真田製作所 List of Products and Services

We receive requests from our customers and carry out everything from concept, design, parts manufacturing, assembly and adjustment, electrical control, to installation consistently in our own factory, manufacturing various automatic machines. We design and manufacture equipment (such as inspection machines and assembly machines) to replace or assist with heavy labor, dangerous tasks, advanced tasks that are impossible for human hands, repetitive and large-scale tasks, and work in poor environments. ■ Flow until completion Specification meeting and machine design We propose in an easy-to-understand manner, closely aligning with the customer's requests. ↓ Parts manufacturing We can respond to sudden design changes through in-house parts production. ↓ Electrical and control Our in-house engineers realize movements according to customer wishes. ↓ Assembly and on-site installation Assembly and adjustment by skilled employees. ■ We design various systems to support our customers, regardless of industry or business type. It is also possible to request only parts manufacturing, so for more details, please download the PDF or feel free to contact us.

A palletizer refers to a machine or system that automatically stacks products or goods onto pallets. It is used to achieve efficient palletizing in logistics and manufacturing. ■Improvement of Efficiency Since palletizers are automated, they can quickly process large quantities of products, enhancing the throughput of production lines. ■Reduction of Labor Force By introducing a palletizer, manual palletizing becomes unnecessary, reducing the burden on workers and lowering labor costs. ■Consistency and Accuracy The automated process ensures that products are stacked consistently, reducing mistakes and uneven stacking. ■Improvement of Safety The risks associated with handling heavy loads are minimized, ensuring the safety of workers. ■Optimization of Space Palletizers stack products on pallets in an optimal manner, maximizing the use of space within warehouses. ■Improvement of Inventory Management Management by pallet units becomes possible, enhancing visibility of inventory and making inventory management easier. ■Flexibility Robot palletizers, for example, can accommodate various shapes and sizes of products, allowing for flexible responses to changes in product lines.

Automated Machines Using Robots ■ Robot Palletizer - Uses a robotic arm to pick up products and place them on pallets. - Highly flexible, capable of stacking in complex patterns. - Automation reduces work time and decreases human errors. - Reduces the burden on workers when handling heavy loads and improves safety. ■ Loading Device Using Collaborative Robots and 3D Camera Vision - Collaborative robots are equipped with sensors and cameras, featuring safety functions to avoid contact with humans. - The 3D vision camera accurately recognizes the shape, size, and position of the parts and materials to be loaded. - The camera identifies objects, and the collaborative robot automatically loads materials or parts. - Robots can be used in narrow spaces where safety fences cannot be installed. ■ Image Inspection Device Using Fist Robots - Fist robots enable precise movements, achieving high accuracy in image inspection. - Compared to manual inspection, they can process large amounts of data in a short time, improving productivity. - Inspections by robots are conducted under consistent conditions, resulting in less variation in results and enabling consistent quality control.

Collaborative Robot and 3D Vision Camera Used for Irregular Material Feeding Device (Picking Robot) ■ Collaborative Robot Although speed is limited for safety reasons, by installing sensors around the equipment, it can operate at speeds comparable to industrial robots. When the sensors detect human intrusion, the robot's movement can be slowed down to the speed of a collaborative robot, allowing production to continue without stopping work. ■ 3D Vision Camera It enables high-precision object recognition and positioning, accommodating complex shapes and arrangements. It can process data in real-time and functions effectively even in dynamic environments. - Improved Work Efficiency It can quickly and accurately select products, significantly reducing work time. - Reduction in Labor Costs Automating long hours of work and repetitive tasks helps alleviate labor shortages. - Enhanced Accuracy It reduces picking errors and ensures accurate product selection. - Improved Safety of the Work Environment By entrusting heavy loads and dangerous tasks to robots, employee safety can be secured. - Operates 24 Hours It can continuously perform tasks, making it capable of handling peak logistics times.

Image Inspection Device Using Knuckle Robots ■ High Precision Inspection Knuckle robots enable precise movements, achieving high accuracy in image inspections. This reduces the chances of missing fine defects or abnormalities. ■ Efficient Operations The automated system enhances the speed of inspection tasks. Compared to manual inspections, it can process large amounts of data in a short time, thereby improving productivity. ■ Consistent Results Inspections performed by robots are conducted under the same conditions, resulting in less variability and enabling consistent quality control. ■ Reduced Labor Burden By entrusting monotonous and repetitive tasks to robots, the burden on workers is alleviated, allowing them to focus on more advanced tasks. ■ Data Collection and Analysis The image inspection device can save inspection results as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Flexibility Knuckle robots can be programmed to adapt to different products and inspection conditions, making them suitable for various applications.