フジ産業 List of Products and Services

We would like to share an episode where our machinery saved a construction material processing company from crisis. This company, rooted in the local community for 30 years, processes and assembles window and door frames for mid-rise buildings for major manufacturers. Like many manufacturing companies today, they were directly affected by labor shortages, significant market changes, and cost reductions imposed on subcontractors due to each company's efforts to cut costs. They were continuing their business with three used machines from 20 years ago and manual labor. Due to the aging workforce and declining popularity of the industry, the shortage of workers had become a norm, and they were at a loss as to how to improve productivity. The work processes were divided among three factories, with processing, parts assembly, and final assembly taking place separately. This meant that once one process was completed, the "delivery" process would come into play, resulting in increased time and costs. We proposed a redesign of the entire operation, including improvements in productivity through the introduction of our products, simplification of workspaces, and streamlining of delivery tasks. After implementation, we received feedback that "productivity has tripled with the current workforce." *For more details, please feel free to contact us.*

We would like to introduce an episode from a manufacturer that produces cargo beds and body boxes for commercial vehicles, which achieved "reduced overtime and lower turnover rates" using our long-length composite machine. In the factory, the cutting, processing, and parts assembly departments occupy more than half of the factory area, and the aging of the equipment has progressed, leading to frequent issues with internal collaboration. Since the main focus is on processing heavy materials of various types, it is not only very labor-intensive but also difficult to leave work on time. As a result, the recruitment and departure of employees have become routine every month, leading to staff shortages and poor work efficiency. We proposed the new machine "FB-10000-8ATC-C," which can handle the processes of the three departments mentioned above with just one unit. After its introduction, we received feedback stating, "The processing space has been reduced to one-third, the number of processing workers has decreased to half, and those who were previously engaged in processing have moved to the assembly department, resulting in more than double the work efficiency." Additionally, a workplace that previously made it impossible to leave on time has seen a reduction in overtime, allowing for designated on-time departure days during the week, which has also contributed to a decrease in turnover rates. *For more details, please feel free to contact us.*

We would like to share an episode where the introduction of a multifunction machine dramatically improved production efficiency. We received an inquiry from a company that processes aluminum sashes for building materials, stating, "Our cutting machine is old, so we want to automate at least the cutting process." In response, we proposed the "FB3000-16ATC-C." This machine is equipped with a spindle for processing (such as drilling and tapping) and a saw that can pivot ±180°, allowing cutting and processing to be done with a single machine. Everything is automated, and the pivoting saw can also perform complex mortise processing, enabling the consolidation of cutting, processing, and mortise cutting into one machine. After the introduction, we received the delightful feedback: "Previously, we would cut with a cutting machine, take it to the processing area, and have someone drill holes with a drill press. Thanks to the introduction of this multifunction machine, we can now perform everything from cutting to processing with one chuck, resulting in a dramatic improvement in production efficiency!" Furthermore, since we were able to consolidate the mortise cutting process that was previously done separately, we can now operate at a production efficiency level beyond what we initially anticipated. *For more details, please feel free to contact us.*

The customer was performing acute angle cutting of aluminum profiles, but since they did not have a cutting machine suitable for large workpieces, they were taking time to cut using a general-purpose cutting machine and manual processing. Therefore, we proposed the long-length processing machine with a saw, 'FB6000-12ATC-C', which can perform both cutting and processing. This machine is equipped with two spindles: one for drilling and milling, and another for cutting with a ±180° swiveling saw axis, allowing machining and cutting to be done with a single machine. However, the cross-section of the customer's material was large, and it could not be processed in one go with standard acute angle cutting. Thus, we customized our interactive processing menu to enable acute angle cutting of large aluminum profiles by gradually cutting off the material, similar to cutting noodles. As a result, the processing time for acute angle cutting was reduced to less than half compared to the previous general-purpose machine and manual processing, and the processing accuracy improved. [After Implementation] - The processing time for acute angle cutting was reduced to less than half compared to the previous general-purpose machine and manual processing. - Processing accuracy improved. - Since machining can be done immediately after cutting, it contributed to shortening the process. *For product details, please download the catalog and take a look. *Specifications may vary slightly.

The customer expressed concerns that due to the variety and small quantities of processed materials, the current processing machine is not cost-effective, and they sought our advice on how to address this issue. Automation tailored to a cost-effective basis is one of our specialties. This time, we proposed an integrated processing machine called "FPC6000," which combines automatic loading, cutting, and drilling. However, since this was the first attempt, there were numerous adjustments needed on both the software and hardware sides. Additionally, there was a request to dock with the equipment currently being used by the customer, which posed some challenges, but we managed to complete a machine that met their satisfaction. After the installation, we received reports that they are now operating within the cost-effective processing time. [Case Study] ■ Before Installation - The current processing machine is not cost-effective. ■ After Installation - Operating within the cost-effective processing time. *For product details, please download the catalog. *Specifications may vary slightly.

We would like to introduce a case where a long-length processing machine was introduced to a manufacturing and sheet metal company that produces machine frames and similar products. The company faced the challenge that handling large processing machines was difficult, and when the responsible operator left, there was no replacement available. To address this, we conducted a one-day training session on the operation of the "easy interactive touch panel" for the factory manager and 2 to 3 young employees. As a result, when an operator suddenly resigned, the employee who had recently received training was able to operate the processing machine as a backup for a while. Furthermore, at the same time, that employee successfully expanded the system by teaching the operation methods to new employees. 【Case Overview】 ■ Problem: Large processing machines are difficult to handle, and there is no replacement when the responsible operator leaves. ■ Proposal: Conducted a one-day training session on the easy interactive touch panel (FS-MAC). ■ Effects: - Although the responsible operator left, the successor employee was able to perform the same processing within a few days. - Additionally, part-time workers can also operate the machine, leading to an overall increase in productivity. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a long-length processing machine that was implemented at a sheet metal fabrication company specializing in frame assembly for machinery. The company faced the challenge that drilling holes in frames is always necessary, but doing it manually is quite labor-intensive. They wanted to streamline this process to improve production efficiency and, consequently, profit margins. We proposed using the "FB-5000-20ATC-S" to perform simple operations such as drilling and tapping holes in square pipes. By mechanizing the tedious yet low-profit margin task of drilling holes, the efficiency of the work dramatically increased. This allowed the company to significantly boost both work efficiency and overall sales. 【Case Overview】 ■Challenge: Drilling holes in frames is always necessary, but doing it manually is difficult. ■Proposal: We proposed the Fuji Industry long-length processing machine "FB-5000-20ATC-S." ■Effect: The company was able to reassign two drill press operators to focus on their main welding tasks. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a company that processes aluminum sashes for building materials, which has implemented a long-length processing machine. The company was performing work processing and cutting in separate processes, and they expressed a desire to automate at least the cutting machine, as it was old, in order to improve production efficiency even slightly. Initially, they were only considering the automation of cutting, but we proposed a system that integrates three processes: "cutting, drilling, and mortising." As a result, the work that previously involved cutting with a cutting machine, transporting it to the processing area, and having a person drill holes with a drill press has now been made possible with a single chuck for cutting and processing due to the introduction of a multifunction machine, leading to a dramatic improvement in production efficiency. [Case Overview] ■ Issue: Processing and cutting are separate processes ■ Proposal: A processing machine that integrates automatic loading, cutting, and drilling ■ Effect: Significant improvement in productivity by compressing people, time, and space *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a long-length processing machine introduced to an aluminum sash processing company. The company faced the challenge of low production efficiency due to manual drilling by workers using a drill press. In response, we proposed the saw-equipped long-length processing machine "FB6000-12ATC-C." The effects of introducing the machine have been outstanding, including a reduction in processing time to half compared to manual work, the ability to complete processing automatically once set, and a reduction in labor costs, which translates into profits for the company. However, the most significant benefit they feel is the achievement of uniform quality without the need for marking work. [Case Overview] ■ Problem: Low production efficiency due to manual drilling by workers ■ Proposal: A machine that performs both machining and cutting processes in one ■ Effect: Achieved uniform quality without marking *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a long-length processing machine introduced to an aluminum building materials processing company. The company had concerns that their existing production capacity could not handle large orders. At one point, they learned about our machine capable of cutting and machining, and requested a consultation. We proposed the saw-equipped long-length processing machine "FB6000-12ATC-C." As a result, the automation of a series of work processes shortened the workflow, reducing processing time to half of what it was before. By transitioning from manual to machine work, processing accuracy improved, and variations in precision were eliminated. 【Case Overview】 ■ Concern: Existing production capacity could not handle large orders ■ Proposal: A machine that performs both machining and cutting in one unit ■ Effect: Processing time was halved and processing accuracy improved *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a long-length processing machine introduced to a metal processing manufacturer in Tochigi Prefecture. The company only had high-spec processing machines, specifically a laser processing machine and a large five-sided processing machine. While these machines were over-spec for drilling holes for frames, they had no other options, so even simple processing was done using these expensive machines. Therefore, we proposed using the "FB-5000-20ATC-S" for simple processing such as drilling and tapping on square pipes. By performing simple processing with Fuji Sangyo's processing machine, work efficiency doubled, allowing personnel to be redirected to frame welding tasks, significantly improving productivity. 【Case Overview】 ■ Issue: Many simple processes, but only high-spec processing machines available, leading to mismatched work. ■ Proposal: We proposed the Fuji Sangyo long-length processing machine "FB-5000-20ATC-S." ■ Effects: - Work efficiency doubled. - The high-spec processing machine's operating rate increased further, boosting the company's profits. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a long-length processing machine that was implemented at a company manufacturing chassis and body boxes for commercial vehicles. The company was facing challenges such as difficulty in securing work area, aging equipment, and the normalization of heavy labor and overtime. In response, we proposed the "FB-10000-8ATC-C" model, which can complete the processes of the cutting department, processing department, and parts assembly department with just one machine. As a result, the processing space was reduced to one-third, the number of processing workers was halved, and the workers who were previously engaged in processing moved to the assembly department, leading to more than double the work efficiency. Additionally, this contributed to an improved workplace environment and a reduction in turnover rates. [Case Summary] ■ Issues: Difficulty in securing work area, aging equipment, and the normalization of heavy labor and overtime ■ Proposal: A model that can complete the processes of three departments with one machine ■ Effects: Processing space reduced to one-third, number of workers halved, work efficiency doubled, and reduced turnover rates *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce an interview following the installation of long-length processing machines handled by Fuji Industries. Starting with the question, "How did you come to know about Fuji Industries?" we will present customer feedback on questions such as, "What was the deciding factor in purchasing Fuji Industries' long-length processing machine?" and "Have there been any changes in productivity or internal reputation since you started using it?" You can view the details in the PDF document, so please take a moment to read it. 【Interview Content】 ■ How did you come to know about Fuji Industries? ■ Why did you think that way? ■ What was the deciding factor in purchasing Fuji Industries' long-length processing machine? ■ If you call for help, will they come to assist you within a day or two? ■ Have there been any changes in productivity or internal reputation since you started using it? *For more details, please refer to the PDF document or feel free to contact us.

This document is a problem-solving book for high-rigidity, high-torque long-length processing machines. It includes case studies addressing issues such as: "I want to increase production efficiency to handle large orders" and "I want to improve production efficiency by reducing manual marking," as well as interviews conducted after the installation of the equipment. This is a must-read for those considering a review of their production equipment. Please take a look. [Contents] ■ Problem-solving case studies ■ Customer feedback: Interviews after equipment installation *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce an interview following the installation of long-length processing machines handled by Fuji Sangyo. We will share customer feedback in response to questions such as, "How did you come to know about Fuji Sangyo?" "What aspect of this machine do you find most appealing?" and "What benefits have you experienced since the installation?" Please take a moment to read it. [Interview Content (Excerpt)] ■ How did you come to know about Fuji Sangyo? ■ What aspect of this machine do you find most appealing? ■ What benefits have you experienced since the installation? *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce an interview regarding the introduction of long-length processing machines handled by Fuji Sangyo. We will share customer feedback on questions such as, "How did you come to know about Fuji Sangyo?" and "Before the introduction of the long-length processing machine, were tasks done manually?" and "What was the most important point considered when introducing the long-length processing machine?" Please take a moment to read it. [Interview Content (Excerpt)] ■ How did you come to know about Fuji Sangyo? ■ Before the introduction of the long-length processing machine, were tasks done manually? ■ What was the most important point considered when introducing the long-length processing machine? ■ How much has your production volume increased since introducing our machines? *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce an interview regarding the installation of long-length processing machines handled by Fuji Sangyo. We will share customer feedback in response to questions such as, "First, please tell us about your company's business," "Before introducing our machines, were you processing manually?" and "What prompted you to install our machines?" Please take a moment to read it. 【Interview Content (Excerpt)】 ■ First, please tell us about your company's business. ■ Before introducing our machines, were you processing manually? ■ What prompted you to install our machines? ■ Did you actually see our machines before installation? ■ After installation, did it help with processing new products? ■ How is the response of our service? ■ Is the machine fully operational? *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce an interview after the installation of long-length processing machines handled by Fuji Sangyo. We will share customer feedback in response to questions such as, "What challenges did your company face before introducing our long-length processing machines?", "How did you come to know about Fuji Sangyo?", and "Was there a machine size that suited your company?" Please take a moment to read it. [Interview Content (Excerpt)] ■ What challenges did your company face before introducing our long-length processing machines? ■ How did you come to know about Fuji Sangyo? ■ Was there a machine size that suited your company? ■ Your company has since repeated orders for our processing machines; what made you decide to introduce the second and third machines? *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce an interview after the installation of long-length processing machines handled by Fuji Sangyo. We will share customer feedback on questions such as, "How did you come to know about Fuji Sangyo?" "What do you find most appealing about our products?" and "Has work efficiency improved after the installation?" Please take a moment to read it. 【Interview Content (Excerpt)】 ■ How did you come to know about Fuji Sangyo? ■ What do you find most appealing about our products? ■ You purchased the second machine for long-length processing; what was the reason for this purchase? ■ I believe that long-length processing machines are a significant investment; did you have any financial concerns when considering the installation? ■ Has work efficiency improved after the installation? *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce an interview after the installation of a long-length processing machine handled by Fuji Sangyo. Starting with the question, "Why did you decide to introduce the NC long-length processing machine?" we will share the voices of our customers in response to questions such as, "What was the background for introducing the second and third machines?" Please take a moment to read it. [Interview Content (Excerpt)] ■ It has been about 30 years since you introduced the first unit, but why did you decide to introduce the NC long-length processing machine? ■ What was the background for introducing the second and third machines? ■ Your company has introduced a total of six of our processing machines; what do you think is the reason for such repeat purchases? *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce an interview following the introduction of long-length processing machines handled by Fuji Industries. We will share customer feedback in response to questions such as, "Can you tell us the background leading to the introduction of the long-length processing machine?" "Where did you learn about our machines?" and "Were you aware of the existence of such long-length processing machines before?" Please take a moment to read it. [Interview Content (Excerpt)] ■ Can you tell us the background leading to the introduction of the long-length processing machine? ■ Where did you learn about our machines? ■ Were you aware of the existence of such long-length processing machines before? ■ How is the processing accuracy? *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce case studies of the processing machines we handle. A company specializing in aluminum sash processing faced the issue of low production efficiency due to manual drilling by workers. We proposed the "FB6000-12ATC-C," a machine that performs both machining and cutting processes in one unit. This reduced processing time to half compared to manual work. A steel material sales company expressed concerns that simply selling materials was no longer sufficient. We suggested the high-torque "FB-8000-20ATC-S," capable of handling long steel materials. This added value to their products and expanded their sales channels. [Case Overview: Aluminum Sash Processing Company] ■ Challenges - Reliance on individual manpower due to manual processes - Low productivity and variations in precision affecting quality ■ Results - Proposed a machine equipped with two spindles: one for drilling/milling and another for cutting with a pivoting saw - The pivoting saw allows for complex cuts at various angles on the material's ends - Achieved uniform quality without the need for marking *For more details, please refer to the PDF document or feel free to contact us.