SANDO TECH, Inc. List of Products and Services

This is a device that performs the task of removing defects from paper (non-woven fabric) easily and with high quality. It meets the needs of reducing manual labor and ensuring seamless connections without failures. Operating Procedure: Preparation: Detect defect areas using a camera or similar device and stop the line. 1. Automatically cut the base material. 2. Manually set the defect area onto a dedicated winding device and automatically wind it. 3. Automatically cut the base material again and automatically apply adhesive to the tip of the base material using a dispenser. 4. Automatically overlay and attach the base material from step 1 onto the base material with adhesive applied.

• Other processing machines

We have newly developed and manufactured a "Simple Peeling Verification Machine." The peeling rolls can be selected from various types, ranging from those that are less likely to scratch the substrate to those that provide strong polishing. The drive can be selected between motor-driven (automatic) and handle-operated (manual). Please consider using it for a wide range of applications, such as the removal of stubborn foreign substances on the substrate surface, polishing treatment of the substrate surface, and cleaning the substrate with chemical solutions. 【Features】 ■ Uniform peeling of the substrate surface using peeling rolls ⇒ Patent obtained ■ Peeling rolls are available in various materials and can be selected according to the application ■ Drive can be selected between motor-driven (automatic) and handle-operated (manual) ⇒ With handle operation, it is also possible to immerse in organic solvents (explosive hazardous materials) ■ Contribution to SDGs ■ Testable ⇒ The power supply is compatible with 100V, and the testing machine is equipped with wheels, allowing it to be used in various locations (rental options are also available).

• Other measurement, recording and measuring instruments

Our company has been manufacturing various devices that handle liquids, such as coating machines and cleaning machines, and we have also been producing filter devices. We offer custom solutions tailored to various liquids, such as water and solvents, as well as the size of foreign substances to be removed and the usage environment. By performing filtration, we can enable the recycling of liquids, which helps to reduce liquid consumption (energy saving and cost reduction). Examples of applications: Dyeing and finishing: Removing fluff from the water in washing machines Coating: Preventing foreign substances from contaminating solvents supplied to coating machines Peeling: Removing substances separated from solvents and water Pure water production: Filtering industrial water to produce pure water (RO water) In addition to filter devices, we can also provide proposals in conjunction with washing machines, cleaning machines, and coating machines, so please feel free to contact us.

• Other processing machines

We propose winding and unwinding devices according to your requirements. We accommodate various specifications such as single-axis, dual-axis, fixed-axis, and turret types. The substrates we can handle include various materials such as films, metal foils, textile fabrics, and non-woven fabrics (paper). We offer a wide range of solutions, from standalone winding (unwinding) devices to those that include splicing, dancers, accumulators, feeds, and complete line setups. We can also support replacements for existing lines (including those from other manufacturers) and can integrate electrical controls as needed. *For lines from other manufacturers, cooperation from the existing manufacturer will be required. We have a coating and drying test machine, including a splicing device, in our clean room (Class 10,000), allowing us to conduct transportation tests with your substrates brought in.

• Other processing machines

We have developed a device for peeling and cleaning ink and coated layers printed on film. By peeling and cleaning inks, etc., from the film (plastic), we contribute to the reuse of the film. *We have a peeling and cleaning testing machine installed in our company, so peeling tests can be conducted at any time. 【Flow of Plastic Reuse】 (1) Peeling and cleaning printed film rolled up in a roll using this device. (2) Pelletizing the cleaned film for reuse (recycling) or reusing it as is (reuse). 【Flow of Coating Layer Reuse】 (1) Peeling and cleaning printed film rolled up in a roll using this device. (2) Collecting the cleaning liquid mixed with the peeled layer and recovering the coating layer through filter filtration. 【Cleaning Process】 Unrolling ⇒ Immersion (cleaning aid) ⇒ Peeling ⇒ Cleaning (water) ⇒ Drying ⇒ Rolling 【Features】 ■ Peeling can be done with minimal scratches due to the peeling roll (patented). ⇒ The film can be reused without repelting after peeling, and it can also accommodate delicate substrates that are prone to breaking. ■ A circulation system is established in the tank, contributing to the reduction of running (disposal) costs for cleaning aids. ■ Compatible with single-sided printing, double-sided printing, and both types of printed films.

• Other processing machines
• Other cleaning machines

This device can quickly and accurately connect the old substrate to the new substrate. The splice operation, which took about 7 seconds with conventional devices (butt joint), can be shortened to as little as 0.5 seconds with this device. As a result, the downtime during the splice operation is reduced, allowing for an accumulator-less splice using only the dancer roll. We have a coating and drying test machine, including the splice device, fully equipped in our clean room (Class 10,000), allowing customers to bring in their substrates for testing. 【Features】 ■ Patented ■ Splice operation shortened to a minimum of 0.5 seconds (joining takes a minimum of 1 second) ⇒ Production can be maximized with the old roll until the last moment, improving productivity ⇒ Allows for downsizing of the accumulator (switching to a dancer) * For more details, please refer to "Benefits of Speeding Up" ■ Both butt joint and overlap are possible ⇒ Butt joint is optimal for connecting laminated substrates ■ Enabled high-speed traverse (cutter operation) for excellent cutting performance ⇒ Can handle fragile substrates and thick materials.

• Other processing machines

We manufacture various types of coaters, adding features according to the base materials and intended uses. The coating methods include impregnation, gravure, and die, with base materials such as woven fabrics, non-woven fabrics (paper), and films, allowing for a wide range of customization to meet requests. *We have a coating drying test machine installed in our company, so coating drying tests can be conducted at any time. 【In-house Testing Equipment】 ■ Coating Dryer (in Clean Room) Conveying Speed: up to 50 m/min Base Material Width: 250–500 mm Raw Material Diameter: up to 500 mm Tension: 10–200 N Core: 3 inches, 6 inches Coating Methods: Direct Gravure, Reverse Gravure, Pattern Printing, Impregnation, Slot Die Drying Temperature: up to 150°C Drying Method: Roll Support + Floating Dryer (total 5.5 m)

• Textile Processing Machinery
• Other processing machines

Our company has been involved in the manufacturing of many testing machines up to now. We manufacture testing devices and testing lines necessary to verify the specifications required for actual machines, supporting demonstration experiments and the production of actual machines. Occasionally, we have also engaged in projects that develop actual machines from the start without manufacturing testing machines. We wish to continue to be involved in development projects in the future. We will respond broadly, from small lab equipment to pilot lines that also serve production. 【Specialized Technologies】 ■ Continuous (roll-to-roll) devices ■ Devices using solvents (water) ■ Splice (raw material connection) devices * for continuous production and defect removal, etc. ■ Custom manufacturing 【Target Machines】 Demo machines, lab machines, pilot machines, testing machines, test machines, verification machines, demonstration machines, etc. 【Subsidies】 We will flexibly respond to cases utilizing subsidies from the prefecture or the national government, so please feel free to contact us.

• Other processing machines

This document is a Q&A collection about the "Hybrid Splice Device," which is also known as a splicer, and allows for automatic switching from old raw materials to new raw materials without stopping the production line, in conjunction with a multi-axis turret unwinding device. 【Contents (excerpt)】 ■ What is a splice device? ■ What is the difference between connecting manually and using a splice device? ■ What does hybrid mean? ■ What are the benefits of splicing quickly? ■ Is it possible to add it to an existing line? ■ Is it possible to manufacture devices before and after the splice device? ■ Is splicing testing possible? *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This document is a collection of basic knowledge about the "splicing device," which is essential for continuous production, allowing for automatic switching from old raw materials to new raw materials without stopping the production line, in conjunction with a multi-axis turret unwinding (rewinding) device. It provides detailed explanations on topics such as "types of splicing devices," "illustrations of each method," and "our hybrid splicing device." Additionally, our company owns splicing test equipment, enabling connection tests of base materials. If you have any questions, please feel free to contact us. [Contents] ■ What is a splicing device (splicer)... ■ Do you have any requests or concerns like this? ■ Types of splicing devices ■ Illustrations of each method ■ What is our hybrid splicing device? *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery

Would you like to apply for various subsidies and grants, such as the Monozukuri Subsidy, to introduce a "splicing device"? We will also assist you with the subsidy application process. 【Features】 ■ Patent obtained ■ Splicing operation shortened to a minimum of 0.5 seconds (joining takes a minimum of 1 second) 　⇒ Enables miniaturization of the accumulator (switchable to dancer) ■ Supports both butt splicing and overlap splicing ■ High-speed traverse (cutter operation) allows for exceptional cutting performance 　⇒ Can accommodate fragile substrates and thick materials as well.

• Other processing machines

Are you manually connecting new and old raw materials (especially butt splicing)? With our "Hybrid Splice Device," automation is possible. When the raw material connection work is automated... ■ The work can be completed easily (labor-saving) ■ Variability (errors) in the connection work is eliminated ■ Production lines do not need to be stopped (efficiency) It is possible to install new lines, as well as to add installations to existing lines. If there are space limitations, we will consider specifications that fit within those constraints. 【Features of the device】 ■ Patent obtained ■ Splice operation shortened to a minimum of 0.5 seconds (connection takes 1 second) 　⇒ Allows for maximum use of old unwinding raw materials, improving productivity 　⇒ Enables miniaturization of the accumulator (switching to a dancer) ■ Supports both butt splicing and overlapping ■ High-speed traverse (cutter operation) provides excellent cutting performance 　⇒ Can handle fragile substrates and thick materials In conjunction with the introduction of the splice device, we also propose modifications to unwinding (winding) devices and feed devices. Additionally, we will carry out modifications to electrical control panels, wiring work, and software adjustments.

• Other processing machines

We have test equipment capable of splicing, coating drying, and cleaning. We accept a wide range of tests for films, non-woven fabrics, metal foils, and more. 【Introduction of Testing Equipment】 'Hybrid Splice Device' The time to stop the production line is reduced to as short as 1 second, significantly shortening the downtime compared to conventional methods. It can handle both butt and overlap splicing. 'Hybrid Film Cleaning Machine' This machine allows for smooth cleaning of delicate materials (workpieces) such as optical films without causing scratches. It sprays water from a device installed in a tank, and the vibration effect from the water flow cleans the workpiece. There is an annealing furnace located at the back of the cleaning machine line, allowing for tests that only require annealing treatment. 'Ink Stripping and Cleaning Machine' This machine strips and cleans ink printed on films. It can handle both single-sided and double-sided printing. *For more details, please download the PDF or feel free to contact us.*

• Textile Processing Machinery
• Other processing machines

This device removes dirt, dust, sebum, and grease that could not be eliminated by conventional ultrasonic or adhesive methods, using a combination of vibration and water flow (discharge and suction). It creates intense vibrations and water flow (discharge and suction) with a special three-layer structure (patented). The effect is that the liquid in the bathtub remains gentle while generating a synergistic effect of underwater vibrations and discharge/suction on the substrate. As a result, contaminants are dispersed in the bath, allowing for separation and discharge while preventing re-adhesion. The pass line is designed to avoid contact with the basket (punching) to prevent damage to the substrate (film). **Features** - Patented - Combination of vibration, water flow, and microbubbles - Removes dirt and dust, sebum, and grease adhered to surfaces - In the test machine, water is cut off with an air knife after cleaning, allowing for annealing and drying in an annealing furnace. Using microbubbles in conjunction promotes the aggregation effect and floating separation of dispersed contaminants. Additionally, the vibration mechanically breaks the microbubbles, further enhancing the effect. Hybrid means cleaning with both vibration and water flow (discharge and suction). *For more details, please refer to the PDF document or feel free to contact us.*

• Other cleaning machines
• Other processing machines

The hybrid cleaning machine (vibro washing machine) utilizes a special three-layer structure (patented) that performs intense vibrations and suction while keeping the liquid in the tank gentle. Its effect generates efficient and powerful cleaning (immersion) for the substrate. Additionally, when combined with microbubbles, it promotes the aggregation of dispersed contaminants and their separation, and the vibrations mechanically break the microbubbles, further enhancing the cleaning effect. "Hybrid" means cleaning through both vibration and suction. 【Features】 ■ The combined action of vibration and discharge/suction allows the cleaning water to reach deep into the workpiece, demonstrating high cleaning effectiveness. ■ The intense vibrations of the basket efficiently promote degassing, making it excellent as an immersion device. ■ A three-layer structure with a casing fixed between the basket and runner separates the vibration source from the transport medium, generating a greater vibration effect. ■ The compact washing tank requires only the minimum amount of water, reducing water consumption while providing excellent cleaning effectiveness, and it is also space-saving. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

■ Belt-type Drying and Heat Treatment Machine By placing the substrate on a belt and using the belt to transport the substrate, heat treatment (drying) can be performed at low tension. It can accommodate a wide range of configurations, including bottom belts, upper and lower belt sandwiching, and suction combinations. Our testing machines allow for adjustable nozzle positions, enabling tests in desired arrangements such as opposing upper and lower nozzles or staggered upper and lower nozzles. ■ Floating-type Dryer Drying can be achieved without contact between the substrate and rolls, thanks to the airflow from the blower. This helps prevent unevenness on the coating surface. Options for vertical or horizontal configurations are available, and we can make proposals based on pass line and installation location constraints. ■ Heated Roll Dryer By transporting the substrate with heated rolls, drying and heat treatment of the substrate can be achieved. We can propose cylinder dryers with high efficiency and cost-effectiveness, as well as jacket rolls for annealing purposes, tailored to your specific needs.

• Textile Processing Machinery
• Other processing machines

"SANJET" is a gas fluff burning machine that can be used on various types of fabrics, including natural fibers such as cotton and synthetic fibers. It can utilize various heat sources such as natural gas, city gas, LPG, and butane gas, and the complete combustion flame uniformly and thoroughly removes fluff. Additionally, when the machine is stopped, the automatic burner reversal function prevents fabric damage. 【Features】 ■ The powerful high-temperature flame shortens the fluff burning time for processed fabrics. ■ It accommodates a wide range from low to high combustion. ■ Improvements to the burner body stabilize the flame in the width direction, allowing for uniform fluff burning. ■ In addition to nozzle improvements, the automation of air and gas ratio settings reduces gas consumption by approximately 7% compared to conventional methods. ■ Automation through a touch panel increases reproducibility regardless of the operator's experience. ■ It can accommodate various gas sources such as natural gas, city gas, LPG, and butane gas. ■ The separate combustion box has achieved a more compact design for the fluff burning chamber itself.

• Textile Processing Machinery

The "NEO-PERCLER" is a PVA recovery device that can selectively recover PVA, the main cause of COD in wastewater, and can almost completely remove it. It is very economical as the recovered PVA from dyeing processing plants can be reused in weaving factories. The operation is very simple, and it requires almost no maintenance. 【Features】 ■ Can recover over 90% of PVA ■ Can recover only PVA from wastewater containing starch, CMC, acrylic, and oil ■ Very easy to operate, with minimal maintenance required ■ Can use recovered PVA in combination with starch ■ Yarn made from recovered PVA is flexible and suitable for AIR JET LOOM *For more details, please refer to the PDF document or feel free to contact us.

• Textile Processing Machinery

Since the post-war period, our company has been designing and manufacturing continuous dyeing and finishing machines. We are continuously improving and developing our products, and in 1972, we received the first Okouchi Memorial Technology Award in Wakayama Prefecture for our continuous scouring and bleaching machine, "Purple Range." We are also engaged in manufacturing that applies our technological expertise in industrial materials and film machinery, as well as new developments. If you have any new requests, please feel free to contact us.

• Textile Processing Machinery
• Other processing machines

■ Upgrading Existing Machinery As customers demand new products and quality improvements daily, there may be cases where it is difficult to challenge new processing with the current specifications. We propose effective modification (improvement) methods to make good use of existing machinery. ■ Repair and Improvement of Existing Machinery As machinery operates for many years, it becomes aged and can lead to various troubles. By conducting regular repairs, maintenance, and replacement of consumable parts, our machinery contributes to factory production operations over long periods of 20 or 30 years. Please feel free to contact us for equipment updates, repair work, machinery inspections, etc. 【Service Contents】 ■ Replacement of old equipment with the latest models ■ Energy-saving measures for equipment (reduction of water usage (chemicals), electricity usage, gas usage) ■ Updating control panels (from analog operation to touch panel operation, etc.) ■ Overhauling machinery ■ Replacement of various parts ■ Digitization of equipment (installation of sensors, IoT integration) ■ Checking machinery for defects (maintenance inspections) *We may also be able to support machinery (parts) manufactured by other companies or defunct manufacturers.

• Textile Processing Machinery

SANDO TECH develops, designs, manufactures, and sells custom-made Roll to Roll continuous processing machines. In dyeing and finishing machinery, we offer products such as the "SANJET" gas singeing machine and the "PERBLE RANGE" de-sizing, scouring, and bleaching machine. In film processing machinery, we provide splice machines and coating dryers, as well as hybrid cleaning machines in both fields. We will provide optimal proposals using technology that spans multiple fields. 【List by Application (Partial)】 ■ De-sizing, scouring, bleaching, mercerizing, dyeing ■ Film cleaning, film ink removal, coating drying, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Other cleaning machines
• Other processing machines