ARMONICOS CO., LTD. Product Lineup

This document summarizes case studies of the dedicated reverse engineering tool "spScan," which allows for the easy creation of NURBS surfaces (CAD surface composition) that are manageable in CAD/CAM/CAE from point cloud data. It includes detailed examples of initiatives in 3D data support services, 3D technology contract services, and the production of press panels for supplies. This is a reference book worth reading, so please take a look. [Featured Case Studies (partial)] ■ Seiro Japan Co., Ltd. ■ Word Giken Co., Ltd. ■ Apex Co., Ltd. ■ Okayama Industry Co., Ltd. ■ Matsuda Model Co., Ltd. *For more details, please download the PDF or feel free to contact us.

• Modeler

We spoke with the Business Planning Office and the Technical Department of Mighty Mizutani Co., Ltd. about the usage of "spGate." The introduction of "spGate" was prompted by the end of product support for CaelumIII, which had been receiving CATIA data, at the end of 2019. We searched online for a new method to receive CATIA data and found "spGate." Due to frequent design changes from our clients, we use the shape comparison function almost daily. Previously, we visually checked two models by overlaying them in CAD, but this function has eliminated any oversights. [Case Summary] - Reason for Introduction: Searched for a method to receive CATIA data due to the end of product support for CaelumIII. - Deciding Factor: The fact that cfio and gmd files are all included as standard in addition to CATIA data. - Utilization: Using the shape comparison function to check client design changes almost daily. - Effect: A significant reduction in requests for corrections to other departments, leading to substantial labor savings. *For more details, please download the PDF or feel free to contact us.

• 3D CAD

We spoke with Daikyo Seiki Co., Ltd. about the utilization of "spGate-Auto-Batch" (data conversion server system). In-house CAD data conversion was using multiple systems by department, leading to an increase in conversion work hours, longer waiting times, and various issues such as surface problems. Since the introduction of "spGate-Auto-Batch," conversion requests can be made at any time, eliminating unnecessary waiting times and allowing for more focus on pure design, inspection, and model modification tasks. 【Case Overview】 ■ Challenge: The coexistence of multiple conversion systems led to increased conversion work hours and longer waiting times. ■ Introduced Product: spGate-Auto-Batch (data conversion server system) ■ Effect: Eliminated unnecessary waiting times, enabling focus on pure design, inspection, and model modification tasks. ■ Effect: Contributed to the optimization of data conversion in the company's ongoing DX initiatives. *For more details, please download the PDF or feel free to contact us.

• 3D CAD

We spoke with Okayaya Sangyo Co., Ltd. about the utilization of our product "spGauge." "spGauge" is a non-contact 3D scanner inspection tool that compares point cloud data measured with CAD data, and it is used in the inspection of press molds and press panels. It is equipped with an alignment function that reflects the demands of users in the press industry, which was the reason for its introduction, as it allows for alignment that meets specific purposes. 【Utilization Status】 ■ Used for aligning point clouds of press panel measurements ■ Used to evaluate the shape consistency between press forming simulation (CAE) analysis results and panel measurement point clouds ■ Used for evaluating the thickness of press panels ■ Utilizes AI position inspection functions for spot welding position inspection *For more details, please download the PDF or feel free to contact us.

• 3D CAD

We spoke with Takagi Corporation about how our inspection software "spGauge" is utilized in their inspection operations during product development. To improve the efficiency of inspection operations, "spGauge" was introduced in 2013 along with an arm-type non-contact laser scanner. Since then, additional licenses have been added to strengthen inspection operations, and it has been continuously used for many years. The alignment of product CAD data and measurement point cloud data is crucial, and the presence of a specified alignment function led to the decision to implement "spGauge." 【Case Summary】 ■ Implementation Period: Introduced in 2013 along with the arm-type non-contact laser scanner ■ Reason for Implementation: The presence of a specified alignment function ■ Utilization Content: Product inspection using detailed alignment functions ■ Example of Use: Inspection of resin parts for watering products *For more details, please download the PDF or feel free to contact us.

• 3D CAD

We spoke with the Mold Division of Higashi Ko Industrial Co., Ltd. about the utilization of "spScan." Initially, we planned to introduce only a three-dimensional measuring machine for precision measurement of the press die panels, but upon the recommendation of Tokyo Boeki Techno System, the supplier of the measuring machine, we decided to implement "spScan." By introducing "spScan," it has become possible to create CAD data from molds after manual adjustments, making it easier to recreate damaged parts. [Case Overview] ■ Reason for Selection: Ability to model 3D shapes without reproducibility issues; compatibility with the CAD/CAM software "Cimatron" was not a problem. ■ Utilization Status: Utilizing the reverse function for repairing damaged molds and recreating parts. ■ Effect: Reduced risk of re-damage due to excessive repairs, maintaining a stable mass production system. *For more details, please download the PDF or feel free to contact us.

• 3D CAD

We spoke with Automize Lab Inc. about how to utilize "spScan" for the installation of equipment on existing manual sluice gate facilities. When installing equipment on-site, it is essential to accurately understand the site conditions. Previously, dimensions were measured manually, but this lacked accuracy and resulted in many reworks. After comparing several reverse software options, we decided to adopt "spScan." The deciding factor was its ability to create freeform surfaces, allowing for the creation of shapes that closely resemble the actual object. 【Case Overview】 ■ Issue: Lack of accuracy in dimension measurement due to manual measurements, resulting in many reworks. ■ Reason for Selection: The ability to create freeform surfaces that closely resemble the actual object. *For more details, please download the PDF or feel free to contact us.

• 3D CAD

This is a case study from Nikken Lease Co., Ltd., which has been working on BIM and point cloud utilization for over 10 years as a professional in temporary scaffolding and support construction planning. The key factor for adopting "ClassNK-PEERLESS" was its ease of modeling for any subject. In renovation work on existing buildings, there are often very few design drawings from when they were originally constructed. By converting the current state into point cloud data and using it as a basis for temporary planning, we are able to prevent oversights. [Case Overview] ■ Key factor for adoption: Ease of modeling for any subject ■ Results: A section that took 4 days to model at that time can now be completed in about 2 days ■ Request: To respond to the increasing demand for point cloud data utilization, we plan to establish a specialized point cloud team *For more details, please download the PDF or feel free to contact us.

• 3D CAD

We spoke with Cosmo Engineering Co., Ltd. about their utilization of "ClassNK-PEERLESS." The company was using a different point cloud processing software, but they decided to implement "ClassNK-PEERLESS" because it can reproduce point cloud data into highly accurate models, which became necessary as the number of modeling projects increased. They measure point cloud data using a 3D laser scanner, perform processing such as synthesis and weight reduction, and then incorporate it into "ClassNK-PEERLESS" for modeling and interference checks. [Case Overview] ■ Reason for Implementation: The ability to reproduce point cloud data into highly accurate models ■ Business Activities: Interference checks for existing modifications, changes to piping routes, and consideration of new equipment to be installed within buildings ■ Implementation Effects - Increased utilization of point clouds - Cost reduction in operations - Ability to indicate that a reproduction of approximately LOD300 is possible at the proposal stage *For more details, please download the PDF or feel free to contact us.

• 3D CAD

"ClassNK-PEERLESS" is software that quickly and easily models equipment, piping, and steel structures within a factory from point cloud data measured by a 3D laser scanner. Even for shapes that are difficult to trace from point clouds in CAD, it is equipped with modeling features that reach those hard-to-reach areas, allowing for easy modeling. This enables a dramatic improvement in spatial visibility through detailed shape modeling. [Usage Scenarios] 3D data creation of the current state for updating aging factory equipment Interference checks with existing columns and beams during the establishment of large-scale lines *For more details, please download the PDF or feel free to contact us.

• Modeler

"Although we have captured point clouds with a 3D scanner, we are struggling with the analysis and quantification beyond that." … Do you have such challenges? At Armonicos, we are making efforts to extract and approximate shapes with specific meanings from point cloud data using the "mathematical treatment of geometric shapes" technology that we have cultivated over many years in CAD/CAM development. For example, we are advancing research and validation of analysis algorithms that automatically derive centerlines from vast tunnel point clouds or fit clothoid curves to road curves. We flexibly support individual needs such as "Can we perform this calculation?" or "I want to automatically extract cross-sections from this data" through technical feedback and prototype development. 【Usage Scenarios】 - Automatic extraction tests of "centerlines" and "cross-sections" from tunnel point clouds - Validation of linear approximations such as clothoid curves for road point clouds - Consideration of automation and efficiency improvements for 3D data processing currently done manually 【Implementation Effects】 - Preventing "just capturing" point cloud data and obtaining numerical values useful for design and maintenance management - Establishing an analysis method without human variability through a mathematical approach - Early determination of the technical feasibility of new 3D data utilization ideas through PoC and other means.

• Other analyses

While 3D design is becoming more widespread, the demand for "2D drawings" for purposes such as inspection, manufacturing sites, and contracts remains high. The enormous amount of labor required for dimensioning is a burden for designers. Our 3D shape processing technology will address the inadequacies of general-purpose CAD's automatic dimensioning functions, such as "in-house unique dimension arrangement rules" and "selection of necessary points." We will develop a system that automates everything from basic dimensions like outer dimensions, shapes, and hole spacing to the output of complex processing information (types of holes, depths, etc.) referenced from feature information. We can also provide this in the form of add-ins tailored to your CAD software, such as Autodesk Inventor or AutoCAD. 【Usage Scenarios】 - Automation of routine dimensioning tasks when expanding from 3D models to 2D drawings - Bulk creation of inspection dimensions after reading DXF data - Automatic execution of dimension arrangement and alignment based on unique drawing standards (JIS, in-house standards, etc.) 【Implementation Benefits】 - Automating simple dimensioning tasks creates an environment where designers can focus their time on essential design work - Prevents omissions and transcription errors in dimensioning, improving the consistency and reliability of drawings - Logic-based encapsulation of the drawing know-how of experienced designers enables anyone to create high-quality drawings.

• Other CAD related software
• Other CAD

In the furniture design industry, the compatibility of design data is crucial. When exchanging data between different CAD systems, data loss or conversion errors can lead to redesigns or manufacturing delays. The CAD data conversion software 'spGate' supports a wide range of file formats, enabling smooth data conversion. This streamlines the process from design to manufacturing, allowing for the rapid realization of high-quality furniture designs. [Usage Scenarios] - Data collaboration between design offices and manufacturing plants - Ensuring data compatibility between different CAD software - Data sharing during design reviews [Benefits of Implementation] - Reduction in time and costs associated with data conversion - Improvement in the accuracy of design data - Increased operational efficiency through smooth communication

• Other CAD related software

In the mold industry, the accuracy of design data significantly affects product quality. Particularly for molds that require complex shapes or high precision, errors and inconsistencies during data conversion can adversely impact the entire design and manufacturing process. Issues with CAD data compatibility can lead to delays in design changes and increased costs. The CAD data conversion software 'spGate' supports a wide range of file formats, enabling smooth collaboration from design to manufacturing. [Usage Scenarios] - Conversion of mold design data - Data collaboration between different CAD systems - Data modifications due to design changes [Benefits of Implementation] - Reduction of data conversion errors - Streamlining of design and manufacturing processes - Improvement in product quality

• Other CAD related software

In the home appliance industry, the speed and quality of product development are key to competitiveness. Issues with design data compatibility can delay the development process and lead to increased costs. This is particularly evident in environments where diverse CAD systems coexist, making data conversion challenges prominent. The CAD data conversion software 'spGate' facilitates smooth data conversion between different CAD systems, streamlining the process from design to manufacturing. 【Usage Scenarios】 - Ensuring compatibility of design data - Smooth data integration into the manufacturing process - Data exchange with multiple suppliers 【Benefits of Implementation】 - Reduction in design time - Increased efficiency in the manufacturing process - Cost savings

• Other CAD related software

In the machinery industry, compatibility between design data and manufacturing data is essential for efficient development and production. Data conversion between different CAD systems and file formats can lead to delays in communicating design changes and errors, potentially resulting in increased costs. The CAD data conversion software 'spGate' addresses these challenges by supporting a wide range of file formats and enabling smooth data integration. 【Use Cases】 - Data conversion between different CAD systems - Data supply to automated manufacturing lines - Rapid data updates during design changes 【Benefits of Implementation】 - Reduction in time required for data conversion - Shortened lead time from design to manufacturing - Decreased errors due to data compatibility

• Other CAD related software

In the automotive industry, compatibility between design data and manufacturing data is essential for efficient development and production. Data conversion between different CAD systems and file formats can lead to delays in communicating design changes and errors, potentially resulting in increased costs. The CAD data conversion software 'spGate' addresses these challenges by supporting a wide range of file formats and enabling smooth data collaboration. 【Use Cases】 - Data exchange between different CAD systems - Data collaboration with suppliers - Data sharing between design and manufacturing departments 【Benefits of Implementation】 - Reduction in time and costs associated with data conversion - Accurate transmission of design data - Shortening of the product development cycle

• Other CAD related software

In the furniture industry, accuracy and efficiency in design drawings are essential. Furniture design, which combines complex shapes and diverse parts, often requires significant time for dimension notation and is prone to manual errors. "Raksun" is software that analyzes the shape information of 2D drawings and assists in dimension placement according to the designer's intent. By simply selecting the target rectangle, it automatically generates dimensions based on rules. It achieves a "visually appealing arrangement" that was difficult with the automatic functions of general-purpose CAD, dramatically reducing manual labor. 【Usage Scenarios】 - Dimension notation for part drawings - Efficient dimension addition to 2D drawings - Systematizing the know-how of experienced designers to support younger designers in drafting 【Benefits of Implementation】 - Labor reduction: Significantly reduces the effort required for manual dimension input. - Quality stabilization: Reduces human errors and minimizes variations among designers. - Smoother collaboration: Prevents discrepancies in interpretation during later processes through common rules for drafting. In addition to standalone use, "Raksun" can be flexibly customized to fit the specific design environment of customers. By incorporating unique dimension creation rules into the system, a more practical environment can be established. Please feel free to consult us.

• 2D CAD machine

In the field of mold design, 2D drawings are crucial documents that serve as the foundation for manufacturing instructions. However, the process of accurately and clearly annotating dimensions for complex shapes poses a significant burden on designers. Particularly, arranging dimensions to correctly convey design intent requires skilled experience, and manual annotation not only takes time but also carries the risk of human errors such as oversights and transcription mistakes. "Raksun" addresses the challenges of "man-hours" and "personalization" in the creation of these drawings. 【Usage Scenarios】 - Annotating dimensions on part drawings with complex shapes or numerous holes - Efficiently adding dimensions to 2D drawings - Systematizing the know-how of experienced designers to support younger designers in drafting 【Benefits of Implementation】 - Significantly reduces the effort required for dimension input. - Minimizes human errors and controls variations among different designers. - Prevents discrepancies in interpretation in later processes through standardized drawing rules. In addition to standalone use, "Raksun" can be flexibly customized to fit the specific design environment of our clients. By incorporating the unique dimension creation rules established by the company into the system, a more practical working environment can be built. Please feel free to consult with us.

• 2D CAD machine

In the machinery industry, accurate verification of the range of motion is required during the product design stage. Dimensioning in 2D drawings is essential for confirming the arrangement of parts and checking for interference, but manual dimension placement is time-consuming and prone to errors. Raksun addresses this challenge by analyzing the shape information of 2D drawings and supporting dimension placement that aligns with the designer's intent. 【Usage Scenarios】 - Dimensioning for part drawings with complex shapes and numerous holes - Efficient dimension addition to 2D drawings - Systematizing the know-how of experienced designers to support younger designers in drafting 【Benefits of Implementation】 - Labor reduction: Significantly reduces the effort required for manual dimension input. - Quality stabilization: Reduces human error and minimizes variation among different designers. - Smooth collaboration: Prevents discrepancies in interpretation in later processes through common rules for drafting. "Raksun" offers flexible customization tailored to the specific design environment of each customer. By incorporating unique dimension creation rules established by the company into the system, a more practical environment can be built. Please feel free to consult us.

• 2D CAD machine

In the manufacturing industry, 2D drawings remain an important source of information for parts management. Accurate dimension information is essential as part of the bill of materials and manufacturing instructions, and the way dimensions are recorded is a crucial factor that affects the quality of the drawings. Raksun is software that analyzes the shape information of 2D drawings and assists in the arrangement of dimensions in line with the designer's intent. By setting rules in advance, such as reference planes and dimension directions, and simply selecting the target with a rectangular selection, dimensions based on those rules are automatically generated. It achieves a "visually appealing arrangement" that was difficult to accomplish with the automatic functions of general-purpose CAD, reducing the burden of manual work. [Usage Scenarios] - Dimensioning parts drawings with complex shapes or numerous holes - Efficiently adding dimensions to 2D drawings - Systematizing the know-how of experienced designers to support younger designers in drafting [Effects of Implementation] - Significantly reduces the effort required for dimension input. - Reduces human error and minimizes variations among different designers. - Prevents discrepancies in interpretation in later processes through drawing based on common rules. "Raksun" allows for flexible customization tailored to the specific design environment of each customer. By incorporating unique dimension creation rules established by the company into the system, a more practical environment can be built. Please feel free to consult with us.

• 2D CAD machine

In the construction industry, accurate dimensioning in drawing creation is essential. However, manually placing dimensions can be time-consuming and prone to errors. This burden increases significantly, especially for drawings with complex shapes or those requiring numerous dimensions. Raksun, as an AutoCAD add-in application, assists in dimension placement according to the designer's intent. By simply selecting a shape and pressing a button, it automatically places necessary dimensions such as outline dimensions and hole spacing. This leads to improved efficiency and quality in drawing creation. 【Usage Scenarios】 - Dimensioning architectural drawings - Adding dimensions to renovation drawings - Modifying dimensions during design changes 【Benefits of Implementation】 - Reduced man-hours: Significantly decreases the effort required for manual dimension input - Stable quality: Reduces human errors and minimizes variations among different designers - Smoother collaboration: Prevents discrepancies in interpretation during subsequent processes by using common drawing rules "Raksun" can be utilized independently, and it also allows for flexible customization to fit the unique design environment of each customer. By incorporating the specific dimension creation rules established by each company into the system, a more practical automated environment can be built. Please feel free to consult with us.

• 2D CAD machine

In the mold industry, there is a constant demand for improving the quality of pressed molded products and enhancing yield rates. Particularly in the design and manufacturing of molds, managing the thickness of the material after molding is crucial, as even slight changes in thickness can significantly affect product accuracy. Manual thickness measurement is time-consuming and labor-intensive, and it also carries the risk of measurement omissions. T-Promotion visualizes the rate of thickness increase and decrease from non-contact measurement data, addressing these challenges. 【Application Scenarios】 - Evaluating moldability during the mold design phase - Maintaining quality through thickness management during mass production - Identifying locations of necking and cracking 【Benefits of Implementation】 - Reduction in labor hours for thickness measurement - Prevention of quality issues due to measurement omissions - Improved yield rates through early detection of molding defects

• Other CAD related software

In the automotive industry, weight reduction is essential for improving fuel efficiency and performance. Thickness management of press-formed parts is a crucial factor in lightweight design. Inadequate or excessive thickness can affect the strength and durability of parts, potentially hindering the achievement of design goals. T-Promotion visualizes the reduction of thickness in press-formed products using 3D data, enabling a reduction in the man-hours required for thickness measurement and ensuring quality management without measurement omissions. 【Usage Scenarios】 - Lightweight design of press-formed parts - Quality improvement through thickness management - Confirmation of neck and crack occurrence - Identification of processes leading to thickness reduction - Evaluation of formability 【Benefits of Implementation】 - Support for identifying issues during the design phase through thickness evaluation with 3D data - Increased efficiency in thickness measurement and improved quality management - Enhanced fuel efficiency through optimization of lightweight design - Early detection and countermeasures for forming defects - Cost reduction and increased productivity

• Other CAD related software

In the mold industry, the accuracy of molding simulation greatly influences product quality and manufacturing efficiency. It is important to accurately predict the actual molding process and identify potential issues during the mold design phase. AE-Deform achieves high-precision simulations by reflecting realistic mold shapes obtained from non-contact measurement data into the analysis mesh. This contributes to a reduction in the number of prototypes, an improvement in product quality, and a shortening of development time. 【Application Scenarios】 - Molding simulation based on mold shape - Press panel molding analysis - Application to digital twin technology 【Effects of Implementation】 - Optimization of modification plans and reduction of man-hours - Realistic collision and safety performance analysis - Reduction of trial-and-error man-hours in testing and increased development efficiency

• Other CAD related software

In the automotive industry, collision analysis requires simulations that accurately reflect the actual vehicle shape. There can be discrepancies between the CAD data from the design phase and the actual vehicle shape, which may affect the accuracy of the analysis results. AE-Deform enables analysis under more realistic conditions by deforming the mesh data for analysis to match the actual vehicle shape obtained from non-contact measurement data. This enhances the accuracy of simulations prior to crash tests, contributing to reduced development time and cost savings. 【Usage Scenarios】 - Collision analysis reflecting the actual vehicle shape - Shape verification after design changes - Pre-evaluation of collision safety performance 【Benefits of Implementation】 - Improved analysis accuracy - Reduction in the number of tests - Shortened development period - Cost savings

• Other CAD related software

In the home appliance industry, as products become smaller and multifunctional, the quality of the casing and internal components is directly linked to product reliability. Even slight damage or wear to molds can significantly lead to molding defects and decreased production efficiency. Production stoppages due to mold issues can have serious consequences, such as supply delays and opportunity losses, in the fast-paced home appliance market. spScan non-contact measures the current shape of damaged molds and compares it with design CAD data to quickly identify wear and discrepancies. This enables high-precision repairs to be achieved in a short period, contributing to the stabilization of product quality. Furthermore, the use of spScan is not limited to repairs; it is also effective in creating analytical data that reflects the actual shape of the product. There are subtle differences between design data and the actual product due to molding shrinkage, but by performing reverse modeling based on the actual item, more realistic simulations can be conducted for strength analysis and fluid analysis for heat dissipation. 【Usage Scenarios】 - Manufacturing of parts - Molding of aesthetically pleasing exterior panels (such as air conditioners and beauty appliances) 【Benefits of Implementation】 - Reduction of mold maintenance time and realization of preventive maintenance - Improved accuracy of design and prototyping cycles through analysis based on actual items

• Other CAD related software

In the renovation of manufacturing equipment, an accurate 3D model of existing equipment is essential for efficiency. However, accurately understanding the current equipment poses a significant challenge that requires time and costs. ClassNK-PEERLESS, which can create 3D models from point cloud data obtained by 3D laser scanners in a short time, addresses this challenge. 【Use Cases】 - Optimization of maintenance planning through 3D modeling of existing equipment - Simulation during renovation and layout changes - Diagnosis of equipment aging 【Benefits of Implementation】 - More accurate understanding of the current situation using 3D models - Increased efficiency in maintenance work - Reduction of time and costs in renovation and layout changes

• Modeler

An accurate 3D model of the plant equipment within the factory is essential for ensuring safety and efficiency during equipment replacement operations. 3D models created from point cloud data streamline these tasks and reduce the risk of errors. ClassNK-PEERLESS rapidly and accurately creates 3D models of plant equipment to assist in verification tasks. 【Usage Scenarios】 - Understanding the current state of plant equipment - Verification of manufacturing processes - Modification and maintenance of equipment 【Benefits of Implementation】 - Increased efficiency in verification tasks - Reduced risk of errors - Improved safety through accurate understanding of the current state

• Modeler

In the maintenance work of chemical plants, accurate understanding of the current state of equipment and prompt responses are required. In particular, the complex arrangement of pipes and valves poses significant challenges during maintenance, potentially leading to delays and errors in work. ClassNK-PEERLESS enables the rapid creation of high-precision 3D models from point cloud data, allowing for an accurate grasp of the current situation. This contributes to the planning of modifications and maintenance work, significantly improving work efficiency. 【Usage Scenarios】 - Maintenance of pipes and valves in chemical plants - Planning for equipment modifications - 3D modeling of aging equipment 【Benefits of Implementation】 - Reduction in maintenance work time - Decrease in work errors - Improved safety through accurate understanding of the current state

• Modeler

In the water treatment industry, efficient operation and maintenance of facilities are required. In particular, accurate 3D models are essential for updating aging equipment and optimizing existing facilities. Understanding the shapes of pipes and valves accurately and planning renovations lead to cost reduction and improved safety. ClassNK-PEERLESS quickly creates these models from point cloud data, supporting the efficiency of water treatment facilities. 【Usage Scenarios】 - Creation of 3D models of existing equipment - Consideration of pipe route optimization - Consideration of the arrangement of valves and equipment 【Benefits of Implementation】 - Improved accuracy of renovation plans - Cost reduction - Increased efficiency of maintenance work

• Modeler

In the field of plant design, accurate 3D models are essential for modifying existing equipment and considering the layout of new equipment. However, accurately modeling complex piping and equipment shapes requires a significant amount of time and expertise. When creating 3D models from point cloud data, low modeling accuracy can lead to design revisions and potential delays in the project timeline. ClassNK-PEERLESS addresses these challenges in plant design by quickly generating high-precision 3D models from point cloud data. 【Use Cases】 - Creation of 3D models for existing equipment - Route planning for new piping - Creation of 3D models for equipment - Creation of 3D models for structures 【Benefits of Implementation】 - Reduced design time - Cost savings - Improved design accuracy

• Modeler

In the energy industry, ensuring the efficient operation and safety of large-scale facilities such as plants and power stations is crucial. To accurately understand the current state of the equipment and plan modifications and maintenance work, visualization through 3D models is essential. However, accurately modeling the complex shapes of piping and valves presents challenges that require specialized knowledge and time. ClassNK-PEERLESS addresses these challenges by utilizing point cloud data to generate high-precision 3D models quickly, even without specialized knowledge. 【Application Scenarios】 - Understanding the current state of the plant - Considering routes for new piping - Reviewing equipment layout 【Benefits of Implementation】 - Accurate understanding of the current state through visualization with 3D models - Increased efficiency in modification and maintenance work - Accelerated review of equipment layout

• Modeler

In the shipbuilding industry, interference checks during the design phase are crucial. Misplacement of piping and equipment can lead to delays in the manufacturing process and increased costs. ClassNK-PEERLESS creates high-precision 3D models from point cloud data in a short time, making interference checks easier. This promotes the discovery of issues during the design phase and supports efficient shipbuilding operations. 【Use Cases】 - Consideration of piping, valves, and equipment layout - Interference checks during modifications and maintenance - Layout planning 【Benefits of Implementation】 - Reduction of design errors - Improvement of work efficiency - Cost reduction

• Modeler

This is a dedicated tool for creating high-quality NURBS surfaces from 3D point cloud and polygon data obtained by non-contact scanners, making it easy to utilize in design and analysis. It excels in modeling complex freeform surfaces, such as automotive bodies and interior components, achieving smooth surface compositions with fewer control points in a short amount of time. 【Use Cases】 - CAD conversion of design clay models In the early stages of development, where shape changes are frequent, it quickly creates high-precision surface data from actual clay models, streamlining design considerations and component layout evaluations. - Feedback of hand-finished mold shapes to design The "partial reverse" function allows for the extraction of only the areas adjusted or modified by craftsmen on-site, enabling minimal effort to reflect these changes in existing CAD data. - Restoration of molds for spare parts and competitive analysis Scanning actual parts from discontinued vehicles or products from other companies and converting them to CAD data for use in remaking spare parts or benchmark analysis. 【Benefits of Implementation】 By allowing modeling while checking for discrepancies with design data, it reduces rework. The created data can be output in common formats such as IGES and STEP, making it usable in subsequent CAD/CAM/CAE systems.

• Other CAD related software

In the shipbuilding industry, accurate interference checks during the design phase are essential to ensure the quality and safety of the construction. Particularly in the arrangement of piping and equipment, the use of point cloud data becomes crucial. While point cloud data allows for a detailed understanding of shapes, it also presents challenges due to its large data size, making it difficult to utilize in CAD systems. ClassNK-PEERLESS creates 3D models from measurement point clouds obtained by 3D laser scanners with the necessary accuracy in a short time. By generating 3D models from point cloud data and facilitating interference checks, it contributes to the efficiency of design and improvement of quality. 【Usage Scenarios】 - 3D modeling of piping in renovation design - Consideration of new piping routes within the point cloud - 3D modeling of equipment during maintenance 【Benefits of Implementation】 - Early detection of interference risks during the design phase - Reduction of time and costs associated with design changes - Improvement of the quality and safety of the construction

• others
• Modeler

In the sports equipment industry, product quality and performance are crucial, and damage to molds directly affects production efficiency and product quality. Especially for products made from high-performance materials or with complex shapes, the accurate shape of the mold is essential. Production stoppages due to mold damage can lead to delays in supply to the market and a decline in brand image. spScan enables non-contact measurement of the current shape of damaged molds and allows for the identification and correction of discrepancies through comparison with CAD data. This facilitates rapid repair of molds and contributes to improved product performance. 【Usage Scenarios】 - Manufacturing of golf club heads, skis, snowboards, etc. - Manufacturing of sports shoe soles, protectors, etc. - When wanting to prevent production line stoppages due to mold damage 【Benefits of Implementation】 - Reduction in mold repair time - Improvement in product quality - Enhancement of production efficiency - Reduction in the risk of re-damage

• Other CAD related software

In the toy industry, there is a demand for diversification in design and rapid product development. Particularly when duplicating existing toys, it is important to accurately capture the original shape and produce high-quality replicas. spScan can measure the shapes of existing toys non-contactly, as well as damaged molds, and obtain this data as digital information. Based on this data, it is possible to quickly prepare the CAD data necessary for replication, leading to prototyping and mass production. 【Usage Scenarios】 - Duplication of existing toys - Shape measurement of prototype models - Repair of damaged toys 【Benefits of Implementation】 - High-quality replicas through accurate shape data acquisition - Reduced lead time due to rapid data preparation - Improved accuracy in prototyping and mass production

• Other CAD related software

In the mold manufacturing industry, damage to molds during mass production has a significant impact on production planning. With the need for rapid repair responses, it is crucial to accurately understand the shape of the damaged mold and quickly make corrections. spScan enables non-contact measurement of the current shape of the damaged mold and identifies and corrects discrepancies by comparing it with the initial design data, achieving "partial reverse engineering." This allows for the swift preparation of CAD data necessary for repairs, preventing production line stoppages. 【Usage Scenarios】 - Shape correction of damaged molds - Shape correction when design changes are necessary - Quality improvement of molds 【Benefits of Implementation】 - Reduction in repair time - Increased productivity - Extension of mold lifespan

• Other CAD related software

In the automotive industry, the regeneration of parts is significantly affected by mold damage, which impacts production efficiency. Especially with the increasing demand for recycled parts, the rapid repair of molds is essential for stable supply. spScan measures the shape of damaged molds non-contactly and identifies and corrects errors by comparing them with CAD data, quickly restoring the molds necessary for part regeneration. This helps prevent production line stoppages and reduces the risk of delays in parts supply. 【Usage Scenarios】 - Repair of damaged molds - Correction of molds for recycled parts - Maintenance of molds for mass-produced parts 【Benefits of Implementation】 - Reduction in mold repair time - Improvement in production efficiency - Stabilization of parts supply

• Other CAD related software
• Other machine elements

Nikken Lease Industry Co., Ltd., a leading company in the construction materials leasing and rental industry, aims to achieve high-quality construction in terms of safety, cost, and efficiency by providing comprehensive support for the entire process from "point cloud data acquisition → model creation → temporary planning → scaffolding work." Conventional BIM tools could not handle point cloud data, and existing software made it difficult to achieve the intended modeling, resulting in challenging workflows. Therefore, we introduced "ClassNK-PEERLESS," which allows for easy modeling of any subject and quick mastery of operations. By combining manual functions, we enabled detailed modeling even for complex structures, allowing for a level of detailed temporary planning that was previously deemed unattainable. This significantly enhanced customer satisfaction. Currently, we are handling point cloud processing with a small team, but we aim to build a specialized team that can manage this across our nationwide locations and standardize point cloud modeling. [Implementation Results] - Achieved detailed 3D modeling even for complex existing structures, improving the level of temporary planning. Enhanced visual effects as a pre-construction image!

• Modeler

The 3D measurement software "spGauge" from Armonicos was originally developed for the purpose of inspecting the shapes of industrial products, but in recent years it has also been used in research to examine the shapes of teeth and jaws. In the fields of dentistry and oral health, it is important to accurately measure the size, angle, and asymmetry of teeth using 3D data obtained from dental impressions and CT images. spGauge can compare and evaluate complex shapes with micron-level precision, allowing for the objective quantification of differences in models and scan data. In practice, universities and research institutions have utilized it in experiments to investigate changes in jaw shape and dental alignment, and its application in medical 3D analysis is advancing. The "precision measurement" technology honed in the manufacturing industry is now also contributing to research aimed at understanding the shapes of the human body.

• Other CAD related software

"spGauge" is a product comparison inspection software. The subject of inspection is the three-dimensional data (point cloud) obtained by scanning the actual product. The comparison targets for the inspection are three-dimensional CAD data and other point cloud data. A necessary task before conducting the comparison inspection is "alignment." Since we are comparing one object to another, the process of overlaying them, or aligning their positions, is obviously essential. In this article, we will explain how this "alignment" task impacts the subsequent inspection and its importance. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*

• Other CAD related software

The product inspection software 'spGauge' allows for virtual assembly and the verification of interferences and gaps. For automotive door panels, actual pressed parts are assembled to inspect gaps and interference points between components, but this process consumes time for preparation, measurement, and aggregation. By utilizing non-contact measurement point cloud data of each pressed part along with CAD data, it is possible to virtually assemble the parts and detect gaps and interference points, obtaining numerical information as well. 【Product Features】 ■ By aligning the measurement data of each pressed part with the CAD data and performing shape inspection (error color mapping) on the aligned measurement data, gaps and interference points can be confirmed. *For more details, please download the PDF or feel free to contact us.

• Other CAD related software

The "spGauge Viewer Light" is a free license software that allows you to check the inspection results of "spGauge." When transmitting inspection results from the inspection department to various departments such as design, analysis, processing, and molding, a tremendous amount of time is spent creating images and tables. The data from this product (data that can be created with the spGauge main unit) can be pasted into Microsoft Office, allowing for three-dimensional movement and rotation view operations within Office software. 【Product Features】 ■ Free license software that allows you to check the inspection results of spGauge ■ Data created with the spGauge main unit can be pasted into Microsoft Office (Excel, Word, PowerPoint), enabling three-dimensional movement and rotation view operations within Office software. *For more details, please download the PDF or feel free to contact us.

• Other CAD related software