フジカ工業 Product Lineup

Our company offers width cutting of materials using a vertical cutter. It efficiently cuts sheet materials such as sponge and foam, making it useful for adjusting material sizes and as a preprocessing step. A vertical cutter is a processing machine designed to cut materials straight. It is used to divide large sheet materials into the required widths and is characterized by its ability to process relatively quickly. It is utilized when there is a need to adjust materials to dimensions close to the required size or when it is necessary to align widths in advance for subsequent processes.

• Cushioning material

The width cutting with a vertical cutter is a processing method focused on productivity. Since changing the machine settings is relatively easy, materials can be efficiently cut in a short time. On the other hand, this processing is not intended for high-precision dimensional control. Therefore, even if you request a width of 300mm, there may be cases where we suggest cutting at around 330mm to allow for some margin.

• Cushioning material

Everyone, We have newly uploaded a video showcasing the use of our cutting plotter! You can rely on us for Armorflex processing!

• Processing Contract

Nylon materials are used in a wide range of applications such as mechanical parts, insulating components, and spacers, and are suitable for the production of shaped parts through punching processing. We can accommodate not only simple washer shapes and flat shapes but also parts that include multiple holes or irregular shapes based on drawings. Depending on the quantity and shape requirements, we will propose appropriate manufacturing methods, including punching and machining. We can handle everything from small-scale production to mass production, and we can select processing methods according to the conditions of each project.

• Processing Contract

We offer shape punching processing for nylon materials. We can handle not only simple shapes but also complex shapes, and production is possible by providing us with drawings. We will propose processing methods according to the quantity, from small-scale production to mass production. Nylon is a resin material used for mechanical parts and insulating components. It has strength and wear resistance, making it useful in various industrial fields. Punching processing is a method of shaping materials into the required form using a mold. It can accommodate not only round and square shapes but also shapes with holes and notches, making it applicable for the production of diverse parts.

• Processing Contract

Nylon washers have a relatively simple shape, making them suitable for mass production through punching processing. By using molds for continuous production, efficient processing becomes possible.

• Food and pharmaceutical standard seals and packing products

Nylon washer 0.5t product, punched processing, mass production recommended.

• Resin container

This is an example of processing PTFE (polytetrafluoroethylene resin) round bars into a size of 5φ×110mm. By cutting from a 1m round bar material through punching processing, efficient production and cost reduction are achieved. PTFE is a resin material with characteristics such as chemical resistance, heat resistance, and non-stick properties. It is used in mechanical parts, insulating components, and various equipment parts.

• Heating device

The Sanpelca series, as an independent bubble polyethylene foam, combines cushioning properties with moderate rigidity and is widely used as interior material for cases. We select the material grade and thickness according to the shape, weight, and usage environment of the stored items, and we manufacture by combining punching and bonding processes. We can also accommodate prototypes and small quantity projects, and during mass production, efficient manufacturing is possible through the optimization of processing methods. You can also consult us about designs tailored to the items being stored and the dimensions of the case.

• sponge

We are capable of producing case interior pads using the Sanpelka series. These materials are adopted as interior padding for cases aimed at protecting and securing stored items, and we can accommodate a wide range of projects from small-scale prototypes to mass production. Case interior pads refer to the foam that is placed inside cases used for storing tools, precision instruments, measuring devices, and more. By processing the foam to match the shape of the stored items, it helps to cushion impacts during transport and storage, and prevents the items from moving within the case. The Sanpelka series consists of relatively firm foam materials that are commonly used for case interior pads.

• Cushioning material

We offer shape cutting processing using Armaflex. Armaflex, which is used as insulation material, can be processed according to drawings and applications, and we can provide it as prefabricated products. Armaflex is a flexible, foam rubber-based insulation material that is used for insulation purposes in air conditioning systems, refrigeration, and various piping. In addition to shape cutting processing from sheet materials, our company also supports prefabrication that includes bonding and assembly. By delivering the products pre-processed into the required shapes, we contribute to reducing processing time and improving workability on site. We can suggest processing methods based on your drawings and construction conditions, so please feel free to consult with us.

• Heat exchanger

We offer shape cutting processing using Armaflex. Armaflex, which is used as insulation material, can be processed according to drawings and applications, and we can provide it as prefabricated products. Armaflex is a sponge-like insulation material used for insulation applications such as piping and equipment. Not only can it be used as is, but by processing it into the necessary shapes, we can reduce the workload during installation. Additionally, delivering it in a pre-shaped state can also reduce the processing steps on site.

• Cooling Equipment

We support punching processing of various sponge materials. Custom-made shapes can be produced according to your applications and requests, and we can accommodate everything from prototypes to mass production. Sponge materials are used in a wide range of applications, such as cushioning materials, shock-absorbing materials, and protective materials. By processing to match the shape of products or parts, it becomes possible to secure stored items and absorb shocks. Punching processing is suitable for mass production as it allows for efficient production of the same shape using molds. We also accommodate custom-made production according to your desired dimensions and shapes.

• sponge

We support die-cut processing of various sponge materials. Custom shapes can be made according to your applications and requests, and we can accommodate everything from prototypes to mass production. We support die-cut processing of various foam and sponge materials.

• sponge

This product is an example of urethane foam processed into a cylindrical shape through punching. Punching is a highly productive method and is suitable for improving processing efficiency during mass production. On the other hand, due to the characteristics of punching foam materials, the cylindrical shape does not achieve the same roundness as machined products, and slight deformation or distortion may occur. Therefore, this processing method is more suitable for applications that utilize the functions of foam, such as cushioning materials or holding materials, rather than applications that prioritize appearance and shape accuracy.

• Cushioning material

This is a product made by punching urethane foam into a cylindrical shape. It is processed into a cylinder with a length of 95mm and can be manufactured in dimensions according to specific applications. By adopting the punching process, it is a case of efficient production. By processing the foam into a cylindrical shape, it can be used for various applications such as protective materials, cushioning materials, and component holding purposes. The punching process uses a mold for processing, making it easy to repeatedly produce the same shape, and it is an efficient production method when a large quantity is required.

• tube

We support punching processing of packing shapes using PP high sheets. They are adopted for various parts applications that leverage chemical resistance and water resistance, making this processing method suitable for mass production projects due to its efficiency in producing the same shape. PP high sheets are a type of plastic material known for their strength against water and chemicals. Therefore, they are used for packing that seals gaps in machinery and equipment, as well as spacers placed between parts. Punching processing is a method that repeatedly produces the same shape using a mold. It can maintain stable quality even when producing large quantities, making it suitable for parts that are used continuously.

• Other films and sheets

This is a processing project using 5t of C-4305 (CR rubber sponge). CR rubber sponge combines sealing properties and cushioning properties, and is widely used in applications such as packing and gaskets.

• Rubber

We performed punching processing using C-4305 (CR rubber sponge) 5t. We accommodate various shape processing for applications such as packing, gaskets, and cushioning materials. CR rubber sponge is a rubber sponge material that has cushioning properties and flexibility.

• Rubber

We accommodate the processing of cushioning materials made from softer sponge materials for case inner pads. Through die-cutting and bonding processes tailored to the shape of the stored items, we provide protection and fixation for the products. Softer sponge is widely used as case lining material because it can gently protect the stored items.

• Food boxes, packaging materials, and cushioning materials

This is a sponge processing project for case interior applications. We accommodate production that combines punching and bonding processes for applications requiring flexibility and cushioning.

• Cushioning material

We would appreciate it if you could check the photos for thickness, manufacturer, and hardness. If there are no issues with these materials, we can proceed with smooth production without delays. We are capable of flat base cutting using equipment such as punch processing machines, cutting plotters, and water jet machines. If you are interested, please feel free to contact us!

• Rubber

This is a processing project for storage cushioning materials related to medical device tools and various jigs and tools. By designing shapes tailored to the items to be stored, we can accommodate the production of: - Interior foam for cases - Retaining inserts - Cushioning pads - Positioning components

• Cushioning material

This is a project for processing storage cushioning materials for medical device-related tools and various jigs and tools. By designing shapes tailored to the items being stored, we can accommodate the production of: - Interior foam for cases - Retaining inserts - Cushioning pads - Positioning components

• Cushioning material

We performed cutting processing using 6 nylon material. This time, it accommodates small-sized shapes including a thickness of 1t, size 30×15, and φ6 processing. This is a processing project using 6 nylon (PA6). It accommodates small-sized shapes including a thickness of 1t, size 30×15, and φ6 hole processing.

• Other films and sheets

We performed cutting processing using 6 nylon material. This time, it accommodates small-sized shapes, including a thickness of 1t, size 30×15, and φ6 processing. 6 nylon is a resin material that is strong and resistant to wear. It is widely used in machine parts and insulation applications. The product this time is a processed item of small-sized shape, manufactured to dimensions suited for its intended use.

• Other films and sheets

ECS tubular punching processing with an outer diameter of 5φ, inner diameter of 2φ, and length of 30L has been performed. This time, it corresponds to a shape with an outer diameter of 5φ, inner diameter of 2φ, and length of 30L.

• tube

We performed punching processing on a tubular shape using ECS material. This time, we are accommodating a shape with an outer diameter of 5φ, an inner diameter of 2φ, and a length of 30L. ECS is a sponge material with cushioning properties, used in a wide range of applications such as cushioning materials and sealing materials. How about using it for the protection of cords or glass rods?

• tube

We use high-hardness urethane rubber, which is suitable for baking processes on metal parts. Supported features: Metal vulcanization bonding Cylindrical shapes Roller shapes Complex shapes Various size options Specifications can also be selected according to size and application.

• wheel

It is compatible with baking processing using urethane rubber 90° red material. It can be manufactured in sizes tailored to the application and usage conditions.

• wheel

We performed punching processing using Si-300 silicone sponge material. This time, we are accommodating a shape processing with a thickness of 2t, an outer diameter of φ52, and an inner diameter of φ4. Silicone sponge is a sponge material that has softness and elasticity. It is often used in environments with temperature changes and is utilized for a wide range of applications such as gap filling, cushioning material, packing, and sealing purposes.

• Food and pharmaceutical standard seals and packing products

We support sheet processing of various rubber materials. Supported materials: CR rubber EPDM rubber NBR rubber Silicone rubber Fluoro rubber

• Rubber

We support punching processing of various rubber materials such as CR, EPDM, NBR, silicone, and fluororubber. Material selection and various shape processing can be tailored to the application and usage environment. Rubber materials are used in a wide range of applications, including gap filling, water and dust prevention, and cushioning materials. The type of material varies depending on the location and application. For example: CR: For cushioning and general purposes EPDM: For outdoor environments NBR: For environments with oil Silicone: For high-temperature environments Fluororubber: For chemicals and high-temperature environments

• Rubber

We performed die-cut processing of sponge for case interior lining using sponge. It can accommodate shape processing tailored to the stored items. Various types of sponge materials can be selected according to the application, including firmer and more durable sponge materials, as well as soft sponges with high safety.

• Racks and Cases

This is a processing project for case interiors using sponge material. Due to the thickness of 20mm, it accommodates processing that considers the retention of stored items and cushioning properties.

• Cushioning material

We performed die-cut processing of sponge for interior cases using Sanpelca L-1400 20t gray material. It is compatible with shape processing tailored to the stored items. Sanpelca is a firm and sturdy sponge material.

• Cushioning material

This is a processing project for case interiors using 20t ash material from Sanperca L-1400. Due to the 20t thickness, it accommodates processing that considers the retention of stored items and cushioning properties.

• Cushioning material

C-4305 3t Packing Shape Processing with Holes - Large Size Compatible - 800mm We have processed a packing shape with holes in a large size using C-4305 CR rubber sponge 3t. We can accommodate large outer dimensions and shapes that include multiple holes. C-4305 is a material used for packing and sealing applications as a CR-based foam rubber sponge. Using 3t material, we support: - Outer contour processing - Internal cutting processing - Large format shapes - Complex contour shapes.

• Rubber

The thermal insulation sheet "TOMBO No.6750" is compatible with processing. It is a sheet material used for insulation purposes and can be processed into various shapes. The thermal insulation sheet is a type of insulation material used in high-temperature environments. It is used for applications that require low thermal conductivity.

• Processing Contract

The Vermosal sheet "TOMBO No.6750" is compatible with processing. It is a sheet material used for insulation purposes and can be processed into various shapes. Vermosal sheets are a type of insulation material used in high-temperature environments. They are used for applications that require low thermal conductivity, such as: - Heat management - Insulation - Heat retention - Protection around machinery and so on.

• Processing Contract

We performed special packing processing of a composite shape using CR rubber 3t. Due to the complex shape, it is compatible with water jet processing and plotter processing.

• Processing Contract

We performed special packing processing of a composite shape using CR rubber 3t. Due to its complex shape, it is compatible with water jet processing and plotter processing. CR rubber is a rubber material that has cushioning properties and durability, and it is widely used as packing and sealing material.

• Processing Contract

White felt ring packing processing, inner diameter 40φ, outer diameter 50φ, 5t felt punching. We have performed punching processing of ring-shaped packing using white felt material. Using felt material with an inner diameter of 40φ, outer diameter of 50φ, and a thickness of 5t, it is compatible with mass production processing by pressing. It is manufactured solely through punching processing using a Thomson die. Due to its ring shape, it supports simultaneous punching of both inner and outer diameters.

• Processing Contract

Felt is a material that has softness and moderate elasticity, and it is often used for protecting machine parts and preventing scratches. Due to the use of molds for punching processing, it is possible to produce the same shape in a consistent quantity.

• Food and pharmaceutical standard seals and packing products

【2-layer laminated product】 This is one of the most commonly used materials for case interiors. Foamed polyethylene is generally a somewhat rigid sponge, which is very effective as a keeper and cushioning material for stored items.

• Optical Experimental Parts