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  1. Home
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  3. ティーエイチエー
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Industrial Machinery
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ティーエイチエー

EstablishmentMay 1, 1985
capital1000Ten thousand
number of employees13
addressAichi/Okazaki-shi/2-5-4 Eguchi,
phone0564-53-4052
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last updated:May 13, 2024
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ティーエイチエー List of Products and Services

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I am concerned about wrinkles when I suck.

We will also take on challenges like concerns about wrinkles when sucking.

THA contributes through automation. Here are some achievements from previous consultations. When you want to transport lightweight products such as paper, plastic, or food, there is a method that uses suction instead of a chuck. This method utilizes negative pressure (think of a vacuum cleaner), and the product used for this purpose is called a "pad." Recently, various sizes and features of these products have emerged. However, there are cases where the suction is too strong, leaving marks on the products. In this instance, there was a request to avoid leaving such marks. Due to the thickness, a standard chuck was not suitable, so we prioritized the negative pressure method and began considering alternatives like the Bernoulli method. At our company, we can not only match the product but also propose inspection methods tailored to it, and even suggest the inspection methods themselves. Please feel free to consult with us.

  • Food Conveyor Equipment

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Successful case of machinery modification work that dramatically improves productivity.

In modern manufacturing, efficiency and cost reduction are always important challenges, but we will introduce examples of how productivity has been improved through machinery modification projects.

In recent years, with the intensification of competition, there has been a demand for the efficiency of production lines. Various modifications have been made with this goal in mind. 1. Introduction of the latest automation technology: Replacing old machines with the latest automation systems to promote work automation. 2. Improvement of energy efficiency: Implementing energy-saving technologies to reduce energy consumption. 3. Strengthening safety: Installing new sensors and safety devices to ensure the safety of workers. 4. Regular parts replacement: Increasing machine uptime and reducing downtime. As a result, the modifications have led to the following outcomes: - Improvement in productivity: Productivity has increased by 30% compared to before the modifications. - Cost reduction: Energy consumption has been reduced by 20%, significantly lowering annual costs. - Improvement in safety: The incidence of workplace accidents has decreased by 50%. Machine modification work greatly contributes to improving factory productivity, reducing costs, and enhancing safety. For more detailed information or to discuss possibilities, please feel free to contact us.

  • Pneumatic Equipment

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Keywords for Utilizing 3D Printers

3D printers have become more accessible. I thought about the situations in which they are effective and how they can be used.

3D printers have recently become more accessible. Our company has a 3D printer that primarily uses a material called ONYX. Let me give you an example of a case where I was glad to have met the need. The attached part was originally made from MC nylon. The shape was flatter, but a slight incline was necessary, and it was urgently needed for the equipment, so we produced it with a 3D printer in one day. "I want to make a slight change, but it will become complex and needs to be done in a short period." This might be a key phrase. It is also being used without any issues in terms of strength, as it is in a location with static loads. If you have any questions, please feel free to consult with us.

  • Testing Equipment and Devices

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Automation of extracting contents from a box.

I responded to a request to automatically extract the contents of the box.

There was a consultation about whether it is possible to automatically extract the contents of a box. There were challenges such as how to separate the contents from the box and whether they would be damaged during the separation process, so we started by cutting the edges of the box corners. There were issues with the precision of the cutting position and the cutting method, so we began to verify each aspect and refined the process to suit automation. Recently, we have also received projects outside the automotive parts field, and we are continuously challenging ourselves to try new things using the technology we have accumulated. Please feel free to contact us.

  • Other industrial robots

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Creation of long workbench lighting in the factory [Safety Measures]

It is a location with poor workflow, but a layout has been created to match the lighting equipment. 【Okazaki City, Aichi Prefecture】

Proposals can be made precisely because we are well-versed in the design and manufacturing of automation. When multiple operators work side by side, the workbench is long and straight, and once set, it is difficult to change. If various processes change, it may actually lead to poor workflow. In such cases, we can create a new frame using aluminum frames, and by removing and reattaching the lighting fixtures, we can change it into a new workbench. We provide optimal proposals for various issues. We often implement safety measures alongside machine maintenance and repairs. We respond flexibly to your needs. Please feel free to consult with us first.

  • Belts and pulleys

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Height changes due to relocation and layout changes [Safety measures for old equipment]

I want to use the colocon and rotation mechanism as they are, but the height needs to be changed. 【Okazaki City】

When relocating or changing layouts to accommodate production efficiency and AGVs, there may be a need to change the transport height or direction. For items like conveyors that can be used as they are, but where height adjustments are desired, we can modify the legs or create custom frames to fit the dimensions. If the machinery is old and there are no parts or drawings available, we can also provide investigative sketches. We will offer the best proposals for your concerns. It is also common for us to implement safety measures alongside machine maintenance and repairs. Additionally, we can respond flexibly to sudden machine malfunctions. Please feel free to consult with us first.

  • Belts and pulleys

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Seismic retrofitting of existing equipment [Measures for old equipment]

Various stays and anchors with additional support experience [Okazaki City, Aichi Prefecture]

Safety measures for existing equipment that can only be achieved by those who are well-versed in the design and manufacturing of automation. Do you have any of these concerns? - Earthquake resistance measures are needed for old machines, but nothing has been done. - It's unclear where to prioritize. - Due to the age of the machines, there are no parts or drawings available. We will provide the best proposals for such concerns. Even for equipment without drawings, we will meet on-site to confirm the direction and respond accordingly. Please feel free to consult with us first.

  • Belts and pulleys

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Air conditioning filter replacement work in the factory [also available for high locations]

We provide air conditioner filter replacement services [Okazaki City, Aichi Prefecture].

The air conditioner filter also needs to be replaced regularly. Since it is inside the factory, we will check the site and respond if it is located at a high place. We will respond flexibly to sudden machine malfunctions. Please feel free to consult us first.

  • Belts and pulleys

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Brada replacement work for a brada-type accumulator.

We provide bladder replacement services for accumulators, which are components of hydraulic equipment. [Okazaki City, Aichi Prefecture]

Bladder, a component of the accumulator. We respond quickly to bladder replacement work. We have a track record of checking the site and responding even when it is at a high location. We also handle nitrogen gas filling. We are flexible in responding to sudden machine malfunctions. Please feel free to consult with us first.

  • Belts and pulleys

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Accumulator replacement work [also available for high locations]

We will handle the replacement of accumulators, which are components of hydraulic equipment [Okazaki City, Aichi Prefecture].

Replacing an old accumulator takes time. We respond quickly to such tasks. We have a track record of checking and addressing issues even when they are at high locations. We also respond flexibly to sudden machine malfunctions. Please feel free to consult with us first.

  • Belts and pulleys

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Safety measures for existing equipment Additional work [Safety measures for old equipment]

Not only PLCs, but also there are achievements in additional support for relay circuit equipment【Okazaki City】.

Safety measures for existing equipment that can only be implemented due to expertise in automation design and manufacturing. Do you have any of these concerns? - Safety measures are needed due to aging machinery, but nothing has been done. - Unsure where to prioritize safety measures in dangerous areas. - Don't know the appropriate methods for safety measures. - Machinery is old, and parts or drawings are unavailable. We offer optimal proposals for these concerns. We often implement safety measures alongside machinery maintenance and repairs. Additionally, we can respond flexibly to sudden machinery malfunctions. Please consult with us first.

  • Belts and pulleys

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Flow meter installation work [Installation of flow meter around the compressor]

We will carry out the installation work for the flow meter around the compressor instead【Okazaki City】.

If it is difficult for your company to install the flow meter around the compressor, we can handle the installation instead. Please feel free to reach out if you have any concerns regarding factory construction, such as work efficiency, time savings, or labor shortages. We are also flexible in responding to sudden machine malfunctions. Please consult with us first.

  • Belts and pulleys

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Leave the equipment relocation work to us.

Complete solutions for core alignment, adjustments, and time constraints after relocation. For factory equipment relocation work, contact us in [Okazaki City].

If you are concerned about alignment and adjustments after moving, and time is tight, please feel free to consult with us. We also handle anchor installation. Additionally, we can respond flexibly to sudden machine malfunctions. Please don't hesitate to reach out to us for assistance.

  • Belts and pulleys

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Installation of sensors in necessary locations (bracket fabrication is also possible)

Sensor installation work available [Okazaki City]

We can carry out sensor installation work at the necessary locations. We can also manufacture brackets for sensor installation, and if needed, we can create nameplates as well. Additionally, we can respond flexibly to sudden machine malfunctions. Please feel free to consult with us.

  • Belts and pulleys

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Replacement of the old cylinder [Flexibly responding to on-site troubles]

Replacement work for old cylinders [Okazaki City]

We promptly address machine malfunctions caused by old cylinders. It was discovered on the day of construction that the model number we were informed of was incorrect, and we adapted on-site even though the mounting pitch did not match. We respond flexibly to sudden machine malfunctions. Please feel free to consult with us first.

  • Belts and pulleys

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Customized device for testing press-fitting.

We responded to the request to introduce a device capable of conducting press-in tests within the company.

Our company has developed testable equipment to help solve our customers' pressing challenges, and we have been utilizing and resolving these issues for a long time. Features of the pressing test equipment include: - Precise settings for pressing values (load and speed) for measurement - Real-time management of pressing values, visualized through waveform graphs - Measurement of extraction load - Capability for pressing in all directions (up, down, left, right) We use a 50kN servo press, but in departments focused on prototyping and testing, there is a strong need for versatile usage due to the variety of products. In fact, we have received requests from users such as: - A preference for a more compact size (more often with smaller loads) - A need for a long stroke due to product shape (600mm) - A desire for more detailed condition settings for the pressing operation In response to these requests, we have developed a pressing test device that incorporates all these requirements for prototyping and verification purposes. Our company is capable of manufacturing equipment tailored to specific requests.

  • Assembly Machine

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Do you have any concerns regarding the shape, material, or anything related to the zipper?

We will solve your problems related to zippers, such as 'marks left by the zipper' and 'awkward shape making it difficult to grip,' with custom-made zippers!

Are you considering conveying or automation and facing these concerns regarding chucks? - I want to gently grip soft products... - It's difficult to convey lightweight products... - The shape is irregular and hard to grip... - Even with MC nylon chucks, the products get damaged... Our company will derive the optimal solution based on past patterns and achievements and provide you with proposals. When considering chucks, it is necessary to take into account the complex interrelated factors such as the automation movements before and after the process, the speed of conveyance, and the pressure and shape during gripping. Not only do we have knowledge of chucks, but we also excel in automation and press fitting, which is why we have many achievements in solving cases that other companies could not handle. Depending on the material, we can also produce using 3D printers, so we can respond quickly to requests for prototypes and more. If you have any concerns regarding chucks, please feel free to contact us.

  • Chuck

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The reason why labor-saving, rather than labor-reduction, is necessary from now on.

[Towards Automation] Based on the automation achievements of the past few years, I believe that moving forward, we need to focus on labor-saving rather than just reducing the workforce. (Are you too focused on reducing the workforce?)

In the manufacturing industry, the terms "labor-saving" and "efficiency improvement" are often heard. While they can have similar meanings, the difference between [labor] and [effort] lies in the focus of the terms. "Effort" refers to the time and labor involved, and the goal is to reassess processes to achieve results with less effort, rather than completely replacing the entire process with robots or other machinery. For example, a reassessment might lead to reducing the workforce from three people to two. Recently, various exhibitions and videos have showcased the latest equipment, robots, and AI, but there are cases where companies give up or struggle to progress due to reasons such as: - A high number of tasks performed by humans - A large variety of products with different shapes (small quantities of many types) - Low daily production volumes In such cases, there have been instances where progress was made by systematically reviewing tasks (exploring common actions that can be performed by robots, reassessing jigs, palletizing, using AI cameras, etc.) to achieve [labor-saving]. In the future, automation of "small quantities of many types" products will be unavoidable. THA has a wealth of experience in solving various concerns step by step while providing support. *For more details, please download the catalog or feel free to contact us.*

  • Articulated Robot

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[Gift of Manga] Achieving two types of press-fitting with different lengths using one robot and mechanism.

Introducing examples of devices that can press-fit multiple points while being operated by a robot using a servo press! Solving space-saving and automation challenges.

We would like to introduce a case study that addresses challenges by combining our expertise in press-fitting technology with an approach from the jig side and automation robot control technology. The theme for this time is "We want to press-fit multiple points with one machine." One of the themes in advancing automation is the consolidation of processes. As we progress with EV products, there may also be a demand for compactness. Typically, when multiple press-fit points are required, a device would be needed to move the product to each press-fit location every time a single point is pressed. However, in this case, we needed a device where the robot holds the servo press, which provides the pressing force. This method is challenging because errors on the robot side frequently occur due to the load, making adjustments difficult. Even when consulting with robot manufacturers, there are often cases where it is not feasible. However, we successfully completed a device that effectively combines our jig-side development based on our previous press-fitting technology with the control technology of robots that have handled various automation tasks. The load for this case (servo press): 30 kN specification. *For explanatory materials and details in manga format, please feel free to download or contact us.

  • Cartesian Robot

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The insertion using a robot has been completed.

We have created a device that can press in many points while being operated by a robot using a servo press.

We received the theme of wanting to press in multiple points with one machine. One of the themes we are advancing in automation is the consolidation of processes. As we move forward with EV products, there is also a demand for compactness. In this case, since multiple pressing points are necessary, normally, a device would be required to move the product to the desired pressing location each time a single point is pressed. However, instead, a device was needed where the robot holds the servo press, which is the pressing power. This method is difficult to adjust due to frequent errors on the robot side caused by the load, and even when consulting with robot manufacturers, there are many cases where it is not feasible. However, we successfully completed a device that combines our existing pressing technology for the fixtures with the control technology of robots that have handled various automation. The load for this time (servo press) is specified at 30 kN.

  • Cartesian Robot

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Points for Considering Automation

To achieve greater effects of automation! A clear direction for risk verification and a step-by-step approach are essential.

Automation can be successfully implemented in some cases where the benefits are clear, while in others, the drawbacks are prominent, and it may not operate effectively. One reason for difficulties could be the consideration of introducing robots without adapting examples from other companies that perform similar tasks to fit one's own company. If issues are only recognized after implementation, it can lead to additional costs and labor. To avoid such situations as much as possible, I have summarized key points from this perspective. For more details, please download the catalog and take a look. 【Key Points】 ■ Clearly define the "purpose" of automation ■ Share the "purpose" of automation ■ Conduct preemptive risk assessments ■ There are patterns where automation is difficult ■ Set specific goals (challenges) and seek external consultation *For more details, please refer to the PDF document or feel free to contact us.

  • Other industrial robots

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Advantages and disadvantages of automation.

Introducing the advantages and disadvantages of automation based on cases we have worked on so far!

Recently, there have been many examples and photos of robots being introduced. The benefits of automation include "resolving labor shortages, reducing hiring costs and indirect expenses," as well as "improving production efficiency as a company." On the other hand, there are also disadvantages such as "responses to malfunctions and failures" and "actions that cannot be expressed by machines or speeds that cannot be handled." At THA, we propose equipment that values harmony with the current operations of many users. 【Benefits】 ■ Resolving labor shortages, reducing hiring costs and indirect expenses ■ Improving productivity ■ Stabilizing quality ■ Measures for harsh and dangerous tasks, etc. 【Disadvantages】 ■ In some cases of automation, situations may arise where harmony is not achieved before and after ■ Initial costs can be high ■ Responses to malfunctions and failures ■ There are actions that cannot be expressed by machines or speeds that cannot be handled, etc. *For more details, please refer to the PDF materials or feel free to contact us.

  • Other industrial robots

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Solving automation problems

[Towards Successful Automation] A must-see for those who have tried automation but haven't succeeded! We are releasing a collection of points and case studies for automation.

"Would you like to consult with us about automation?" If you have consulted with other companies about automation and are feeling "troubled" or "giving up," this is a must-see for you! We will solve your automation-related issues. THA has a wealth of experience in sequentially addressing various concerns. The starting point for automation is the "challenges within the factory." - Improving correction work through quality stabilization in mass production - Enhancements through the automation of inspection processes - Streamlining operations by consolidating processes such as pressing, inspection, and packaging (transportation) into one - Wanting to improve quality and efficiency but unsure of the areas for improvement Please refer to the materials that illustrate attempts at automation stemming from challenges. **Concerns regarding the "peeling" of film:** - There are differences in skill levels among employees due to the specialized film - "Peeling" film takes the most time in the process, so we want to automate it - We were told that automating complex tasks is impossible Recently, we have also been challenging ourselves with robots for tasks like folding seals. Please feel free to consult with THA at least once. *For more details, please download the catalog or feel free to contact us.*

  • Articulated Robot

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Automation example: O-ring and gasket assembly

Consultation for assembly jigs such as O-rings and gaskets, as well as device integration.

During assembly consultations, there are inquiries about difficulties with assembling rubber components such as O-rings. Since the products that operators are working on vary greatly in length and thickness, the situations leading to defects, such as peeling, are also complex. In such cases, while the operators perform the tasks, the aim is to improve quality through simplification of the work, which may involve the creation of jigs, complete automation from supply to post-assembly discharge, and other objectives that may lead to different mechanisms. This time, there were cases that other companies declined, and the difficulty level was high, but with the intention of moving towards automation with robots, we decided to gradually start with the development of claws suitable for the robots. We cannot display the products, so we have included images for reference. We aim for various approaches. Please feel free to consult or inquire.

  • Assembly Machine

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Example: Height after pressing in

There was an inquiry about wanting to manage the height after pressing.

Regarding the management of height after pressing, there was a discussion about wanting to manage the position using servo presses and similar equipment. Depending on the quality control perspective, in cases where pressing does not reach the end of the pin insertion, relying solely on the stroke value on the pressing side may be insufficient. In our company, we have set a height range of ±0.1 and proposed a comprehensive pressing solution that includes the use of fixtures.

  • Plastic processing machines (cutting and rolling)

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First press fitting

I was asked by the user to handle the pressing. However, I have been receiving many inquiries from those who have never done it before. This is for those who are consulting for their first pressing.

We would like the user to perform press fitting. ↓ I have never done it. I don't know how to do it. ↓ After researching, it seems that applying pressure (load) from above would be sufficient. ↓ I am not sure if just that equipment will ensure quality. We have been receiving many inquiries following this kind of flow. There are many things that cannot be understood during the prototype stage, such as variations in the press fitting end, which can only be realized by actually trying it out. Our company is equipped with a testing device that can continuously measure and manage the load and stroke values of the press fitting machine, allowing for verification at the prototype stage. We have a proven track record with various directions, speeds, and head shapes. We aim for stable press fitting not only through the equipment but also by designing and manufacturing jigs. 【Features】 ■ By continuously monitoring stroke and load and paying attention to changes, we can manage the press fitting end for each cycle. ■ Capable of accommodating various directions, speeds, and head shapes. ■ We propose equipment suitable for the working environment. ■ We manufacture original space-saving models. ■ We analyze the causes of defects from multiple angles and develop dedicated jigs independently. *For more details, please refer to the PDF materials or feel free to contact us.*

  • Plastic processing machines (cutting and rolling)

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Automation examples: multiple processes such as leak testing, appearance inspection, and packaging.

Not just one process, but by automating various processes, we can achieve even greater effects.

Originally, it was a consultation for automating visual inspections, but it has been consolidated into multiple processes. For the products on the pallets flowing from the conveyor: - Removal of caps attached to the products - Return of pallets - Transportation - Leak testing - Sorting of leak test results (OK/NG) - Handling - Visual inspection (top, bottom, and outer surfaces) (multiple area cameras + line cameras) - Sorting of visual inspection results (OK/NG) - Oil application - Packing into designated shipping pallets The above multiple processes have been automated. We have pursued high-speed inspection processes and stabilization of inspections (especially leak tests). Since the processes span multiple areas, we cannot list them all, but we completed the project through multiple meetings and confirmations. With various achievements in inspection equipment and based on our experience in complex automation, we aim for various approaches. Please feel free to consult or inquire.

  • Other conveying machines

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Production of jigs compatible with multiple products using a 3D printer.

Automation is a theme for handling multiple products, but in metal processing, there are cases where a single jig cannot accommodate the needs, and in such instances, a 3D printer may be a viable solution.

In discussions about automation, dealing with multiple types of products is a challenging issue. If it's just a matter of different heights, it can be addressed with mechanisms, but when it comes to matching shapes, it cannot be produced with metal jigs. We have combined the requested products and created drawings to address this. We aim to approach various automation challenges. Please feel free to consult or inquire.

  • Assembly Jig

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Automation example: Cap assembly

It's a simple task, but the ability to correspond continuously is also a benefit of automation.

When considering where to start with automation consultations, one option is to begin with simple work processes. There was a process where workers attached two caps to products coming down a conveyor. However, due to the simplicity of the task, continuous work was difficult, and there were concerns about the physical strain on the workers from the repetitive motion, which led to the consultation. Since there were multiple products, we conducted a product and process analysis and addressed the situation with one robot (a SCARA robot). (We also made adjustments on the clamping side to accommodate product variations.) We cannot display the products, so we have included an image for reference. We aim for various approaches. Please feel free to consult or inquire with us.

  • Assembly Machine

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Achieving a reduction in takt time that is impossible with "just robotization" *Manga materials will be provided.

There are limits to robots alone... We can't reach our target time... Here's a new proposal for automation to help with that! A case study explained in a manga.

Are you currently considering the automation of your manufacturing processes and facing any of the following issues? - There are limits to just robotization... - You're not reaching your target takt time... - You want to explore further automation... Our company offers new perspectives to address your automation challenges, such as reducing takt time, which has limits with just robotization. We are currently providing a manga document that introduces case studies of companies that have struggled with automating manual inspections. If you are having difficulties with automating your manufacturing processes, please feel free to consult with us. *For more details, please download the document or contact us through our website.

  • Other mounting machines

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[Example] Reduced the takt time of leak inspection that could not be achieved through automation.

[Presenting Manga Materials] Unable to reach the target time... There are limits to what robots can do alone... Here’s a new proposal for automation to help with your troubles!

Are you currently considering the automation of manufacturing processes and facing any of the following issues? - There are limits to just robotization... - We are not reaching our target takt time... - We want to explore further automation... Our company offers new perspectives on the automation challenges you face, such as shortening takt time, which cannot be achieved through robotization alone. We are providing a manga document that introduces case studies of companies that have successfully automated manual inspections. If you are struggling with automation, please feel free to consult us. *For more details, please download the document or contact us through our company website.

  • Other mounting machines

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Automation achievements in food.

Supports fields other than automobiles and semiconductors. There is also a track record in the food industry.

THC contributes through automation. Here are some achievements in the food industry from our past performance. - Conveyance within a specified layout Initially, the conveyance was planned at a height of 600 to 800 from the floor, but due to the building's structure, it was necessary to convey at over 2000. Ultimately, it was required to lower it to a height of 600 to 800, and considering the shape characteristics of the food itself, we developed original conveyance equipment to accommodate this. - We design equipment tailored to the pallets. In the seeding process, there was no existing equipment that matched the current pallets. Due to their special shape, we brainstormed ideas and adapted to the pallet shape.

  • Food Conveyor Equipment

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[Gift of Manga] Automation of a process that takes 10 people, achieving high-speed output of 1 unit in 2 seconds.

Are you giving up on "automation" in the production site after failing? We will introduce examples of challenges in "automation" in an easy-to-understand manga format!

We are currently offering a manga document (CASE2) that introduces a customer case where our automation technology has achieved labor-saving and efficiency improvements in the inspection process. We successfully automated a process that had previously failed in automation using our technology. This process is presented in a manga format. You can also view CASE1, so please feel free to download it. <Customer's Concerns> ◎ Responded to testing and inspection processes with 10 dispatched employees, including overseas staff. The training time and costs associated with staff turnover were increasing. ◎ Attempted to automate inspections in the past but could not achieve the target of 2 seconds per unit, and there were issues with judgment accuracy. <Solution Process> ◎ Divided the process into eight parts, considering automation for each and solving challenges one by one. ◎ Achieved the target of 2 seconds per unit after analyzing the inspection process and consulting with inspection equipment manufacturers. *This document can be viewed via "PDF Download." Please feel free to contact us with any inquiries.

  • Inspection robot

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Complex tasks can also be automated! Automation of the film peeling process using robots.

Contributing to work style reform: Even in tasks that show individual differences, we improve productivity through automation such as robot introduction, leading to work style reform! We have published materials on site improvement that can be understood through manga.

"Would you like to consult with us about that automation?" If you have consulted with other companies about automation and are feeling "troubled" or "giving up," this is a must-see for you! We will solve your automation-related issues. THA has a wealth of experience centered around complete systems that combine original press-fitting machines, inspection devices, labor-saving measures, and transportation solutions. We assist in reforming work styles starting from improvements within factories. Transforming your "factory concerns" into work style reforms: - Improving correction work through quality stabilization even in mass production - Enhancing processes through the automation of inspection stages - Streamlining operations by consolidating processes such as press-fitting, inspection, and packaging (transportation) into one - Aiming to improve quality and efficiency but unsure of the points for improvement Please refer to the materials that showcase attempts at automation stemming from concerns as an example. "Concerns regarding the film 'peeling' process": - There are differences in skills among employees due to the special film - 'Peeling' the film takes the most time in the process, so we want to automate it - We were told that automating complex tasks is impossible Please feel free to consult with THA at least once. *For more details, please download the catalog or feel free to contact us.

  • Articulated Robot

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I created a case study on the introduction of automation using robots.

I created a manga about examples of automation using robots.

Even when we talk about "automation," it inevitably becomes an abstract expression. We used robots for the automation of dedicated processes, and to convey this clearly as a case where robots not only transport but also perform tasks, we created a manga. This is a case of automating the process of peeling film with robots. For more details, please download the catalog.

  • Articulated Robot

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Combine two press machines into one.

Normally, the press-fitting done with two machines will be adjusted to one machine.

Press-fitting two products into one. In a single process, it is also possible to press-fit multiple products of the same type in sequence. For example, with three types of products A, B, and C, it might be A → C, then B → C (with A already press-fitted). Previously, this was handled by separate press-fitting machines for each. After various verifications, we proposed a solution where the press-fitting heads are different, but by incorporating a mechanism to change the heads, we can perform the press-fitting with a single machine. This proposal was evaluated and adopted by a major automobile manufacturer. We cannot display the products, so we are providing an image for reference. We aim for various approaches. Please feel free to consult or inquire.

  • Assembly Machine

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We will support automation using robots and other technologies.

For those who want to automate but are having difficulty making progress.

When considering automating the current process, what do you think about first? Do you find yourself somewhat thinking about it but unsure how to start, struggling to make progress, or getting stuck along the way? Please feel free to consult with us. For example, we will think around the robot based on the content discussed in meetings. However, the movements of the robot, the speed of 1 to 2 seconds per unit, and the characteristics of the tasks are greatly influenced by factors such as layout and configuration. The surrounding machines and fixtures, not just the robots, are also important, and the robot hands and fixtures will change accordingly. We propose a comprehensive robotic automation system that includes not just machines but also fixtures. (Sometimes, using a single-axis robot may be better than a multi-axis robot.) In terms of specific discussions (this is the current consultation topic): We will conduct leak tests on products processed from the previous step, perform visual inspections, and place the approved items into boxes. These boxes will also be stacked. For the visual inspection, we want to examine the entire circumference, including the bottom surface. We will shape this with specifications such as a cycle time of 2 seconds per unit. While making full use of robots, we will propose solutions that encompass the entire process, not just the robots.

  • Articulated Robot

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Productivity reform from improvements within the factory.

Productivity reform from improvements within the factory! Leave it to us, a company with extensive experience in complete equipment solutions.

Do you have concerns like these in your factory? 'I want to stabilize quality even with mass production.' 'I want to reduce the cost of inspection processes.' Leave it to T.H.A., a company with extensive experience in integrated systems combining original press-fitting machines, inspection devices, labor-saving solutions, and transport equipment. We conduct on-site inspections both before delivery (in-house) and after installation. Maintenance and upgrades are also available as needed. 【Points of Assurance】 ■ First trial free! We conduct free trial inspections (press-fitting test equipment). - To ensure satisfactory inspection accuracy and efficiency improvements, we accept tests using a free trial machine before the actual equipment is manufactured. ■ On-site inspections are conducted. - We perform on-site inspections both before delivery (in-house) and after installation. - Maintenance and upgrades are available as needed. *For more details, please refer to the PDF document or feel free to contact us.

  • Mechanical Design

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Early issue resolution in press-in testing - Are you measuring up to the pull-out load?

Reducing operational loss, improving accuracy, and stabilizing quality! "Failure-free press fitting" to that site.

Are you struggling with the gap between simulation and actual operation, such as variations when pressing in, which may be possible on paper but do not conform to standards in practice? All of these issues can be clarified through actual measurements, and data analysis and management through pressing tests is a quick way to solve problems. Our company provides detailed support from requests for tests to understand the load of new products and what happens when pressing in, to the development, sales, and maintenance of customized pressing test equipment for each company. Please feel free to consult us by phone or email. 【Features of the Pressing Test Equipment】 ■ Fine-tuned settings for pressing values (load and speed) for measurement ■ Real-time management of pressing values, visualized with waveform graphs ■ Measurement of extraction load as well *For more details, please refer to the PDF materials or feel free to contact us.

  • Testing Equipment and Devices

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[Materials for Design and Production Engineers] Press-Fitting Technology Information (Design Stage)

To properly fit the assembly, we will introduce press-fitting technology information (design phase)! [Free materials provided]

This document introduces press-fitting technology information (design phase) for design and production engineers. It includes topics such as "Press-fitting tolerances" and "Clearance changes." We provide support from conceptual design of effective equipment for each company's unique production line to installation. Please take a moment to read it. 【Contents】 ■ Press-fitting tolerances ■ Clearance changes ■ Calculating required pressing force 1-3 ■ Transitioning to servo presses 1-2 ■ What T.H.A can do *For more details, please refer to the PDF document or feel free to contact us.

  • Mechanical Design

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[Materials for Design and Production Engineers] Basic Knowledge of Press-Fitting and Press-Fitting Equipment

Introduction to the basics of press-fitting and press-fitting devices! [Free materials available]

This document introduces basic knowledge about press-fitting and press-fitting devices for design and production engineers. It includes topics such as "What is press-fitting?" and "What are the numerical items related to press-fitting?" We provide support from conceptual design to installation of effective equipment tailored to each company's unique production line. We invite you to read it. [Contents] ■ What is press-fitting? ■ Workpieces that can be press-fitted ■ Numerical items related to press-fitting ■ What T.H.A can do *For more details, please refer to the PDF document or feel free to contact us.

  • Mechanical Design

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Automation equipment design and drafting

We will thoroughly investigate your unique manufacturing know-how and on-site challenges, and propose various ideas.

We thoroughly investigate your unique manufacturing know-how and on-site challenges, and propose various ideas to enhance efficiency and improve quality. We can support the efficiency of the line, such as work alignment and pallet insertion, as well as the introduction of various equipment and the creation of drawings for prototype machines. Additionally, we undertake the manufacturing of automation devices and auxiliary equipment, as well as design and drawing creation. Please feel free to consult us when you need assistance. 【Examples of Support】 ■ Efficiency improvement of the line, such as work alignment and pallet insertion ■ Support for the introduction of various equipment and creation of drawings for prototype machines ■ Manufacturing of automation devices and auxiliary equipment ■ Design and drawing creation *For more details, please refer to the PDF document or feel free to contact us.

  • Mechanical Design

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Appearance inspection device

Achieving standardization and speed of inspection within 3 seconds through image analysis! In addition to full inspection, internal inspections such as for casting defects are also possible.

By utilizing an appearance inspection device system that captures the workpiece with a camera and determines OK or NG based on pre-set measurement ranges, items, and criteria, we can standardize and stabilize inspections that previously relied on human eyes and intuition. Additionally, we can propose solutions for cases where high-speed processing per unit is necessary, as we have achieved standardization and acceleration through appearance inspection using image analysis. Internal inspections, such as for casting defects, are also possible. Please feel free to consult us if you have any concerns. 【Flow of Appearance Inspection】 ■ Move and sort the workpiece to the designated position ■ Capture images with a camera equipped with sensors ■ Analyze the captured information ■ Display the judgment *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment

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Performance testing equipment

The product capability testing equipment developed by our company faithfully reproduces the actual usage environment.

The product capability testing equipment developed by our company faithfully reproduces actual usage environments and is custom-designed and manufactured to create performance testing devices that can set various environments. In addition to quality confirmation to ensure that the required performance can be achieved under specified conditions, we also provide load testing equipment to create usage environments beyond expectations and check durability, thereby reliably supporting our customers' quality maintenance. We offer product capability testing and product load testing, among others. 【Product Capability Testing Details】 ■ Leak Tester ■ Product Performance Tester ■ Depth and other dimension measurements *For more details, please refer to the PDF materials or feel free to contact us.

  • Other inspection equipment and devices

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Press machine (testing equipment available that can provide numerical values)

Our company is equipped with a device that can continuously measure and manage the load and stroke values of the press-fitting machine.

In mass production of workpieces, variations can easily occur at the press-fit end due to product tolerances. Our company is equipped with a device that can continuously measure and manage load and stroke values on the press-fitting machine. You can set, check, and control values on the display at hand. First-time users of press-fitting are welcome. It is also possible to try press-fitting with our testing equipment and proceed while observing the results. We have a proven track record with various directions, speeds, and head shapes. You can also rely on us for development equipment that can handle simultaneous press-fitting or press-fitting of multiple parts with a single machine. 【Features】 ■ Continuous monitoring of stroke and load allows for management of the press-fit end for each cycle by paying attention to changes. ■ Capable of accommodating various directions, speeds, and head shapes. ■ We propose equipment suitable for the working environment. ■ Custom manufacturing of space-saving original designs. ■ We analyze the causes of defects from multiple angles and independently develop dedicated jigs. *For more details, please refer to the PDF materials or feel free to contact us.

  • Plastic processing machines (cutting and rolling)

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