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萬代 本社

addressHyogo/Nishi-ku, Kobe-shi/1072-1 Juwamachi, Ikawadani
phone078-978-6166
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last updated:Mar 19, 2025
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Actually difficult... High-precision brake bending processing of stainless steel patterned plates!

Strips are difficult... Stainless steel is even more difficult... Still, there is a technology for "bending stably"!

The "Hometown Processing Network," composed of unique processors from various regions that Bandai takes pride in. One of these companies specializes in brake bending processing of stainless steel patterned plates. Bending patterned steel plates is completely different from bending flat plates. The convex parts make localized contact with the mold, concentrating the surface pressure, which can easily lead to: - Flattening of the pattern - Scratches (die marks) - Variation in angles Furthermore, if the material is stainless steel, additional challenges arise, such as: - Significant springback (the phenomenon where the material "slightly returns" after bending) - Angle fluctuations due to work hardening - Risks of galling and scratches This is a process that is often said to be "best avoided..." However, "Hometown Processing Partner 7" is different. With a proven track record of handling a wide variety of press brake processing, we can ensure that "there may not be any flashiness, but we will definitely deliver a reliable finish!" If you are having trouble with stainless steel patterned plates, please feel free to consult with Bandai. We can process thicknesses from 1.6 to 6.0 mm and lengths up to 1,000 mm.

  • Press Dies

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Overwhelming stock of metal sheet materials! Laser and brake processed products shipped as soon as the same day!

We respond to your needs for "laser-cut and brake-processed products right away!" with a stock of steel plates, stainless steel plates, and aluminum plates in various materials, thicknesses, and sizes!

At Bandai's proud "Hometown Processing Partner 7," we stock a wide variety of metal sheets on a vast site, enabling same-day shipping for laser and brake processed products. Of course, we can procure large quantities of metal sheets at low costs, allowing us to offer mass-produced laser and brake processed products at attractive prices. If you have concerns about the delivery time or cost of laser and brake processing, please feel free to consult with us. 【Metal Sheet Inventory Lineup】 ● Types Steel Sheets: S45C, SAPH, SECC, SEHC (SGCC), SM490B, SPCC, SPCE, SPFC, SPHC(-P), SS400, ZAM (equivalent to SGMCC) Stainless Steel Sheets: 2B, No.1, #400, HL Aluminum Sheets: A5052, A5083 ● Thickness 0.3mm to 65.0mm ● Sizes 1m x 2m, 3m x 6m, 4 x 8m, 5 x 10m,

  • Press Dies

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Craftsman's Hand-Wound Spring Processing for Instruments

A delicate spring that influences the tone of the instrument, crafted with artisan skill.

In the musical instrument industry, precise springs are required for fine-tuning sound quality and improving the durability of instruments. Particularly in areas that govern the vibrations and resonance of instruments, the material, shape, and precision of the springs significantly affect sound quality. Hand-wound springs, which can accommodate special specifications that cannot be handled by NC machines and allow for small-scale production during the prototyping stage, play an important role in instrument making. 【Usage Scenarios】 - Adjusting the sound quality of instruments - Producing prototypes - When special-shaped springs are needed 【Benefits of Implementation】 - Optimization of instrument sound quality - Reduction of prototyping costs - Improved durability of instruments through high-quality springs

  • Spring

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[For Robots] Hand-bent Spring Processing by a Master Spring Craftsman

Support for the flexible movements of robots, hand-bent spring processing. Responding to short delivery times and special specifications!

In the robotics industry, precise and flexible components are required to achieve diverse movements. In particular, the durability of movable parts and accurate operation are crucial factors that influence the performance of robots. Hand-bent springs that can accommodate special shapes that NC machines cannot handle, as well as small-scale production during the prototyping phase, are essential in the design and development of robots. The hand-bending spring processing by the skilled craftsmen at Bandai meets these needs. 【Usage Scenarios】 - Joints of robotic arms - Movable parts of sensors and actuators - Spring components inside precision equipment 【Benefits of Implementation】 - Improved range of motion and flexibility of robots - Reduction of costs and time during the prototyping phase - Accommodation of special shapes and specifications

  • Spring

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Improvement of sensitivity through hand-bent spring processing for fishing gear.

With the artisan's skill, the sensitivity of fishing gear is enhanced to the utmost through hand-bent spring processing.

In the fishing tackle industry, high sensitivity is required to detect even the slightest bites. This is especially important in fishing methods like lure fishing and carp fishing, where capturing delicate bites can significantly affect the catch. If the sensitivity is low, there is a risk of missing out on fishing opportunities due to the inability to detect subtle movements of the fish. Our hand-bent spring processing can accommodate special specifications that NC machines cannot handle, as well as small-scale production for prototypes. By having skilled artisans create these springs by hand, we provide springs that maximize the sensitivity of fishing tackle. 【Usage Scenarios】 - Reels for lure fishing - Floats for carp fishing - Sensors for detecting bites 【Benefits of Implementation】 - Contributes to increased catch by not missing subtle bites - Enhances the concentration of anglers, improving the enjoyment of fishing - Increases the durability of fishing tackle with high-quality springs

  • Spring

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【For Molds】Hand-bent Spring Processing by Master Spring Craftsmen

For molds that require high precision! Solve challenges with hand-bent spring processing!

In the mold industry, high-precision springs are essential to achieve the precise movements that influence product quality. Especially in the movable parts of molds and in precision mechanisms, the fine adjustments of springs are directly linked to the accuracy of the products. It is important to respond to the needs for special specifications that cannot be handled by NC machines and for small-scale production during the prototyping stage. Hand-bent springs address these challenges with the craftsmanship of skilled artisans. 【Usage Scenarios】 - Molds requiring high precision - Small-scale production during the prototyping stage - Springs with special specifications that cannot be handled by NC machines 【Benefits of Implementation】 - Improvement in mold quality - Reduction of prototyping time - Capability to produce special springs

  • Spring

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Bending spring processing for precision machinery

Leave it to us for special specification springs that cannot be handled by NC machines and for short-term prototype coil springs!

In the precision machinery industry, precise adjustments of springs are required for fine-tuning products. Particularly in precision instruments that demand high accuracy and durability, even slight differences in springs can affect the overall performance of the product. There are cases where time and cost become challenges in special specifications that cannot be handled by NC machines or in small-scale production for prototypes. Our "Hand-Bent Spring Processing" addresses these challenges through the skilled craftsmanship of artisans. 【Usage Scenarios】 - Prototyping of precision instruments - Manufacturing springs that require fine adjustments - Springs with special specifications that cannot be handled by NC machines 【Benefits of Implementation】 - Procurement of springs with short lead times - Response to special specifications - Rapid production of prototypes

  • Spring

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Bending spring processing for medical devices

Supporting precise movements! Custom bending spring processing for medical devices.

In the medical device industry, precise components are required to ensure the safety and reliability of products. Particularly in medical devices that control fine movements, the accuracy of springs significantly affects product performance. When special specifications that cannot be handled by NC machines are needed, or when small-scale production for prototypes is required, hand-bent spring processing is effective. Hand-wound springs crafted by skilled artisans support precise movements and contribute to the improvement of medical device quality. 【Usage Scenarios】 - Medical devices requiring precise movements - Small-scale production during the prototyping stage - Springs with special shapes that cannot be handled by NC machines 【Benefits of Implementation】 - Achieving precise operations - Providing high-quality products - Quick response times - Cost reduction during the prototyping stage

  • Spring

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Glossy surface processing technology for tough pitch copper for watches

With a surface roughness of Ra0.1, add a touch of luxury to your watch. Leave the fine processing of pure copper to us!

In the watch industry, the surface finishing of metal components is crucial for creating a sense of luxury. In particular, the glossiness significantly affects the product's value. Tough pitch copper is suitable for watch parts due to its beautiful luster, but the difficulty of processing requires a high-quality finish. Our company specializes in processing tough pitch copper and offers surface finishing that enhances the luxury of watches with technology that achieves a surface roughness of Ra0.1. 【Application Scenarios】 * Watch dials * Watch cases * Decorative components 【Benefits of Implementation】 * Enhanced luxury of products * Improved brand image * Differentiation from competitors

  • Other metal materials
  • Processing Contract

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Surface treatment that utilizes the luster of tough pitch copper for art expression.

Enhance the expressive power of art with a surface roughness of Ra0.1!

In the world of art, it is important to maximize the characteristics of materials to enhance the expressiveness of the works. Particularly in expressions that utilize light reflection, the surface treatment of the material greatly influences the final outcome of the piece. Tough pitch copper is attractive for its beautiful luster, but due to the difficulty of processing, there has been a challenge in the limited methods of expression. Our company aims to broaden the range of artistic expression by providing surface processing technology that achieves a surface roughness of Ra0.1, leveraging the characteristics of tough pitch copper. 【Usage Scenarios】 - Sculptures - Objects - Installations 【Effects of Implementation】 - Enhanced expressiveness through light reflection - Increased added value of the work - Realization of unique methods of expression

  • Other metal materials
  • Processing Contract

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Surface processing technology that utilizes the luster of tough pitch copper for musical instruments and acoustics.

Achieving a surface roughness of Ra0.1! Balancing aesthetics and performance in audio equipment.

In the musical instrument and audio industry, surface treatment of materials is crucial to maximize acoustic properties. Particularly for parts that utilize light reflection, the finish of the surface significantly affects both sound quality and appearance. Tough pitch copper can create a luxurious appearance due to its beautiful luster, but finding a manufacturer with the appropriate processing technology is a challenge due to its difficulty in processing. Our company specializes in the processing of tough pitch copper and meets customer needs with technology that achieves a surface roughness of Ra0.1. 【Usage Scenarios】 - Speaker diaphragms - Decorative parts for instruments - Enclosures for audio equipment 【Benefits of Implementation】 - Increased product value due to beautiful luster - Improved acoustic properties - Provision of high-quality products

  • Other metal materials
  • Processing Contract

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Glossy surface processing technology for tough pitch copper for home appliance design

Achieving a surface roughness of Ra0.1! Enhancing the texture of home appliance design.

In home appliance design, the aesthetics of a product are extremely important. In particular, gloss and texture are significant factors that influence consumer purchasing intent. Tough pitch copper is often used in high-design products due to its beautiful luster, but the difficulty of processing can pose challenges for surface finishing technology. Achieving a surface roughness of Ra0.1 requires advanced processing techniques and quality control. Our company is well-versed in the characteristics of tough pitch copper and provides surface finishing technology to realize the designs our customers seek. 【Application Scenes】 - Exterior parts of high-end home appliances - High-design lighting fixtures - Interior products 【Effects of Implementation】 - Enhanced luxury and design quality of products - Differentiation from competitors' products - Improved brand image

  • Other metal materials
  • Processing Contract

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Surface processing technology that utilizes the luster of tough pitch copper for architecture.

Achieve a surface roughness of Ra0.1! It beautifully enhances the appearance of buildings.

In the construction industry, exterior design is a crucial element that significantly influences the value of a building. In particular, designs that utilize light reflection enhance the beauty of the building and increase its added value. Tough-pitch copper is an ideal material for exterior design due to its beautiful luster, but its difficulty in processing presents a challenge in maximizing its potential. Our company specializes in processing tough-pitch copper and utilizes technology that achieves a surface roughness of Ra0.1 to realize the exterior designs desired by our customers. 【Application Scenes】 - Exterior wall panels - Decorative items - Roofing materials 【Benefits of Implementation】 - Improvement of exterior design through beautiful luster - Maintenance of long-term aesthetics due to high durability - Adaptability to diverse designs

  • Other metal materials
  • Processing Contract

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Antibacterial surface processing technology for tough pitch copper used in medical devices.

Achieving antibacterial properties with a surface roughness of Ra0.1! Contributing to the improvement of medical device quality.

In the medical device industry, antimicrobial properties of surfaces are emphasized to reduce infection risks. Particularly, high antibacterial performance is required in areas that come into direct contact with patients, such as surgical instruments. Tough-pitch copper not only enhances light reflectivity but also imparts antibacterial properties, contributing to the improvement of medical device quality. Our company utilizes advanced microfabrication technology for tough-pitch copper to achieve a surface roughness of Ra0.1. This enhances antibacterial properties and supports safety in medical settings. 【Application Scenes】 - Surgical instruments - Medical trays - Handrails of patient beds - Other medical device components requiring antibacterial properties 【Effects of Implementation】 - Reduction of infection risks - Improvement of medical device durability - Enhancement of product added value - Gaining customer trust

  • Other metal materials
  • Processing Contract

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Heat dissipation solution for communication equipment using tough pitch copper.

Improve heat dissipation with a Ra0.1 surface roughness! Optimize the performance of communication devices!

In the telecommunications industry, as performance increases, heat dissipation measures have become an important issue. In particular, electronic components that are densely mounted face a higher risk of performance degradation and failure due to heat. Tough pitch copper has high thermal conductivity, but its difficulty in processing can make it challenging to achieve optimal heat dissipation solutions. Our company utilizes advanced microfabrication technology for tough pitch copper to achieve a surface roughness of Ra0.1, thereby maximizing heat dissipation performance. This contributes to improving the reliability of communication devices. 【Application Scenarios】 * Base stations * Servers * Communication modules * Other communication devices requiring heat dissipation 【Benefits of Implementation】 * Extended equipment lifespan * Stabilized performance * Reduced risk of failure

  • Other metal materials
  • Processing Contract

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Heat-resistant and light-reflective surface processing technology for tough pitch copper for space applications.

Achieve a surface roughness of Ra0.1! Ideal for heat-resistant components for space applications!

In space applications, the reliability of components under harsh environments is essential. Particularly for parts exposed to heat and light, high heat resistance and light reflectivity are crucial. Tough pitch copper is a material with excellent thermal conductivity and light reflectivity, but it is difficult to process, and there are few manufacturers capable of achieving a high surface roughness. Our technology maximizes the properties of tough pitch copper to meet the stringent requirements of space applications, achieving a surface roughness of Ra0.1. This allows us to provide high-quality components that balance heat resistance and light reflectivity, contributing to solving challenges in space development. 【Application Scenarios】 - Thermal shields for spacecraft - Optical components for satellites - Parts for rocket engines 【Benefits of Implementation】 - Achievement of high heat resistance and light reflectivity - Improved reliability of components - Long-term performance maintenance under harsh environments

  • Other metal materials
  • Processing Contract

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Space design utilizing the luster of tough pitch copper for interiors.

With a surface roughness of Ra0.1, brilliance in space. Precision machining technology for tough pitch copper.

In the interior design industry, it is essential to maximize the beauty of materials to enhance the quality of space. Particularly in designs that utilize light reflection, the precision of surface processing of materials greatly influences the impression of the space. Tough-pitch copper is attractive for its beautiful luster, but due to the difficulty of processing, there are many cases where its potential is not fully realized. Our company is well-versed in the characteristics of tough-pitch copper and offers advanced surface processing technology that achieves a surface roughness of Ra0.1. This technology brings a refined brilliance to spaces and expands design possibilities. 【Application Scenes】 - Reflectors for lighting fixtures - Decorative panels - Artworks 【Effects of Implementation】 - Enhanced luxury and sophistication of the space - Creation of depth and expansiveness through light reflection - Realization of design diversity

  • Other metal materials
  • Processing Contract

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Improvement of corrosion resistance using aluminum castings for ships.

Mastering the essentials of aluminum casting to ensure quality that withstands the harsh environments of marine vessels.

In the maritime industry, high corrosion resistance is required to protect components from corrosion caused by seawater and humidity. Particularly for parts exposed to harsh environments, such as engine components and hull structural members, ensuring corrosion resistance is crucial for product lifespan and safety. Aluminum cast products can enhance corrosion resistance and enable long-term use through appropriate quality control and design. Our products demonstrate high durability even in the harsh environments of maritime applications, thanks to our expertise and technology in aluminum casting. 【Application Scenarios】 - Engine components - Hull structural members - Equipment on deck 【Benefits of Implementation】 - Reduction in the frequency of component replacements due to corrosion - Extension of product lifespan - Improvement in safety

  • Other machine tools

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Improvement of safety through aluminum cast products for gaming machines.

Ensuring the safety of gaming equipment through quality control in aluminum casting!

In the amusement equipment industry, product safety is the top priority. Particularly in playground equipment used by children, the strength and durability of parts are directly linked to accident prevention. Aluminum cast parts contribute to the safety of amusement equipment due to their lightweight yet high strength. By pursuing quality from the design stage, we provide safe products while anticipating potential emergencies. 【Usage Scenarios】 - Frames of playground equipment - Joints of movable parts - Parts for fall prevention 【Effects of Implementation】 - Improved product durability - Reduced risk of accidents - Compliance with safety standards

  • Other machine tools

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Aluminum castings for agricultural machinery

Mastering the key points of aluminum casting contributes to improving the durability of agricultural machinery!

In the agricultural machinery industry, parts that can withstand harsh environments are required. In particular, wear from friction with the soil and repeated movements can accelerate the deterioration of parts, potentially leading to decreased machine performance and failures. Aluminum castings are materials that excel in wear resistance, and with proper quality control, they can enhance the durability of agricultural machinery. Bandai's aluminum castings collaborate with foundries from the design stage to proactively avoid issues such as ejector pin marks and galling, providing high-quality products. 【Usage Scenarios】 - Engine parts for tractors - Drive system parts for combines - Blades for tillers 【Benefits of Implementation】 - Extended lifespan of parts - Reduced maintenance costs - Improved machine operating rates

  • Other machine tools

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Heat dissipation solutions using aluminum cast products for home appliances.

Solving the heat issues of home appliances! Improving heat dissipation performance with aluminum casting.

In the home appliance industry, as products become smaller and more high-performance, heat dissipation measures have become an important issue. In particular, efficiently dissipating heat within limited space affects the product's lifespan and safety. Poor heat dissipation can lead to decreased product performance and failures, potentially resulting in lower customer satisfaction. Our aluminum cast products possess excellent thermal conductivity and heat dissipation properties, solving the heat dissipation issues of home appliances. 【Usage Scenarios】 - Home appliances such as televisions, refrigerators, and air conditioners - LED lighting fixtures - Power amplifiers 【Benefits of Implementation】 - Improved product reliability - Extended product lifespan - Increased design flexibility

  • Other machine tools

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Electromagnetic Wave Countermeasures Using Aluminum Castings for the Telecommunications Industry

For electromagnetic wave countermeasures! Quality control that captures the unique points of aluminum casting.

In the telecommunications industry, it is important to minimize the effects of electromagnetic waves and ensure stable communication quality. In particular, electromagnetic wave shielding performance is required for base stations and communication equipment. Aluminum cast products are effective in blocking electromagnetic waves and preventing interference within the equipment. Even if there are no issues on the drawings, there are often points that are only noticed when seeing the actual product during prototyping or mass production preparation. Bandai's aluminum cast products collaborate from the design stage to eliminate unforeseen issues in advance. 【Usage Scenarios】 - Base stations - Communication equipment - Anechoic chambers 【Benefits of Implementation】 - Improved electromagnetic wave shielding performance - Stabilization of communication quality - Enhanced product reliability

  • Other machine tools

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Aluminum castings for the energy industry

We will grasp the key points of aluminum casting and meet the demand for heat resistance!

In the energy industry, the reliability of components used in high-temperature environments is crucial. In particular, in areas where heat resistance is required, such as heat exchangers and engine parts, the quality of aluminum castings significantly affects product performance. Improper casting can lead to deterioration of components and a decline in performance. Our aluminum cast products leverage the unique advantages of aluminum gravity casting to deliver high-quality products. 【Application Scenarios】 - Heat exchangers - Engine parts - Components used in high-temperature environments 【Benefits of Implementation】 - Improved heat resistance - Extended product lifespan - Ensured stable quality

  • Other machine tools

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High-precision parts made from aluminum castings for machine tools.

Solving issues that cannot be seen in the drawings! Providing high-precision parts with a focus on the key points of aluminum casting.

In the machine tool industry, the precision of components that influence product performance is extremely important. Particularly in machine tools that require high-precision movements, even slight errors in components can affect the overall quality of the product. If the precision of aluminum cast parts is low, it may lead to malfunctioning of the machine tool or a decrease in machining accuracy. Our aluminum cast products provide high-precision components by combining aluminum casting and machining, collaborating from the design stage. 【Usage Scenarios】 - Components requiring high-precision positioning - Components concerned about wear due to repeated use - Components requiring high dimensional accuracy 【Benefits of Implementation】 - Improvement in machine tool performance - Stabilization of machining accuracy - Enhancement of product quality

  • Other machine tools

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Improving Durability with Aluminum Castings for Robots

Master the key points of aluminum casting and solve the durability issues of robots!

In the robotics industry, high durability that can withstand harsh environments is required. Particularly for components exposed to shock and vibration, high strength and precision determine the reliability of the product. It is important to identify not only issues on the drawings but also potential problems that may arise during the manufacturing process and to take measures in advance. Our aluminum cast products are managed with quality control focused on improving durability from the design stage through the manufacturing process. 【Application Scenes】 - Arms of industrial robots - Frames of transport robots - Housings of outdoor-use robots 【Effects of Implementation】 - Increased product lifespan - Reduced risk of failure - Lower maintenance costs

  • Other machine tools

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Reverse Engineering of Parts Without Drawings for the Printing Industry

Reproducing precision parts without blueprints through reverse engineering!

In the printing industry, procuring parts without drawings can be a significant challenge. Particularly when parts that require high precision or have special shapes fail, the risk of line stoppage increases. These parts directly affect print quality and production efficiency, making prompt responses essential. Our reverse engineering technology reproduces parts without drawings using the latest measurement equipment and high-precision machining, addressing these challenges. 【Use Cases】 - Replacement of parts in precision printing machines - Procurement of parts with special shapes - Supply of parts for older models 【Benefits of Implementation】 - Reduction of line stoppage time - Decrease in parts procurement costs - Stabilization of print quality

  • Other machine elements

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Reverse engineering of parts without drawings for food processing.

Reproducing parts without drawings using the latest technology! We won't stop the operation of the food processing line.

In the food processing industry, stopping the manufacturing line leads to significant losses. In particular, the inability to procure repair parts for equipment can cause the line to halt, which significantly reduces production efficiency. Procuring parts that lack drawings or are difficult to obtain is a challenge faced by many companies. Our reverse engineering technology was developed to solve such problems. By utilizing the latest 3D scanners and measuring equipment, we accurately analyze existing parts and create CAD data. Subsequently, we reproduce the parts using high-precision machining, thereby reducing the risk of line stoppages. 【Use Cases】 - Repair of critical components in food processing lines - Replacement of parts in aging equipment - Alternatives for lost drawings or discontinued parts 【Benefits of Implementation】 - Reduction of line downtime - Decrease in parts procurement costs - Improvement in production efficiency

  • Other machine elements

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Procurement of repair parts through reverse engineering for semiconductor manufacturing.

Quickly procure repair parts without drawings through reverse engineering to optimize the operation of semiconductor manufacturing lines!

In the semiconductor manufacturing industry, minimizing the downtime of manufacturing equipment is crucial for production efficiency and cost management. Particularly when repair parts for equipment become difficult to procure due to lost drawings or discontinued items, line stoppages can lead to significant losses. Our reverse engineering technology addresses these challenges by analyzing existing parts with 3D scanners and various measuring instruments to create CAD data, enabling the rapid reproduction of parts. This helps minimize downtime in semiconductor manufacturing lines and contributes to optimizing production efficiency. 【Usage Scenarios】 - Procurement of repair parts for semiconductor manufacturing equipment - Duplication of parts without drawings or that are difficult to obtain - Production of parts associated with modifications or improvements to equipment 【Benefits of Implementation】 - Reduction of line stoppage time - Decrease in parts procurement costs - Improvement in equipment operating rates

  • Other machine elements

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Reverse engineering of parts without drawings for agricultural machinery.

Reproducing lost agricultural machinery parts! Avoiding line stoppage.

In the agricultural machinery industry, there is always a demand for replacement due to the aging and damage of parts. In particular, sourcing parts for which no drawings exist poses a significant challenge for repairs and maintenance. If parts cannot be procured, the operation of agricultural machinery may halt, potentially impacting revenue. Our reverse engineering technology allows us to recreate parts, even those without drawings, by analyzing them with 3D scanners and various measuring instruments to create CAD data. 【Use Cases】 - Restoration of broken agricultural machinery parts - Supply of parts for older agricultural machinery - Duplication of parts with lost drawings 【Benefits of Implementation】 - Reduction of downtime for agricultural machinery - Decrease in parts procurement costs - Stabilization of parts supply

  • Other machine elements

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Reverse engineering of non-drawing parts for railways.

Contributing to the extension of the lifespan of aging railway vehicles! We regenerate parts without blueprints.

In the railway industry, procuring repair parts for aging vehicles has become a significant challenge in extending their lifespan. Particularly when drawings are lost or parts have been discontinued due to long-term use, obtaining these parts can become difficult, potentially hindering vehicle operations. Our reverse engineering technology addresses these challenges and supports the extension of vehicle lifespans. Even for parts without drawings, we can analyze them using 3D scanners and the latest measuring equipment to create CAD data, allowing us to reproduce the parts. 【Application Scenarios】 - Repair of aging railway vehicles - Alternatives for discontinued parts - Response when part drawings are lost 【Benefits of Implementation】 - Reduction of vehicle downtime - Decrease in parts procurement costs - Realization of stable parts supply

  • Other machine elements

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Reverse engineering of drawing-less parts for shipbuilding.

Quickly restore repair parts without drawings through reverse engineering!

In the shipbuilding industry, the procurement of repair parts without existing blueprints can be a significant challenge during ship repair work. When it is necessary to replace aging parts or repair damaged components, the lack of blueprints can make it difficult to obtain the necessary parts, leading to delays in repair work and increased costs. Our reverse engineering technology addresses these challenges. 【Use Cases】 * Repair of ship engines, pumps, valves, etc. * Replacement of aging parts * Repair of damaged components 【Benefits of Implementation】 * Reduction of line stop time * Decrease in parts procurement costs * Stabilization of ship operations

  • Other machine elements

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Reverse Engineering of Non-Drawing Parts for the Energy Industry

Reproducing parts without blueprints! Achieving energy efficiency through reverse engineering.

In the energy industry, stable operation of equipment and efficient management are required. In particular, the procurement of aging equipment and repair parts for which no drawings remain increases the risk of line stoppages and decreased efficiency. Our reverse engineering technology addresses these challenges and contributes to the longevity and efficiency of equipment. [Application Scenarios] - Power generation plants - Transmission equipment - Energy-related devices [Effects of Implementation] - Improved equipment operating rates - Reduced parts procurement costs - Shortened maintenance time

  • Other machine elements

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Reverse engineering of parts without drawings for machine tools.

We reproduce parts without drawings using the latest technology, ensuring that machine operation does not stop!

In the update of machine tools, procuring replacement parts without drawings is a significant challenge. The inability to obtain parts can halt machine operation and potentially decrease production efficiency. This is particularly true for older machine tools, where obtaining parts often becomes difficult, necessitating prompt responses. Our reverse engineering technology addresses these challenges by creating CAD data using the latest 3D scanners and measuring equipment, even for parts without drawings, and reproducing them with high-precision machining. 【Usage Scenarios】 * Repair of machine tools * Replacement of parts * Maintenance of older machines 【Benefits of Implementation】 * Reduction of line stop time * Decrease in parts procurement costs * Improvement in machine operating rates

  • Other machine elements

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Reproduction of parts through reverse engineering for medical devices.

We faithfully reproduce medical device parts without blueprints using the latest technology.

In the medical device industry, the reproduction of precise parts is essential to ensure the safety and reliability of products. Particularly in the case of special-shaped parts made with advanced technology or the replacement of parts that have been damaged after long-term use, accurate reproduction is required. When there are no drawings available, sourcing parts can become difficult, potentially hindering repairs and maintenance. Our reverse engineering technology addresses these challenges by analyzing existing parts using 3D scanners and various measuring instruments to create CAD data. 【Use Cases】 - Sourcing repair parts for medical devices - Reproducing discontinued parts - Duplicating special-shaped parts 【Benefits of Implementation】 - Reducing the risk of line stoppages - Lowering parts procurement costs - Extending product lifespan

  • Other machine elements

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Aerospace Repair Parts through Reverse Engineering

We will revive repair parts without drawings as substitutes using the latest technology!

In the aerospace industry, safety is the top priority, and the reliability of parts is extremely important. Sourcing alternative parts becomes essential when existing suppliers go out of business or when there are disruptions in the supply of parts. The ability to quickly procure alternative parts, even in the absence of drawings, is crucial to preventing aircraft groundings and maintaining safe operations. Our reverse engineering technology addresses these challenges and meets the needs of the aerospace industry. 【Use Cases】 - Sourcing alternatives for repair parts without drawings - Responding to supply discontinuation of existing parts - Accelerating parts supply for aircraft maintenance 【Benefits of Implementation】 - Reduced risk of aircraft groundings - Lower procurement costs for parts - Stabilization of parts supply

  • Other machine elements

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Reverse engineering of parts without drawings for automobiles.

Lost parts from blueprints restored with the latest technology! Avoiding line stoppages.

In the automotive industry, the procurement of spare parts is extremely important for maintaining vehicle uptime. In particular, sourcing parts for older vehicles and parts for which drawings have been lost presents significant challenges. If parts cannot be procured, repairs and maintenance may be delayed, potentially leading to decreased customer satisfaction and lost business opportunities. Our reverse engineering technology allows us to recreate parts without drawings by analyzing them with 3D scanners and various measuring instruments to create CAD data. This enables automotive manufacturers and repair shops to procure the necessary parts when needed, ensuring vehicle operation is maintained. 【Use Cases】 - Restoration of parts for classic cars - Reproduction of parts with lost drawings - Creation of alternative parts 【Benefits of Implementation】 - Reduced risk of line stoppages - Lower procurement costs for parts - Improved customer satisfaction

  • Other machine elements

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Micro-shape processing by die-sinking electrical discharge machining for semiconductors.

We will solve the challenges of microfabrication in semiconductor manufacturing.

In the semiconductor industry, miniaturization and high performance of products make fine processing of components essential. In particular, there is a demand for processing complex three-dimensional shapes, angled grooves, and grooves extending to intermediate sections, which are difficult to handle with wire-cut electrical discharge machining. The precision of these processes significantly affects product performance, making high technical capability crucial. Our partner's die-sinking electrical discharge machining technology addresses these challenges and provides high-quality components. 【Application Scenarios】 - Mold components in semiconductor manufacturing - Fine processing of electronic components - Manufacturing of precision machinery parts 【Benefits of Implementation】 - Achievement of high-precision fine shapes - Supply of components in a short delivery time - Improvement in product quality

  • Other processing machines

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Microprocessing of decorative parts using die-sinking electrical discharge machining for watches.

Oblique grooves and complex shapes. Achieving fine processing of watch decorative parts with die-sinking electrical discharge machining!

In the watch industry, the beauty and intricacy of decorative components greatly influence the value of the products. Particularly for highly designed decorative parts, fine shapes and complex processing are required. Delicate shapes such as angled grooves that are difficult to achieve with wire-cut electrical discharge machining, as well as grooves extending to the mid-section of components, are crucial elements that affect product quality. Our partners address these challenges using die-sinking electrical discharge machining technology. 【Application Scenes】 - Watch dials - Bezels - Cases - Buckles 【Benefits of Implementation】 - Realization of highly designed decorative components - Provision of high-quality products - Differentiation from competitors

  • Other processing machines

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Micro-shape processing by die-sinking electrical discharge machining for optical lens molds.

Diagonal grooves in lens molds and fine shape processing solved by electrical discharge machining!

In the optical lens mold industry, precise shape processing of molds that influence lens performance is required. In particular, angled grooves and complex three-dimensional shapes greatly affect the quality of the mold and the accuracy of the lens. Fine shapes that are difficult to achieve with wire-cut electrical discharge machining can be realized with high precision using die-sinking electrical discharge machining. The technology of our partners enhances the design freedom of molds and supports the manufacturing of high-quality lenses. 【Application Scenarios】 - Processing of angled grooves in lens molds - Groove processing up to the intermediate part of lens molds - Processing of complex three-dimensional shapes 【Benefits of Implementation】 - High precision in mold processing - Improvement in lens performance - Mold production with short lead times

  • Other processing machines

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Micro-shape processing using die-sinking electrical discharge machining for automotive engines

For precision machining of engine parts. Achieving complex shapes with die-sinking electrical discharge machining.

In the field of automotive engines, high precision and durability are required. In particular, components with complex shapes inside the engine are crucial elements that affect performance. The processing of fine shapes, such as diagonal grooves and interrupted grooves, which are difficult to achieve with wire-cut electrical discharge machining, poses challenges for improving engine performance. Our partner's die-sinking electrical discharge machining technology addresses these challenges and enables the manufacturing of high-precision engine components. [Application Scenarios] - Machining of diagonal grooves in engine components - Machining of complex three-dimensional shapes - Machining of components requiring high precision [Effects of Implementation] - Improvement of engine performance - Enhanced durability of components - Provision of high-quality products

  • Other processing machines

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Microprocessing of connectors using die-sinking electrical discharge machining for electronic devices.

For angled grooves and complex-shaped connector machining. Solve challenges with die-sinking electrical discharge machining!

In the electronics industry, connectors are increasingly required to have more complex and intricate shapes due to the miniaturization and high performance of products. In particular, shapes that are difficult to handle with wire-cut electrical discharge machining, such as diagonal grooves and intermediate stop grooves, present high machining difficulty and can impact delivery times and costs. Our partner's die-sinking electrical discharge machining technology addresses these challenges. 【Application Scenarios】 - Machining of diagonal grooves inside connectors - Machining of complex three-dimensional shapes - Machining of fine grooves 【Benefits of Implementation】 - Achievement of high-precision shape machining - Supply of parts in a short delivery time - Potential for cost reduction

  • Other processing machines

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Manufacturing of parts through die-sinking electrical discharge machining for machine tools.

For those struggling with diagonal grooves and complex-shaped parts processing. Solved with die-sinking electrical discharge machining!

In the machine tool industry, parts manufacturing requires high precision and the ability to handle complex shapes. In particular, machining difficult shapes such as angled grooves and grooves extending to intermediate sections using wire-cut electrical discharge machining significantly impacts production efficiency and quality. In response to these challenges, our partner's die-sinking electrical discharge machining technology achieves high-precision fine shapes in a short delivery time. By using dedicated electrodes, complex shapes can be processed in a single operation, and strict quality control with three-dimensional measuring machines addresses the challenges in your parts manufacturing. 【Application Scenarios】 - Precision parts manufacturing for machine tools - Machining of complex-shaped parts - Grooving for angled grooves and intermediate sections 【Benefits of Implementation】 - Stable supply of high-precision parts - Reduction in processing time - Improvement in yield due to enhanced quality

  • Other processing machines

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Fuel injection components using die-sinking electrical discharge machining for the energy industry.

The precision machining of fuel injection components is done using electrical discharge machining.

In the energy industry, particularly in fuel injection systems, the precision of components significantly affects performance. Fine parts such as fuel injection nozzles require high accuracy and durability, as even slight errors can lead to performance degradation or failure. Our partner's electrical discharge machining technology enables the creation of complex three-dimensional shapes and fine grooves, contributing to the performance enhancement of fuel injection components. 【Application Scenarios】 - Fuel injection nozzles - Injector components - Fuel pump components 【Benefits of Implementation】 - Performance improvement through high-precision component processing - Increased durability - Timely supply of components

  • Other processing machines

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Microfabrication of joint parts using die-sinking electrical discharge machining for robots.

Diagonal grooves for robot joint parts, for fine shape processing. Solving challenges with die-sinking electrical discharge machining!

In the robotics industry, there is a demand for miniaturization and high precision of joint components. Particularly in joint components that affect the robot's range of motion and durability, complex shapes and fine machining accuracy are crucial. Machining of diagonal grooves and intermediate grooves, which are difficult with wire-cut electrical discharge machining, can potentially degrade the robot's performance. Our partner's die-sinking electrical discharge machining technology addresses these challenges. 【Application Scenarios】 - Machining of diagonal grooves in robot joint components - Machining of grooves up to the intermediate section of robot joint components - Fine shape machining of small robot parts 【Benefits of Implementation】 - Realization of high-precision joint components - Improvement of robot performance - Supply of parts within a short delivery time

  • Other processing machines

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Character modeling using die-sinking electrical discharge machining for the gaming industry.

Achieve complex three-dimensional shapes with die-sinking electrical discharge machining! Solve your character modeling challenges.

In the game industry, character design requires attention to detail in the design. In particular, complex shapes and fine details are crucial elements that influence the character's appeal and quality. However, accurately reproducing these shapes can be challenging with traditional processing methods. Die-sinking electrical discharge machining can process difficult shapes, such as angled grooves and grooves extending to intermediate sections, with high precision, which are difficult to achieve with wire-cut electrical discharge machining. This technology maximizes the design potential of character modeling and delivers high-quality products. 【Application Scenes】 - Prototype production of game characters - Production of parts for figures and models - Production of molds with complex shapes 【Benefits of Implementation】 - Improved design quality through high-precision shape reproduction - Timely product delivery - Increased customer satisfaction through high-quality products

  • Other processing machines

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