ゲミュージャパン List of Products and Services

The ZRSK type swing check valve is a wafer type that is installed between flanges. Due to its small face-to-face dimension, the piping space becomes compact.

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The RSK-type swing check valve is a wafer type that is installed between flanges. It has a small face-to-face dimension and is lighter than metal types, making the piping compact and easy.

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All materials for the tube, float, and union are made of PVDF, which has excellent corrosion resistance, making it ideal for high-purity fluids. Custom-made graduated tubes can be produced to match the type of fluid and your desired scale.

• Flow Meter

Aren't you worried about how much to tighten the handle before it closes, and end up tightening it too much? Over-tightening the handle can lead to damage to the diaphragm that stops the fluid. This product comes standard with a system called "Seal Adjuster," which allows you to adjust the fully closed position of the valve! By using this system, you can achieve: 1. Prevention of diaphragm failure due to over-rotation of the handle 2. Adjustment of flow rate. There is a clear difference in strength between women and muscular men, which affects how much force they can apply to turn the handle. However, by setting the fully closed position, anyone can close the valve at the same position regardless of their strength! Additionally, it can fulfill the desire to adjust the flow rate consistently just by turning the handle. Setting the Seal Adjuster is also very easy!

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In the semiconductor industry, organic solvents are used for the dissolution and cleaning of materials. The solvents used for cleaning are particularly corrosive and difficult to handle, so valves are required to have high chemical resistance. GEMÜ offers a range of products that combine high Kv values and chemical resistance. To maintain purity, the products are generally made of stainless steel and PFA.

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A UHT plant is a facility that performs heat treatment on milk, as well as high-viscosity yogurt and pudding, through various processes. At the Bavarian State Research Institute for Agriculture in Kempten (an education, testing, and technology center for the dairy industry), dairy experts and engineers have collaborated with plant engineers to incorporate the latest technological concepts and components into the plant. Among these, GEMU's aseptic valves and multi-port block valves are used.

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When manufacturing eye ointment, it is necessary to pay attention to optimally mixing multiple ingredients while maintaining a sterile condition. Therefore, we have automated the system by equipping diaphragm valves specialized for sterility with accessories such as combination switches.

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The wet process refers to the stage in the production system where liquids, particularly chemical liquids, are applied, and it is a core process in semiconductor manufacturing. GEMÜ products are made with wetted parts of PTFE or PFA, providing high chemical resistance that is unaffected by corrosive chemicals. Additionally, they offer added value such as space-saving, flexible and compact design, as well as high flow capacity with minimized pressure loss.

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The handling of slurry can be divided into three main steps: - Adjustment and mixing - Supply and transport - Removal and recovery GEMÜ products are designed with a low-resistance sheet shape that does not impose a load on both the valve and the fluid. All materials in contact with the fluid are made of PTFE or PFA, providing sufficient chemical resistance and high durability against the abrasiveness of slurries containing abrasive particles.

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In many high-tech fields, the purity of process fluids determines the quality and quantity of the products. GEMÜ products are responsible for fluid control in cleaning, coating, etching, and filling processes within production facilities. GEMÜ's strengths in the chemical supply sector lie in its extensive lineup that caters to various applications and its high durability that does not compromise fluid purity.

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In the semiconductor industry, lines that use ultra-high purity solvents have advanced requirements in terms of both chemical resistance and cost. GEMÜ offers a wide range of PFA products that combine high flow capacity with excellent economic efficiency.

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CMP slurry applications have extremely stringent specification requirements. GEMÜ components meet these requirements while maximizing flow and safely transporting abrasive slurries. For this application, we can offer PFA diaphragm valves, globe valves, measuring instruments, and fitting tubes from GEMÜ.

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From both the perspectives of procurement costs and reducing environmental impact, slurry recovery is essential. For this application, we recommend plastic diaphragm valves and metal diaphragm valves from GEMÜ.

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In general industrial fields that use large amounts of chemical fluids, various fluoropolymer components from GEMÜ can be used. Valves are available in sizes up to 100A (4').

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In addition to plastic valves and flow meters, GEMÜ also excels in stainless steel components that efficiently transport slice slurry with low load. GEMÜ's valve design expertise has been developed through many years of experience in the stainless steel valve sector.

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We can offer GEMÜ products made of PVDF and PP, manufactured under a strict management system, for the handling of ultra-pure water related to product quality.

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This application uses GEMÜ valves made of PFA and PVDF. With high-quality materials and a metal-free structure, they are suitable for handling high-purity fluids.

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GEMÜ's valves, measuring instruments, and control systems do not cause material leaching even when exposed to corrosive chemicals used in wet processes, maintaining high fluid purity. GEMÜ offers PFA diaphragm valves, block valves, pressure gauges, and ultrasonic flow meters.

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In addition to the production processes of semiconductors and solar cells, wet processes are everywhere. Together with everyone in each production sector of various industries, GEMÜ has long been working to build an optimal range of products. GEMÜ uses PP and PVDF components.

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In industrial production and other areas that use large amounts of water, a correspondingly large amount of wastewater must be treated. To handle large volumes of highly contaminated wastewater, GEMÜ can offer butterfly valves, diaphragm valves, control valves, ball valves, measuring instruments, and control systems.

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This application uses GEMÜ's PFA valves, fittings, and measuring instruments. With high-quality materials and a metal-free structure, it does not compromise the purity of the fluids.

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Process wastewater is diverse, requiring high processing capabilities from equipment and components. While new production processes increase the physical and chemical environmental burden of wastewater, the demands for reducing emissions and meeting water quality standards are also becoming stricter. GEMÜ offers components made primarily of PP, PVDF, and PFA that are optimal for wastewater treatment, tailored to the types, temperatures, and pressures of process wastewater.

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The manufacturing of solar cells also incorporates a wet process, where the chemical resistance of the components is prioritized over maintaining the purity of the fluids. GEMÜ offers a wide range of PFA, PVDF, and PP components.

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In the semiconductor manufacturing process, a large number of corrosive chemicals are used, so most of the wastewater needs to be chemically neutralized. Various fluoropolymer valves from GEMÜ, which have high chemical resistance, are used for the treatment of wastewater generated from these processes.

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This application uses GEMÜ's PVDF and PP valves. High-quality materials and a metal-free structure are suitable for handling deionized water.

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Applications using ultra-high purity solvents typically use stainless steel. GEMÜ's stainless steel valves achieve high sealing performance due to their optimized body shape. Additionally, both the actuator and body are highly resistant to chemicals, allowing for safe use.

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In the high-tech industry, the final quality of products is determined by the purity of water known as ultra-pure water or pure water. GEMÜ's high-purity diaphragm valves have been developed for the processing, transportation, and supply of ultra-pure water, as well as for use in process lines. Additionally, not limited to the high-tech industry, GEMÜ offers a wide range of products for equipment related to water treatment.

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GEMÜ's multi-port block valve features a highly flexible compact structure and the resulting low cost. One block has the functionality of multiple valves. You can choose from stainless steel or plastic materials.

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The 'Components and System Solutions for Water Treatment Processes' is a collection of applications featuring products and solutions that cater to specialized uses in the field of water treatment. It covers a wide range of areas from seawater desalination to the treatment of WFI (Water for Injection), and also introduces products that can address specialized applications in areas such as drinking water treatment and public and industrial wastewater treatment. [Contents] ■ Drinking Water Treatment ■ Wastewater Treatment ■ Seawater Desalination ■ Industrial Wastewater Treatment ■ Process Water Treatment ■ Purified and Ultrapure Water Treatment, etc. *For more details, please refer to the PDF document or feel free to contact us.

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Sedimentation is a typical process in wastewater treatment, where a coagulant is injected into the wastewater to precipitate and remove dissolved substances. For the precise injection of the coagulant, GEMÜ's PFA ultrasonic flowmeter is recommended.

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GEMÜ can also offer versatile valves for controlling and measuring water flow made of PVDF and PP. Additionally, the unique plastic multi-port block valve is ideal for saving space in complex piping systems.

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"Water treatment" refers to the process of treating groundwater to meet the standards for drinking water. Our company provides high-quality components by using only carefully selected materials and checking them through a quality control system. To operate treatment facilities efficiently, all products used must be compatible with their respective usage conditions. Our long years of experience enable us to achieve this. 【Raw Water Treatment Process】 ■ Precipitation or coagulation of suspended solids ■ Adsorption of dissolved organic matter using activated carbon ■ Ultrafiltration (UF) ■ Sterilization by chlorine addition or ultraviolet irradiation, etc.

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The conditions required for wastewater treatment facilities and their components vary depending on the type and quantity of water to be treated, as well as the concentration of various impurities. The degree of contamination in domestic wastewater is primarily represented by the amount of biodegradable, dissolved, and solid organic substances, which are biologically decomposed by microorganisms in activated sludge. To ensure that the treated wastewater complies with regulatory standards, it is important to control the treatment facilities carefully and reliably. Our company provides suitable solutions in the field of separation technology. 【Treatment Methods】 ■ Wastewater Treatment: Activated Sludge Method ■ Fixed Bed Filtration Method ■ Sludge Treatment, etc.

• Wastewater/wastewater treatment equipment
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"Desalination" is one of the effective methods to meet the water demand associated with the world's population growth, and our company offers various technologies and systems, as well as products that comply with drinking water standards. Desalination of seawater requires pretreatment. The pretreated seawater is sent to the desalination process, where it is desalinated using methods such as evaporation or reverse osmosis. Our company proposes equipment and control systems for supplying desalinated water with re-added minerals to the water supply facilities as drinking water. 【Treatment Methods】 ■ Reverse osmosis membrane filtration ■ MSF method (Multi-Stage Flash) ■ MED method (Multi-Effect Distillation), etc.

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Reverse osmosis (RO) is a seawater desalination method that reverses the natural process of osmosis and consumes less energy compared to distillation. High pressure (5.5 to 8 MPa) is applied to seawater, allowing only water molecules to pass through a semipermeable membrane while blocking dissolved salts. The water that passes through can be used as drinking water.

• Filtration Equipment

The MSF method (Multi-Stage Flash Distillation) is a seawater desalination method primarily adopted in places where surplus steam can be used as a heat source. The feedwater is heated in several stages. The brine passes through a series of evaporation chambers where the pressure gradually decreases. The generated steam is condensed in a heat exchanger to produce drinking water while simultaneously preheating the incoming seawater. The water that has gone through the final stage is sent to the next treatment process.

• Other water treatment equipment

The MED method (Multi-Effect Distillation) is a seawater desalination process that utilizes the surplus heat from adjacent power plants and evaporates under progressively increasing negative pressure. The feedwater is repeatedly sprayed into heat exchange tubes that are heated from the inside by condensing steam through several stages. After evaporation, the water is condensed in the heat exchange tubes of the next chamber, and the latent heat is recovered. The distilled water obtained in this manner is extracted from the system.

• Other water treatment equipment

Excess sludge is pre-dewatered by mechanical methods and then treated in a digestion tower together with primary sludge from the preliminary sedimentation tank. Here, microorganisms convert organic matter into methane gas and carbon dioxide through several stages under anaerobic conditions at a temperature of about 40°C. The generated methane is directed to a gas tank for use as an energy source. The sludge after digestion is further compressed and incinerated after intermediate storage.

• Wastewater/wastewater treatment equipment
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The "activated sludge method" is a wastewater treatment process that involves placing the water to be treated in an aeration tank, where oxygen is introduced to facilitate contact with microorganisms to remove organic impurities. During the process of decomposition of substances in the wastewater, microorganisms proliferate, resulting in the generation of excess sludge. The purified water and sludge are separated in the final settling tank, and a portion of the separated biomass is returned to the aeration tank. The remainder is sent to the sludge treatment process, while the purified water overflows the weir and enters the next treatment stage or receiving tank.

• Wastewater/wastewater treatment equipment

The "fixed bed filtration method" is a wastewater treatment method in which the aeration zone and the non-aeration zone are physically separated, allowing biological wastewater treatment, biomass retention, and solid filtration to occur within a single reaction tank. Unlike conventional activated sludge methods, bacteria are not freely suspended; instead, they are attached as a biofilm to balls made of expanded clay or plastic (such as polystyrene). The bacteria attached to the fixed bed convert contaminants into biomass. This biomass is retained on the filter media along with the solids present in the wastewater.

• Wastewater/wastewater treatment equipment

"Ultrafiltration (UF)" is an established method for treating drinking water, suitable for obtaining drinking water from various raw water sources. A slight pressure (< 0.1 MPa) is applied to the water to be treated, and it is passed through a permeable membrane with a pore size of approximately 0.01 μm. This allows for the removal of extremely fine particles, suspended matter, pollen, bacteria, and even viruses. Dissolved substances such as hardness salts, minerals, or molecules, as well as low molecular weight substances, pass through the membrane along with the water.

• Water treatment equipment

"Ion exchange" is a method of treating drinking water that partially deionizes it by passing it through layers of various ion exchange resins. Groundwater can contain high levels of alkaline earth ions, carbonates, and sulfate ions depending on the location. Hard water is a significant issue not only for households but also for trade and industry, and it is necessary to remove the salts that cause hardness from drinking water. Deionization can reduce nitrates, sulfates, bicarbonates (HCO3-), and the calcium and magnesium that cause hard water.

• Other water treatment equipment
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The treated drinking water is sterilized by far ultraviolet (UVC) irradiation before entering the water supply system. This inactivates any remaining microorganisms in the water and suppresses their proliferation. The ultraviolet device has a stainless steel irradiation chamber, and the ultraviolet lamp is housed in a quartz glass protective tube and incorporated into the reaction chamber.

• Other water treatment equipment

"Water treatment in the food industry" is an industrial wastewater treatment process that deals with wastewater containing a high amount of organic matter. In the food industry, wastewater containing a lot of organic matter is generated in every sector. Various methods are required for its treatment, including the separation of fats, de-emulsification, sludge treatment, and neutralization. In the neutralization system, it is necessary to constantly monitor the pH level of the wastewater, and it must be kept within the range of 6.5 to 9.5 before being discharged into the public sewer system. Neutralization is carried out by sending the wastewater into a buffer tank and stirring it.

• Wastewater/wastewater treatment equipment

The wastewater treatment process for plating involves the addition of alkaline agents such as caustic soda to wastewater containing metal ions, cyanide, chromium, and salts to separate the metals. Carbonates or sulfides may also be used as precipitating agents. Toxic anions are decomposed through oxidation or reduction.

• Wastewater/wastewater treatment equipment