真田製作所 List of Products and Services

"Introduction of a device that inspects the scratches, dirt, and unfoamed areas of cosmetic puffs and stacks only the good products." This device aligns puffs sent from the manufacturing process in a single row on a conveyor belt and inspects the thickness of the front and back of the puffs, as well as four edges, using six cameras. ■ Image Acquisition High-resolution cameras and macro lenses are used to capture detailed images of the puff's surface. Uniform diffused lighting minimizes shadows and reflections, making scratches and dirt easier to see. ■ Image Preprocessing Noise reduction and contrast adjustment are performed to facilitate the detection of abnormal areas. ■ Feature Extraction and Anomaly Detection Machine learning models and image processing algorithms are used to identify patterns of scratches and dirt. Differences in color, texture anomalies, and surface irregularities are detected. ■ Non-contact and Non-destructive Inspection Since inspection can be performed without damaging the product, it contributes to quality maintenance and cost reduction. ■ Judgment and Classification Using a pre-trained model, the device automatically determines whether a product is "good" or "defective." Defective products include those with scratches, dirt, unfoamed areas, and foreign matter contamination. ■ Result Output and Management Inspection results are sent in real-time to the line control system for the elimination and recording of defective products.

A cutting machine developed using diamond saws extracted from thousands of meters deep in the ocean. ■ High Cutting Precision The diamond saw is made from extremely hard materials, allowing for precise cutting. This makes it suitable for cutting parts with complex shapes and fine details. ■ Durability Diamond is an extremely hard material, and the lifespan of the cutting blade is long, eliminating the need for frequent replacements and providing stable performance over an extended period. ■ Smooth Cutting Surface Using a diamond saw results in a smooth cutting surface, reducing the effort required for finishing work and shortening the time needed. ■ Compatibility with Various Materials It can cut a variety of materials such as concrete, stone, ceramics, and metals, making it suitable for a wide range of applications. ■ Low Heat Generation It generates little heat during cutting, reducing the risk of material deformation and burning, which improves cutting quality. ■ Efficient Cutting The cutting speed is fast, allowing for efficient progress in work, thereby enhancing productivity. ■ Safety When used properly, it produces less vibration and noise during cutting, enabling safe operation.

Introduction to Hardware Assembly Machines A hardware assembly machine refers to a machine or device used to assemble metal parts and hardware. These machines are particularly used in the manufacturing and construction industries, allowing for efficient assembly of components. They are designed to handle various types of metal parts and perform precise assembly tasks. Specifically, many of them have the capability to automatically assemble hardware such as screws, bolts, and nuts, contributing to improved efficiency and quality. Compared to manual work, they offer higher precision and can standardize production, leading to stable output and reduced working time.

Wig Automatic Manufacturing Device - Wig Net Hair Implanting Machine - Development Period: 2 Years A device for implanting pre-cut synthetic hair into elastic net fabric. It includes a stocker for cut hair, a mechanism to maintain the net at a specified constant tension, a mechanism to feed the net according to commanded values, and a mechanism to extract a constant number (1, 2, or 3 strands) of hair from the stocker. It is composed of a mechanism for weaving the extracted hair into the net. It is equipped with 48 sewing needles and can sew at a speed approximately 30 times faster than that of a human. It can accommodate various sizes, from long wigs to partial thinning hair coverage. "For the medical industry" "For the beauty industry"

"I want to create a product that makes it difficult to tell whether someone is wearing false eyelashes." We took two years to complete this project in line with the client's request! Using a sheet that feels similar to human skin, we evenly adhered 160 eyelash-like fibers (0.07 mm thick) at 26 mm intervals and fixed them to a display resin board with a small amount of adhesive using a machine. A mechanism that accurately extracts 160 fibers from a hair stocker (four units are installed). Receiving the completion signals from the four extraction machines with a time delay, the eyelashes are received and handed over to a chuck that measures the quantity, and after counting is complete, they are sent to the next section. A mechanism that cuts out and suction-fixes two sheets for both eyes to securely attach the eyelashes. The first robot receives the eyelashes sent out, laser cuts them to the correct length, and accurately positions them on a sheet with a minimal amount of adhesive applied. After adhering to the second six-axis robot sheet, the excess parts of the sheet are laser cut, and UV irradiation is applied to the adhesive before sending it to the section for curling the eyelashes. The third robot, which adheres the two false eyelashes to a display plastic board, is composed of a conveyor that discharges the final product.

Image Inspection Device Using Knuckle Robots ■ High Precision Inspection Knuckle robots enable precise movements, achieving high accuracy in image inspections. This reduces the chances of missing fine defects or abnormalities. ■ Efficient Operations The automated system enhances the speed of inspection tasks. Compared to manual inspections, it can process large amounts of data in a short time, thereby improving productivity. ■ Consistent Results Inspections performed by robots are conducted under the same conditions, resulting in less variability and enabling consistent quality control. ■ Reduced Labor Burden By entrusting monotonous and repetitive tasks to robots, the burden on workers is alleviated, allowing them to focus on more advanced tasks. ■ Data Collection and Analysis The image inspection device can save inspection results as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Flexibility Knuckle robots can be programmed to adapt to different products and inspection conditions, making them suitable for various applications.

人手不足の解消×生産性向上！ねじ込み式キャップ用パッキン自動挿入機のご紹介 キャップ用中栓圧入機は、飲料や化粧品などの容器に中栓（インナーキャップやシール）を 自動的に圧入するための機械です。 これにより、密封性を高め、内容物の品質保持や衛生管理を向上させることができます。 ■本機の特徴 ・高効率＆高速処理 1時間に最大1200個のキャップにパッキンを挿入することが可能 ・パーツフィーダー搭載 キャップ・パッキンを自動整列し安定供給 ・真空吸着式挿入 ズレることなく、正確にパッキンをセット ・設定数ごとに自動袋詰め 袋をセットすれば設定個数をスムーズに投入（空袋は複数枚セット可能） ・複数キャップに対応 ジグ交換で異なるキャップサイズにも柔軟に対応 ・単独稼働OK 既存ラインに影響を与えず、すぐに導入可能

A parts inspection device is equipment used to automatically inspect the quality of products and components. It is mainly used in the manufacturing and quality control sectors, allowing for efficient and accurate inspections. There are vision systems that utilize image processing technology and measuring devices that use sensors, which are employed in various industries such as electronics, automotive parts, and food. ■ High Speed It can inspect a large number of products in a short time, improving the efficiency of production lines. ■ High Precision It can detect fine defects and abnormalities that the human eye might overlook. ■ Data Collection Inspection results can be recorded as digital data, aiding in analysis and traceability. ■ Automation By conducting inspections without human intervention, it can reduce human errors. - Types of parts inspection devices "Dimensional measuring instruments" such as calipers, micrometers, and 3D measuring devices that accurately measure the dimensions of parts. "Appearance inspection devices" that use cameras and image processing technology to detect defects in the appearance and surface of parts. "Functional inspection devices" that are testing equipment to confirm whether parts function as designed. "Material testing machines" that evaluate the material properties of parts (strength, hardness, elasticity, etc.).

The bottle cap tightening machine is a device that automatically tightens bottle caps. It plays a role in improving productivity by efficiently tightening caps. ■ Automation It operates in conjunction with a conveyor that supplies bottles, allowing bottles to be automatically capped. This eliminates the need for manual labor. ■ Compatibility with Various Caps Many models can accommodate caps of various sizes and shapes, allowing for adjustments tailored to specific products. ■ High Precision The automatic machine tightens caps with a consistent torque, achieving uniform tightening and maintaining product quality. ■ Increased Productivity Automation enhances work speed and significantly improves the efficiency of the manufacturing line. ■ Ease of Operation The automatic machine features a user-friendly interface, making it easy to operate. ■ Sensors and Control System Sensors are installed to detect the position of bottles and the condition of caps, enabling precise operations by controlling the machine based on this information.

Introduction to the Load Cell Filling Capper This is an automated device that fills liquids while accurately measuring weight and volume, and then carries out a series of processes including capping. A "load cell" is a sensor that measures weight, and a "filling capper" refers to a device that fills containers with contents. ■ High-Precision Weight Measurement It manages accurate filling amounts using a load cell. ■ Automatic Control It automatically stops filling when the set volume or weight is reached. ■ Automatic Sealing and Capping The process of automatically closing the lid after filling is also included. ■ Improved Work Efficiency It reduces manual labor, achieving shorter work times and lower errors.

The small-diameter hole drilling automatic machine is designed specifically for processing holes with very small diameters with high precision. It plays a crucial role in environments where precision machining is required. ■ Applications It is used in various fields such as electronic components, precision instruments, and the aerospace industry. It is particularly valuable for drilling small holes in substrates and metal parts. ■ Machining Precision Very high precision is required for small-diameter drilling. Holes can be drilled at exact positions based on programming. ■ Tool Selection Especially thin drill bits and tools made of carbide are used. This helps to suppress vibrations during processing and maintain precision. ■ Cooling and Lubrication Since heat is likely to be generated, it is important to use coolants and lubricants. This prevents tool wear and improves the quality of the machined surface. ■ Advantages of Automation Using automatic machines can enhance work efficiency and increase productivity. Continuous production becomes possible, contributing to cost reduction. ■ Machine Selection It is important to choose the optimal machine based on the material to be processed, the size of the holes, and the required precision.

At Sanada Manufacturing Co., Ltd., we create filling systems tailored to the viscosity of liquids, the shape of containers, and cycle times. ■ High Productivity Filling operations can be performed much faster than manual work, making it suitable for mass production. ■ Accuracy and Consistency The system can fill the specified amount accurately, ensuring product consistency. ■ Reduction in Labor Costs It allows for a reduction in the number of operators, which can lower labor costs in the long term. ■ Improved Safety It ensures the safety of operators when handling hazardous or high-temperature liquids. Automation reduces the risk of operators being exposed to dangerous environments. ■ Flexibility Designed to accommodate different sizes and types of containers, making it easy to change product lines. ■ Ease of Maintenance It is designed for easy maintenance, minimizing downtime during failures. ■ Data Collection and Tracking The system records data from the filling process, allowing for analysis later, which aids in quality control and productivity improvement. ■ Environmental Consideration The automated filling process minimizes liquid waste, reducing the environmental burden.

"Introduction of a semi-automatic device for accurately filling viscous fragrance liquids into aluminum pouches (thin bags made of aluminum material)" ■ High Filling Accuracy It can fill the set amount accurately, which helps in product quality control. ■ Types According to Application Choose from piston type, weight type, counting type, etc., according to the properties of the liquid and the production line. ■ Operability Settings and adjustments are relatively easy, and maintenance is also simple. "Process" 1. Insert the aluminum pouch into the intermittently moving chuck by hand. 2. Inject nitrogen through the injection port. 3. Accurately fill the liquid using the filling machine. 4. Steam sterilization process. 5. Clamp the aluminum pouch from both sides and expel the air (nitrogen) inside the bag. 6. Cap the pouch while maintaining the state. 7. Discharge onto the conveyor. ■ After liquid filling, there is a steam sterilization process. If air remains inside the bag, there is a risk of bacterial growth, so removing air before capping is a very important point.

The pouch filling and sealing machine is a device used to fill liquid or paste products into pouches and then seal those pouches. ■ Filling Function It accurately fills liquids and pastes into pouches. Filling methods include gravity, pump, and pressure types. ■ Sealing Function After filling, it seals the opening of the pouch using heat or pressure. This prevents leakage of the contents and improves shelf life. ■ Automation Many pouch filling and sealing machines are automated, allowing for continuous processes such as filling, sealing, and cutting. This significantly enhances production efficiency. ■ Variety of Pouch Shapes It can accommodate various shapes of pouches, including stand-up pouches, flat pouches, and zipper pouches. ■ Hygiene Management Since it is often used for food filling, strict hygiene standards are maintained. Stainless steel components and cleanroom-compatible designs are common. ■ Filling Accuracy It allows for high-precision filling, maintaining the quality of the products.

A palletizer refers to a machine or system that automatically stacks products or goods onto pallets. It is used to achieve efficient palletizing in logistics and manufacturing. ■Improvement of Efficiency Since palletizers are automated, they can quickly process large quantities of products, enhancing the throughput of production lines. ■Reduction of Labor Force By introducing a palletizer, manual palletizing becomes unnecessary, reducing the burden on workers and lowering labor costs. ■Consistency and Accuracy The automated process ensures that products are stacked consistently, reducing mistakes and uneven stacking. ■Improvement of Safety The risks associated with handling heavy loads are minimized, ensuring the safety of workers. ■Optimization of Space Palletizers stack products on pallets in an optimal manner, maximizing the use of space within warehouses. ■Improvement of Inventory Management Management by pallet units becomes possible, enhancing visibility of inventory and making inventory management easier. ■Flexibility Robot palletizers, for example, can accommodate various shapes and sizes of products, allowing for flexible responses to changes in product lines.

Automated Machines Using Robots ■ Robot Palletizer - Uses a robotic arm to pick up products and place them on pallets. - Highly flexible, capable of stacking in complex patterns. - Automation reduces work time and decreases human errors. - Reduces the burden on workers when handling heavy loads and improves safety. ■ Loading Device Using Collaborative Robots and 3D Camera Vision - Collaborative robots are equipped with sensors and cameras, featuring safety functions to avoid contact with humans. - The 3D vision camera accurately recognizes the shape, size, and position of the parts and materials to be loaded. - The camera identifies objects, and the collaborative robot automatically loads materials or parts. - Robots can be used in narrow spaces where safety fences cannot be installed. ■ Image Inspection Device Using Fist Robots - Fist robots enable precise movements, achieving high accuracy in image inspection. - Compared to manual inspection, they can process large amounts of data in a short time, improving productivity. - Inspections by robots are conducted under consistent conditions, resulting in less variation in results and enabling consistent quality control.

Collaborative Robot and 3D Vision Camera Used for Irregular Material Feeding Device (Picking Robot) ■ Collaborative Robot Although speed is limited for safety reasons, by installing sensors around the equipment, it can operate at speeds comparable to industrial robots. When the sensors detect human intrusion, the robot's movement can be slowed down to the speed of a collaborative robot, allowing production to continue without stopping work. ■ 3D Vision Camera It enables high-precision object recognition and positioning, accommodating complex shapes and arrangements. It can process data in real-time and functions effectively even in dynamic environments. - Improved Work Efficiency It can quickly and accurately select products, significantly reducing work time. - Reduction in Labor Costs Automating long hours of work and repetitive tasks helps alleviate labor shortages. - Enhanced Accuracy It reduces picking errors and ensures accurate product selection. - Improved Safety of the Work Environment By entrusting heavy loads and dangerous tasks to robots, employee safety can be secured. - Operates 24 Hours It can continuously perform tasks, making it capable of handling peak logistics times.

Image inspection systems have various advantages! ■ High-precision inspection By using cameras and sensors, high-resolution images can be obtained to detect fine defects and abnormalities. ■ Efficiency through automation Compared to manual inspections, work time can be significantly reduced. ■ Consistent results Machine inspections are conducted under the same conditions every time, resulting in less variation and maintaining consistent quality. ■ Real-time feedback Data is processed in real-time, providing immediate results. This allows for quick responses when issues arise. ■ Data collection and analysis Inspection results are stored as digital data, which can be useful for later analysis and trend identification. ■ Diverse applications There is flexibility to accommodate various industries and applications. It is used in a wide range of fields, including electronics, food, and automotive parts. ■ Cost reduction In the long term, it can reduce labor costs and costs associated with defective products, providing economic benefits. ■ Improved safety Using image inspection systems ensures the safety of operators even in hazardous environments or under high temperature and pressure conditions.

Introduction to Image Inspection Systems ■ High-Precision Inspection Using cameras and sensors, high-resolution images can be captured to detect fine defects and abnormalities. ■ Efficiency through Automation Image inspection is automated, significantly reducing work time compared to manual inspection and improving productivity. ■ Consistent Results Machine inspections are conducted under the same conditions every time, resulting in less variability and maintaining consistent quality. ■ Real-Time Processing Data is processed in real-time, providing immediate results. This allows for quick responses when issues arise. ■ Data Collection and Analysis Inspection results are stored as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Diverse Applications It can accommodate various industries and applications, making it useful in a wide range of fields such as electronics, food, and automotive parts. ■ Cost Reduction It offers economic benefits by reducing labor costs and the costs associated with defective products. ■ Enhanced Safety It can be used in hazardous environments and under high temperature and pressure conditions, ensuring the safety of operators.

■High Cutting Ability Diamond saws are made from very hard materials, allowing them to efficiently cut through tire rubber, fibers, and metal wires, enabling quick tire processing. ■Precise Cutting With high precision cutting capabilities, tires can be accurately cut to the required size and shape, making the recycling process smoother. ■Durability Diamond saws have a long lifespan and do not require frequent blade replacements. This reduces operational costs and maintains stable performance over a long period. ■Smooth Cutting Surface The cutting surface is smooth, reducing the effort required for post-processing and improving the efficiency of the recycling process. ■Versatility with Various Materials Tires contain not only rubber but also metal and fibers. Diamond saws can handle these materials, allowing for the processing of various types of tires. ■Safety Well-designed cutting machines consider the safety of operators, producing less vibration and noise, and maintaining a comfortable working environment. ■Environmental Considerations Tire recycling contributes to environmental protection. It allows for the efficient processing of tires and maximizes the extraction of reusable materials.

**Advantages of Cutting Machines Using Diamond Saws** ■ High Cutting Precision Diamond saws are made from extremely hard materials, allowing for precise cutting. They are suitable for cutting parts with complex shapes and fine details. ■ Durability Diamond is a very hard material, resulting in a long lifespan for cutting blades, reducing the need for frequent replacements. This helps lower operational costs and maintain stable performance over a long period. ■ Smooth Cutting Surface The cutting surface is smooth, which reduces the effort required for post-processing. This shortens the time needed for finishing work. ■ Compatibility with Various Materials They can cut a wide range of materials, including concrete, stone, ceramics, and metals. ■ Low Heat Generation There is minimal heat generated during cutting, reducing the risk of material deformation and burning. ■ Efficient Cutting The cutting speed is fast, allowing for efficient work progress and increased productivity. ■ Safety When used properly, there is less vibration and noise during cutting, enabling safe operation.

Introduction to the Manufacturing Line for Touch Panels for Smartphones (Excluding Wet Processes) The manufacturing of touch panels for smartphones involves highly advanced and precise processes. ■ Preparation of the Substrate The glass substrate (typically strengthened glass or chemically strengthened glass) is cleaned to remove surface dirt and oils. ■ Formation of the Conductive Layer A conductive thin film, such as ITO (indium tin oxide), is coated onto the glass substrate using sputtering or vapor deposition methods. This creates a layer capable of sending and receiving electrical signals to detect touch operations. ■ Pattern Formation Using photolithography and etching processes, the necessary patterns are formed on the conductive layer. This arranges the electrodes of the touch sensor. ■ Protective Layer and Coating To enhance durability and sensitivity, a protective film or coating layer is added. This includes anti-reflective coatings and scratch-resistant coatings. ■ Lamination and Assembly The various layers of the touch panel (glass substrate, conductive layer, protective layer, etc.) are laminated together to achieve the final shape. ■ Inspection and Quality Control Electrical sensitivity, response speed, durability, and other factors are rigorously inspected, and defective products are removed.

We receive requests from our customers and carry out everything from concept, design, parts manufacturing, assembly and adjustment, electrical control, to installation consistently in our own factory, manufacturing various automatic machines. We design and manufacture equipment (such as inspection machines and assembly machines) to replace or assist with heavy labor, dangerous tasks, advanced tasks that are impossible for human hands, repetitive and large-scale tasks, and work in poor environments. ■ Flow until completion Specification meeting and machine design We propose in an easy-to-understand manner, closely aligning with the customer's requests. ↓ Parts manufacturing We can respond to sudden design changes through in-house parts production. ↓ Electrical and control Our in-house engineers realize movements according to customer wishes. ↓ Assembly and on-site installation Assembly and adjustment by skilled employees. ■ We design various systems to support our customers, regardless of industry or business type. It is also possible to request only parts manufacturing, so for more details, please download the PDF or feel free to contact us.

"A dedicated device for directly printing text and images on cardboard and corrugated cardboard." Specifically, it refers to a device that automatically prints barcodes, lot numbers, and product information. It is frequently used in factories, warehouses, and assembly lines, making it very convenient for efficiently carrying out large-scale printing tasks. ■ Features - High adaptability Can accommodate thick cardboard and corrugated cardboard. - Durability and stability Designed to print accurately on uneven surfaces. - Automatic continuous printing Continuously prints on products or packages on the line. - High precision and speed Can print at high speed with accurate positioning. - Automation of operations Minimizes manual labor and improves work efficiency.

■Introduction of Laser Marking Equipment for Electronic Components 【A device that uses laser beams to precisely engrave characters and images on various materials】 - High Precision and High Resolution Laser marking can clearly engrave fine characters and codes, making it ideal for product identification and tracking. - Non-Contact and Non-Destructive Since marking can be done without physical contact, it minimizes damage to electronic components. - High-Speed Processing It allows for marking a large number of electronic components in a short time, thereby improving productivity. - Environmentally Friendly By not using chemical inks or solvents, it has a low environmental impact and maintains a clean working environment. - Durability Laser engraving is resistant to wear and peeling, ensuring information is retained for a long time. - Compatibility with Various Materials It can accommodate a wide range of materials, including plastics, metals, and ceramics. - Automation of Operations By minimizing manual labor, it leads to reduced labor costs. It significantly contributes to the improvement of quality control in electronic components.