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Nylon 6 is a representative polyamide that excels in chemical resistance and impact resistance, is tough yet flexible, and maintains strength over a wide temperature range. The black version is a reinforced grade containing glass (glass fiber - GF), which is expected to improve mechanical strength and heat distortion temperature. It may also be referred to as PA6, polyamide 6, or 6N.
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PA66 and 66N are synthetic fibers developed as alternatives to natural silk for the first time in the world. Compared to nylon 6, they demonstrate superior values in heat resistance and mechanical strength, making them the strongest resin in the polyamide category. They comply with food sanitation laws and, with glass-filled reinforced grades, improvements in mechanical strength and heat distortion temperature are expected.
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It is 66 nylon, which has superior strength and heat resistance compared to 6 nylon. It has a color similar to milky white, but the glass fiber reinforced grade is black. Due to its water absorption, it becomes tough, but on the other hand, dimensional changes can occur.
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CR rubber sponge is flame-retardant, has good oil resistance, weather resistance, and ozone resistance, and is a widely used industrial rubber sponge. To achieve precision, the outer diameter is ground down using a polishing machine. When a shaft is inserted, it becomes a roller. Being rubber, it has high resilience and is strong against crushing.
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The Si-300 is a silicone sponge made by San Polymer Co., Ltd., with a hardness of 30° and available in red and black colors. Due to its independent bubbles, it exhibits excellent sealing properties. It also complies with food sanitation laws and has heat resistance. The double-sided tape used is suitable for silicone materials, specifically DIC Corporation's #8625HPW.
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The 40° grade of neoprene rubber is synthesized from the material mixing. Compression molding requires the use of molds. In mass production, the product unit cost can be reduced through efficient mold forming.
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ECZ is a lightweight, soft-touch polyurethane foam product that has minimal deformation and is widely used as cushioning material. Due to its continuous bubbles, it allows water to pass through. It is stable in water and has excellent chemical resistance. The dimensions can be processed to the required size in thickness, width, and length. We also frequently handle adhesive coating and double-sided tape application.
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EGT-C is a lightweight, soft-touch polyurethane foam product that is widely used as a car wash sponge, with minimal deformation. It is yellow in color, has an apparent density of 22±2 kg/m³, and can be processed to the required dimensions in thickness, width, and length. You may have seen cheese full of holes eaten by mice in anime, and that is exactly the image it evokes, characterized by large bubbles.
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Urethane 90° is a material with high hardness, high strength, and excellent wear resistance. There are not many materials that combine the flexibility and hardness derived from rubber. Due to its high hardness, it is suitable for machining, and tools such as routers and water jets are often used.
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LD-45 is a foam material with an apparent density of 45 kg/m³, manufactured using a method that does not involve chemical blowing agents. It has very low outgassing of substances such as formaldehyde and sulfur, making it safe for use in measures against sick house syndrome and for precision equipment. It is available in a color lineup of white, black, pink (skin color), and blue, with effective dimensions of 27t × 1,000 × 2,000.
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The heated metal fittings are immersed in a PVC pool, and after they adhere, they are cooled and solidified. Due to the dipping process, finishing of holes and areas that do not require coating will be processed secondarily. We also implement measures such as primer treatment to ensure that they do not easily peel off.
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We will create foam to fit the internal dimensions of the NANUK case. We have chosen the sturdy Sanpelca L-1400. In addition to black, yellow cases can also be sourced.
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A hardness with some flexibility is required, so urethane 80° was used. The advantage of urethane is that it has the flexibility of rubber even at high strength. In the case of flat shapes, it is cut from standard sheet material and then processed.
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This is a transparent adhesive sheet made from special elastomers. It can be reused multiple times as its adhesive strength is restored by washing with water. There are single-sided and double-sided release sheets, as well as single-sided strong adhesive sheets.
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Neoprene rubber has average properties such as weather resistance, ozone resistance, heat resistance, and chemical resistance, and it is also non-flammable. We also accept orders for used rubber (including the removal of existing rubber). It is incorporated into a wide variety of machines, such as rollers for transportation and rollers for sending OA equipment. Please consult us as we can accept both supplied and manufactured core materials.
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CR is a type of rubber that has average properties such as weather resistance, ozone resistance, heat resistance, and chemical resistance, and it is also non-flammable. After pressing the tape with the W/F (double-sided tape) processing machine, the cutter is set to the specified width, and as the rubber sheet is fed through, it is cut into strips. We also have some double-sided tape in stock, so please feel free to consult with us.
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Urethane rubber is particularly excellent in abrasion resistance and weather resistance, has very strong tear resistance, and also possesses oil resistance. It is suitable for outdoor use, rollers, and incorporation into parts that require strength in machinery. It is also possible to process counterbored holes and sink holes through machining with lathes and router end mills.
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We will handle cutting into strips, applying double-sided tape, and punching holes all in one go. We also have multiple types of rubber sheets and double-sided tape in stock. Please feel free to consult us about longer sizes as well.
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Also known as neoprene and chloroprene rubber, it has average physical properties such as weather resistance and oil resistance. It is a commonly used rubber, but materials with a hardness of 60 or lower must be made from a blend and kneading process. Slitting is difficult to achieve with integrated molding using a mold and is finished through post-processing.
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Miramat is a high-foamed polyethylene sheet manufactured by JSP Corporation. It is used as a thin cushioning material that can wrap delicate items such as ceramics and glass. It has moderate slip and stretch properties, making it very user-friendly and improving workability.
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The main process at our Kawaguchi factory is die cutting. We process from rubber sheets. We have stock of NR, CR, EPDM (EPT), NBR, and silicone rubber sheets. Please feel free to contact us for inquiries regarding quantity and delivery times.
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This is a process where urethane rubber is poured into a mold and solidified, followed by machining with a lathe or router end mill. It is particularly excellent in wear resistance and weather resistance, has very strong tear resistance, and also possesses oil resistance, making it suitable for outdoor use and machine integration. It has a wide range of hardness, typically from 50° to 90°, with a proven track record in processing.
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The hardness is approximately 20°, and it is a standard rectangular product that can be cut to your desired length since it is a long item. There may be some curling, but double-sided tape is applied to the base. There is a wide variety available, including square hollow types, round types, pipe types, rectangular types, and hollow rectangular types that seek a softer feel.
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Cork is characterized by its excellent insulation, heat retention, moisture absorption, and sound absorption properties, as well as its elasticity and resistance to corrosion and deterioration. There are both natural cork and synthetic cork. It is commonly known for use in wine stoppers and bulletin boards, and since it is bonded with an adhesive that has the same softness as fine wood chips, thin materials do not break down significantly during processing. You can check the grain size in the sample book.
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The JSP-made Miramat is a polyethylene foam sheet that does not allow water to penetrate, offers moderate slip and stretch, and has excellent thermal insulation properties. It is also commonly used as a thin packaging sheet for electronic devices. It is used for lightweight leisure sheets and camping mats as well.
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Polyurethane rubber excels in mechanical strength, abrasion resistance, and weather resistance, and it comes in various hardness variations. It is also known for being easy to color, and products in colors other than the usual yellow translucent are also possible. New colors can be ordered depending on the color mixing.
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Phenolic resin, or PF, is applied to paper and cured with heat, resulting in a product known as paper bake. Among thermosetting resins, it is lightweight and inexpensive, with excellent insulation properties. It is also flame-retardant and has superior resistance to acids and water. Bakelite is said to be the oldest synthetic plastic that was industrialized for the first time and is still widely used today. It can be found in electronic circuit boards, as well as in the handles of pots and kettles. There is also cloth bake, which incorporates fabric and is relatively more expensive, but it offers excellent mechanical strength and is resistant to impacts.
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We will use a rectangular shape of Neolon. The original long string-like material is cut and connected into any desired shape. You can create shapes for the edges of boxes where you want to enhance airtightness. If it cannot be made as a single piece, please feel free to consult us.
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Rinattex is a material that is wear-resistant and excels in soundproofing and vibration-damping effects. It can be punched out from standard sheets and processed with water jet cutting. Due to its high elasticity, it also has the effect of shaking off powder that has adhered due to vibrations.
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We will take care of the device and start with measuring its shape. It is also possible to incorporate wave-shaped sponge into the back cover. Of course, we warmly welcome you to bring in your case as well.
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We have received an order for a large cover made of soft PVC, starting from the construction of a dedicated aluminum mold. We have about three color options in gray. We can also provide samples of colored options, so please feel free to let us know.
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SPO-35R1 is a low-foaming silicone sponge sheet made of Tiger Polymer with a hardness of 35°. It can be used in a temperature range of -60 to 200°C, depending on the degree of compression. It is used for heat-resistant gaskets and cushions, among other applications.
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This is a polyurethane roller with excellent wear resistance. It is possible to adjust the hardness and color according to the counterpart. The core can be made or supplied by you.
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F-KL is a material that complies with the flame retardant standard FMVSS302. It is lightweight compared to other forms and can be ultrasonically welded. It is also used in OA equipment and construction machinery.
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Polyacetal is a highly wear-resistant and high-strength resin. When there are many machined areas, there is a concern about warping due to residual stress. We will propose methods and materials to minimize warping as much as possible.
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One of the four major transparent resins, PVC is being cut and bonded. It is often used because the material is inexpensive among general-purpose resins. The overall excellent physical properties also make it easy to use.
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Polyacetal is utilized as an alternative to metal parts due to its excellent durability. Delrin, produced by Polyplastics Co., Ltd., is well-known. It can also be used for gears, bearings, pulleys, and rollers that require fatigue resistance and wear resistance. Since it has low water absorption, it offers high dimensional stability during processing and is suitable for machining and welding.
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The natural color of POM is white, but there is also a black grade available. It has excellent strength and low water absorption, resulting in good dimensional stability. One characteristic is that it has poor adhesion on one side, and there are no adhesives that can be applied.
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It is a urethane lining process with high hardness and excellent wear resistance. The core material is S45C, and the roll part has an R shape. Although it was a re-winding of supplied materials, we can also accept the production of core materials.
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It is characterized by excellent impact resistance and high toughness, although it does absorb water, even with mechanical strength. There are also grades reinforced with glass fibers, such as GF30, which are ideal for parts subjected to stress at high temperatures. Additionally, our company uses nylon 66 in injection molding as well.
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The A-8, with a thickness close to 40mm, can also be punched and is suitable for mass production. However, warping occurs in the cross-section proportional to the thickness. Other colors of A-8, such as black and blue, are also commonly used.
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MC900NC is the basic grade of MC nylon and is made of white material. It does have moisture absorption and water absorption, so care must be taken regarding dimensional increase. Boiling it for about 1.5 hours makes it compliant with food sanitation laws.
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POM takes advantage of its excellent durability and serves as an alternative to metal parts, becoming gears, bearings, pulleys, and rollers with fatigue resistance and wear resistance. It also has strong properties against solvents and low water absorption, resulting in high dimensional stability during processing, making it suitable for cutting and welding. We also handle materials for injection molding. Please feel free to consult with us.
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Urethane rubber is a type of rubber that excels in wear resistance and mechanical strength. It is cast into a certain size and then machined down. Additionally, urethane comes in a range of hardness, from hard to soft, and can also be colored.
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The NANUK case is a quite sturdy case made in Canada, and we offer various types. There are models in black and yellow, and the cushioning material can be made from polyurethane as well as polyethylene like the L-1400. Depending on the lot and repeat frequency, we can suggest water jet processing and punching processing.
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