3. The oil-water separation tank is a sealed type with a gasket, which shuts out the odor of oil containing decayed bacteria. 4. Instead of regular cleaning maintenance of the oil-water separation tank, sludge can simply be scraped out into the sludge collection box using the included sludge scraping shovel, depending on the accumulation of sludge inside the tank. 5. The structure pressurizes the sealed oil-water separation tank to eliminate foam, preventing foam (mostly cutting fluid) from entering the waste oil barrel.

  • lathe

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No secondary processing required, coolant system, high-performance drum filter.

Composite lathe, spindle through high-pressure pump, 20μ filtration precision specification, high-performance U-Clean drum filter, no secondary processing equipment required!

High-performance U-Clean Drum Filter that exceeds conventional drum filter norms 1. Why do conventional drum filters require secondary treatment systems due to clogging at 20μ precision filtration? Filtration filters must discharge the sludge they have filtered out as quickly and reliably as possible; otherwise, the concentration of sludge in the liquid increases, and backwashing with dirty liquid results in sludge being sprayed onto the filter mesh, ultimately causing clogging. Conventional drum filters use a method where the filtered sludge is scraped out from the liquid in the dirty conveyor tank with a conveyor scraper, making it nearly impossible to discharge fine sludge below 50μ outside, thus necessitating a secondary treatment system. 2. The U-Clean filter features a chip discharge conveyor inside the drum that uses an upward scraping (rotating with the hinge) mechanism, allowing coarse chips to pass through the drum while chips that pass through the φ3mm perforations at the drum entrance are introduced into the drum. The sludge filtered within the drum is naturally dropped onto the upper scraping plate of the chip discharge conveyor (in the air) due to rotation and micro-pressure backwashing (0.08–0.5Mpa). By quickly discharging the fine sludge that it has filtered itself, precise filtration is achieved.

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Coolant System U-Clean High-Performance Drum Filter

Achieving a filtration precision of 20μ, which was impossible with conventional drum filters, without the need for secondary processing equipment! Extremely simple, maintenance-friendly, saves on consumables, and low cost!

1. No need for a large-capacity dirty conveyor tank like conventional products! 2. The chip discharge conveyor is an extremely compact type installed inside the drum! 3. Dirty tank, clean tank → No need for a dirty tank! 4. With the adoption of a hinge-type conveyor, a two-tier conveyor is unnecessary; one tier is sufficient! 5. The drum mesh features a quadruple structure with protective types, including internal and external protectors (metal lattice), external reinforcement mesh, and internal filtration mesh for an extremely long lifespan! 6. Filtration sludge, natural drop due to drum rotation, and ultra-low pressure backwashing (0.08 to 0.05 MPa) 7. Energy-saving and chip dewatering with intermittent operation of the chip discharge conveyor! U.ENG LLC Narashino-dai, Funabashi City, Chiba Prefecture TEL: 047-767-0276 FAX: 047-767-7565 Mobile: 090-5763-3046 Email: uchiyama.eng@tbz.t-com.ne.jp URL: http://www.ueng-uclean.com/

  • lathe

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U.ENG manufactured sludge recovery device FD-1 type sludge cleaner

In addition to recovering accumulated sludge from cutting fluid and cleaning fluid tanks, floating sludge can also be collected without using bag filters.

The FD-1 type sludge cleaner not only recovers sludge accumulated in tanks but also collects floating sludge without using a bag filter in the filtration element. In bag filter types, sludge collection begins in the bag, and as sludge gradually accumulates in the bag, the sludge suction capacity decreases proportionally, which can lead to clogging in the suction hose and an inability to suction. The FD-1 type maintains its initial suction capacity regardless of the amount of sludge accumulated in the sludge recovery bucket, ensuring that there is no clogging in the suction hose. In general, wire mesh basket types have an overflow at the top of the basket to maintain this initial suction capacity, making it impossible to recover floating sludge. Even if floating sludge is suctioned, it escapes from the top of the wire mesh basket, preventing the collection of sludge in the basket. The FD-1 type enables the recovery of floating sludge by using a method that does not allow for this overflow.

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FD-1 Type Sludge Recovery Device for Settled Sludge and Suspended Sludge

Responds to sediment and floating sludge with just a valve switch! Tank cleaning machine makes processing easy with uniform dewatering! Comes standard with a cleaning kit that allows for immediate cleaning after use!

The "FD-1 Type Sludge Cleaner" has cleared all the necessary functions for sedimentation and floating sludge recovery devices. The FD-1 Type can instantly recover sediment sludge and, with a valve switch, can also instantly recover floating sludge. It cannot be considered an excellent sludge recovery machine if it suffers from prolonged dehydration, uneven dehydration, or a sludgy state. The FD-1 Type features a structure with a flat disc-type mesh installed at the bottom of the sludge bucket, allowing vacuum pressure from the vacuum pump to act uniformly across the entire bucket for even dehydration. Additionally, it enables short-term dehydration through the combined dehydration power of compressed air and vacuum pressure. Furthermore, one of the most troublesome tasks for operators at sites handling sludge recovery machines is cleaning the main body of the recovery machine after sludge disposal. The FD-1 Type comes standard with a cleaning kit that allows for the cleaning of the recovery machine's main body without the need for tap water, enabling quick cleaning at the site of the cutting fluid or cleaning liquid tank without contaminating the tank. It also comes standard with three sludge suction clear pipes (long, medium, short) that can be easily exchanged with a single touch, making it adaptable to tanks of various sizes and complex shapes. *For more details, please refer to the PDF document or feel free to contact us.*

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Cutting fluid (coolant) floating oil recovery device AP-1G type

U-Clean floating oil recovery device that powerfully sucks up foreign substances on the liquid surface with the adoption of a revolutionary air pump that does not experience suction failure, breakdowns, or maintenance.

The "AP-1G type" is a floating oil recovery device that utilizes an air pump for powerful vacuum suction, effectively drawing in floating contaminants from the coolant tank. 【Features】 ■ Unlike conventional models, this revolutionary floating oil recovery device has no mechanical moving parts and uses an air pump capable of sucking up 8mm sludge, eliminating the need for a suction filter that requires maintenance. ■ Instead of relying on liquid level differences like traditional models, it uses air vacuum power to forcibly and powerfully suck in floating contaminants. ■ The oil-water separation tank is a sealed type with a gasket, which shuts out odors from oil containing decayed bacteria. ■ It is not a type that requires regular cleaning of the oil-water separation tank; instead, sludge can be easily discharged occasionally using the included shovel. ■ There is no suction filter that requires regular maintenance, preventing suction failure due to clogging. ■ The structure pressurizes the sealed oil-water separation tank to eliminate foam, preventing foam (mostly cutting fluid) from entering the waste oil barrel. U.ENG LLC TEL: 047-767-0276 FAX: 047-767-7565 Email: uchiyama.eng@tbz.t-com.ne.jp

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Floating Oil Recovery Device "U-Clean AP-1G60PLSN Model"

Equipped with waste oil purification function! Quickly sucks up oil and sludge! A simple and low-cost floating recovery device.

The "U-Clean AP-1G60PLSN model" is a floating oil recovery device with powerful vacuum capability that efficiently sucks up sludge from coolant tanks. It features an oil recovery purification function (waste oil reserve tank) that separates and directs waste oil into a barrel. This single unit can handle various tanks in a factory. 【Features】 ■ Equipped with waste oil purification function ■ Includes a defoaming mechanism ■ Achieves approximately 0% water content in recovered waste oil ■ Comes with a stand-type nozzle and a large-diameter float nozzle *For more details, please refer to the PDF document or feel free to contact us.

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