真田製作所 List of Products and Services

A cutting machine developed using diamond saws extracted from thousands of meters deep in the ocean. ■ High Cutting Precision The diamond saw is made from extremely hard materials, allowing for precise cutting. This makes it suitable for cutting parts with complex shapes and fine details. ■ Durability Diamond is an extremely hard material, and the lifespan of the cutting blade is long, eliminating the need for frequent replacements and providing stable performance over an extended period. ■ Smooth Cutting Surface Using a diamond saw results in a smooth cutting surface, reducing the effort required for finishing work and shortening the time needed. ■ Compatibility with Various Materials It can cut a variety of materials such as concrete, stone, ceramics, and metals, making it suitable for a wide range of applications. ■ Low Heat Generation It generates little heat during cutting, reducing the risk of material deformation and burning, which improves cutting quality. ■ Efficient Cutting The cutting speed is fast, allowing for efficient progress in work, thereby enhancing productivity. ■ Safety When used properly, it produces less vibration and noise during cutting, enabling safe operation.

Introduction to Hardware Assembly Machines A hardware assembly machine refers to a machine or device used to assemble metal parts and hardware. These machines are particularly used in the manufacturing and construction industries, allowing for efficient assembly of components. They are designed to handle various types of metal parts and perform precise assembly tasks. Specifically, many of them have the capability to automatically assemble hardware such as screws, bolts, and nuts, contributing to improved efficiency and quality. Compared to manual work, they offer higher precision and can standardize production, leading to stable output and reduced working time.

Wig Automatic Manufacturing Device - Wig Net Hair Implanting Machine - Development Period: 2 Years A device for implanting pre-cut synthetic hair into elastic net fabric. It includes a stocker for cut hair, a mechanism to maintain the net at a specified constant tension, a mechanism to feed the net according to commanded values, and a mechanism to extract a constant number (1, 2, or 3 strands) of hair from the stocker. It is composed of a mechanism for weaving the extracted hair into the net. It is equipped with 48 sewing needles and can sew at a speed approximately 30 times faster than that of a human. It can accommodate various sizes, from long wigs to partial thinning hair coverage. "For the medical industry" "For the beauty industry"

【Weight Storage Rack】 This is a rack designed to safely store and organize weights used outdoors. Made of stainless steel, it has high resistance to rust and durability. This allows it to be used in outdoor and humid environments. The rack frame is designed according to specific needs, so it is important to consider the intended use and installation location when choosing. We have designed it by closely listening to our customers' requests and conducting on-site inspections.

"I want to create a product that makes it hard to tell if someone is wearing false eyelashes." We took two years to complete this project in line with the client's request! We have a machine that adheres 160 eyelash-like fibers (0.07 mm thick) at 26 mm intervals to a sheet that feels close to human skin, and fixes it to a display resin board with a small amount of adhesive. There is a mechanism that accurately extracts 160 fibers from a hair stocker (four units are equipped). It receives a completion signal from the four extraction machines with a time difference, receives the eyelashes, hands them over to a chuck that measures the quantity, and after counting is complete, sends them to the next section. There is a mechanism that cuts out and adheres two sheets for both eyes to securely fix the eyelashes. The first robot receives the eyelashes sent out, laser cuts them to length, and accurately positions them on a sheet with a very small amount of adhesive applied. After adhering to the second six-axis robot sheet, the excess parts of the sheet are laser cut, and UV irradiation is performed on the adhesive before sending it to the department that curls the eyelashes. The third robot, which adheres the two false eyelashes to a display plastic board, is composed of a conveyor that discharges the final product.

Image Inspection Device Using Knuckle Robots ■ High Precision Inspection Knuckle robots enable precise movements, achieving high accuracy in image inspections. This reduces the chances of missing fine defects or abnormalities. ■ Efficient Operations The automated system enhances the speed of inspection tasks. Compared to manual inspections, it can process large amounts of data in a short time, thereby improving productivity. ■ Consistent Results Inspections performed by robots are conducted under the same conditions, resulting in less variability and enabling consistent quality control. ■ Reduced Labor Burden By entrusting monotonous and repetitive tasks to robots, the burden on workers is alleviated, allowing them to focus on more advanced tasks. ■ Data Collection and Analysis The image inspection device can save inspection results as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Flexibility Knuckle robots can be programmed to adapt to different products and inspection conditions, making them suitable for various applications.

人手不足の解消×生産性向上！ねじ込み式キャップ用パッキン自動挿入機のご紹介 キャップ用中栓圧入機は、飲料や化粧品などの容器に中栓（インナーキャップやシール）を 自動的に圧入するための機械です。 これにより、密封性を高め、内容物の品質保持や衛生管理を向上させることができます。 ■本機の特徴 ・高効率＆高速処理 1時間に最大1200個のキャップにパッキンを挿入することが可能 ・パーツフィーダー搭載 キャップ・パッキンを自動整列し安定供給 ・真空吸着式挿入 ズレることなく、正確にパッキンをセット ・設定数ごとに自動袋詰め 袋をセットすれば設定個数をスムーズに投入（空袋は複数枚セット可能） ・複数キャップに対応 ジグ交換で異なるキャップサイズにも柔軟に対応 ・単独稼働OK 既存ラインに影響を与えず、すぐに導入可能

A parts inspection device is a machine used to automatically inspect the quality of products and components. It is mainly used in the manufacturing and quality control fields, allowing for efficient and accurate inspections. There are vision systems that utilize image processing technology and measurement devices that use sensors, which are employed in various industries such as electronics, automotive parts, and food. ■ High Speed It can inspect a large number of products in a short time, improving the efficiency of production lines. ■ High Precision It can detect fine defects and abnormalities that may be overlooked by the human eye. ■ Data Collection Inspection results can be recorded as digital data, aiding in analysis and traceability. ■ Automation By conducting inspections without human intervention, it can reduce human errors. - Types of Parts Inspection Devices "Dimension Measuring Instruments" such as calipers, micrometers, and 3D measuring devices that accurately measure the dimensions of parts. "Appearance Inspection Devices" that use cameras and image processing technology to detect defects in the appearance and surface of parts. "Functional Inspection Devices" that are testing devices to confirm whether parts function as designed. "Material Testing Machines" that evaluate the material properties of parts (strength, hardness, elasticity, etc.).

Introduction to the Load Cell Filling Capper This is an automated device that fills liquids while accurately measuring weight and volume, and then carries out a series of processes including capping. A "load cell" is a sensor that measures weight, and a "filling capper" refers to a device that fills containers with contents. ■ High-Precision Weight Measurement Accurate filling amounts are managed using a load cell. ■ Automatic Control Filling automatically stops when the set volume or weight is reached. ■ Automatic Sealing and Capping The process also includes automatically closing the lid after filling. ■ Improved Work Efficiency It reduces manual labor, achieving shorter work times and lower errors.

The small-diameter hole drilling automatic machine is designed for high-precision processing of holes with particularly small diameters. It plays a very important role in fields where precision machining is required. ■ Applications It is used in various fields such as electronic components, precision machinery, and the aerospace industry. It is especially valuable for drilling small holes in substrates and metal parts. ■ Machining Precision High precision is required for small-diameter drilling. Holes can be drilled at exact positions based on programming. ■ Tool Selection Particularly thin drill bits and tools made of cemented carbide are used. This helps to suppress vibrations during processing and maintain precision. ■ Cooling and Lubrication Since heat is likely to be generated, it is important to use coolant and lubricants. This prevents tool wear and improves the quality of the machined surface. ■ Advantages of Automation Using automatic machines can enhance work efficiency and increase productivity. It enables continuous production and contributes to cost reduction. ■ Machine Selection It is important to choose the optimal machine based on the material to be processed, the size of the holes, and the required precision.

At Sanada Manufacturing Co., Ltd., we create filling systems tailored to the viscosity of liquids, the shape of containers, and cycle times. ■ High Productivity Filling operations can be performed much faster than manual work, making it suitable for mass production. ■ Accuracy and Consistency The system can fill the set amount accurately, ensuring product consistency. ■ Reduction in Labor Costs The number of operators can be reduced, leading to lower labor costs in the long term. ■ Improved Safety Ensures the safety of operators when handling hazardous or high-temperature liquids. Automation reduces the risk of operators being exposed to dangerous environments. ■ Flexibility Designed to accommodate different sizes and types of containers, making product line changes easy. ■ Ease of Maintenance Designed for easy maintenance, minimizing downtime during failures. ■ Data Collection and Tracking Records data from the filling process for later analysis, aiding in quality control and productivity improvement. ■ Environmental Considerations The automated filling process minimizes liquid waste, reducing the environmental impact.

"Introduction of a semi-automatic device for accurately filling viscous fragrance liquids into aluminum pouches (thin bags made of aluminum material)" ■ High Filling Accuracy It can fill the set amount accurately, which helps in quality control of the product. ■ Types According to Application Choose from piston type, weight type, counting type, etc., according to the properties of the liquid and the production line. ■ Ease of Operation Settings and adjustments are relatively simple, and maintenance is also easy. "Process" 1. Insert the aluminum pouch into the intermittently moving chuck by hand. 2. Inject nitrogen through the injection port. 3. Accurately fill the liquid using the filling machine. 4. Steam sterilization process. 5. Clamp the aluminum pouch from both sides and discharge the air (nitrogen) inside the bag. 6. Cap the pouch while maintaining the condition. 7. Discharge onto the conveyor. ■ After liquid filling, there is a steam sterilization process. If air remains inside the bag, there is a risk of bacterial growth, so removing air before capping is a very important point.

The pouch filling and sealing machine is a device used to fill liquid or paste products into pouches and then seal those pouches. ■ Filling Function It accurately fills liquids and pastes into pouches. The filling methods include gravity, pump, and pressure types. ■ Sealing Function After filling, it seals the opening of the pouch using heat or pressure. This prevents leakage of the contents and improves shelf life. ■ Automation Many pouch filling and sealing machines are automated, allowing for continuous processes such as filling, sealing, and cutting. This significantly enhances production efficiency. ■ Variety of Pouch Shapes It can accommodate various pouch shapes, including stand-up pouches, flat pouches, and zipper pouches. ■ Hygiene Management Since it is often used for food filling, strict hygiene standards are adhered to. Stainless steel components and cleanroom-compatible designs are common. ■ Filling Accuracy It allows for high-precision filling, maintaining the quality of the products.

A palletizer refers to a machine or system that automatically stacks products or goods onto pallets. It is used to achieve efficient palletizing in logistics and manufacturing. ■Improved Efficiency Palletizers are automated, allowing for the rapid processing of large quantities of products, thereby increasing the throughput of production lines. ■Reduction of Labor By introducing a palletizer, manual palletizing becomes unnecessary, reducing the burden on workers and lowering labor costs. ■Consistency and Accuracy The automated process ensures consistent stacking of products, reducing errors and uneven stacking. ■Enhanced Safety The risks associated with handling heavy loads are minimized, ensuring the safety of workers. ■Space Optimization Palletizers stack products on pallets in an optimal manner, maximizing the use of warehouse space. ■Improved Inventory Management Management by pallet units becomes possible, enhancing inventory visibility and making inventory management easier. ■Flexibility Robot palletizers, for example, can accommodate products of various shapes and sizes, allowing for flexible responses to changes in product lines.

Automated Machines Using Robots ■ Robot Palletizer - Uses a robotic arm to pick up products and place them on a pallet. - Highly flexible, capable of stacking in complex patterns. - Automation reduces work time and decreases human error. - Reduces the burden on workers when handling heavy loads and improves safety. ■ Loading Device Using Collaborative Robots and 3D Camera Vision - Collaborative robots are equipped with sensors and cameras, featuring safety functions to avoid contact with humans. - The 3D vision camera accurately recognizes the shape, size, and position of parts and materials to be loaded. - The camera identifies objects, and the collaborative robot automatically loads materials or parts. - Robots can be used in narrow spaces where safety fences cannot be installed. ■ Image Inspection Device Using Fist Robots - Fist robots enable precise movements, achieving high accuracy in image inspections. - Compared to manual inspections, they can process large amounts of data in a short time, improving productivity. - Inspections performed by robots are conducted under consistent conditions, resulting in less variation in results and enabling consistent quality control.

Collaborative Robot and 3D Vision Camera Used for Irregular Material Feeding Device (Picking Robot) ■ Collaborative Robot Although speed is limited for safety reasons, by installing sensors around the equipment, it can operate at speeds comparable to industrial robots. When the sensors detect human intrusion, the robot's movement can be slowed down to the speed of a collaborative robot, allowing production to continue without stopping work. ■ 3D Vision Camera It enables high-precision object recognition and positioning, accommodating complex shapes and arrangements. It can process data in real-time and functions effectively even in dynamic environments. - Improved Work Efficiency It can quickly and accurately select products, significantly reducing work time. - Reduction in Labor Costs Automating long hours of work and repetitive tasks helps alleviate labor shortages. - Enhanced Accuracy It reduces picking errors and ensures accurate product selection. - Improved Safety of the Work Environment By entrusting heavy loads and dangerous tasks to robots, employee safety can be secured. - Operates 24 Hours It can continuously perform tasks, making it capable of handling peak logistics times.

Image inspection systems have various advantages! ■ High-precision inspection By using cameras and sensors, high-resolution images can be obtained to detect fine defects and abnormalities. ■ Efficiency through automation Compared to manual inspection, work time can be significantly reduced. ■ Consistent results Machine inspections are conducted under the same conditions every time, resulting in less variability and maintaining consistent quality. ■ Real-time feedback Data is processed in real-time, providing immediate results. This allows for quick responses when issues arise. ■ Data collection and analysis Inspection results are stored as digital data, which can be useful for later analysis and trend identification. ■ Diverse applications There is flexibility to accommodate various industries and uses. It is utilized across a wide range of fields, including electronics, food, and automotive parts. ■ Cost reduction In the long term, it can reduce labor costs and costs associated with defective products, providing economic benefits. ■ Improved safety Using image inspection systems ensures the safety of operators even in hazardous environments or under high temperature and pressure conditions.

Introduction to Image Inspection Systems ■ High-Precision Inspection Using cameras and sensors, high-resolution images can be captured to detect fine defects and abnormalities. ■ Efficiency through Automation Image inspection is automated, significantly reducing work time compared to manual inspection, thereby improving productivity. ■ Consistent Results Machine inspections are conducted under the same conditions, resulting in less variation and maintaining consistent quality. ■ Real-Time Processing Data is processed in real-time, providing immediate results. This allows for quick responses when issues arise. ■ Data Collection and Analysis Inspection results are stored as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Diverse Applications It can cater to various industries and applications, being utilized in a wide range of fields such as electronics, food, and automotive parts. ■ Cost Reduction It offers economic benefits by reducing labor costs and the costs associated with defective products. ■ Enhanced Safety It can be used in hazardous environments and under high temperature and pressure conditions, ensuring the safety of operators.

■High Cutting Ability Diamond saws are made from very hard materials, allowing them to efficiently cut through tire rubber, fibers, and metal wires, enabling quick tire processing. ■Precise Cutting With high precision, tires can be accurately cut to the required size and shape, making the recycling process smoother. ■Durability Diamond saws have a long lifespan and do not require frequent blade replacements. This reduces operational costs and maintains stable performance over a long period. ■Smooth Cutting Surface The cutting surface is smooth, reducing the effort needed for post-processing and improving the efficiency of the recycling process. ■Versatility with Various Materials Tires contain not only rubber but also metal and fibers. Diamond saws can handle these materials, allowing for the processing of various types of tires. ■Safety Well-designed cutting machines take worker safety into consideration, producing less vibration and noise, thus maintaining a comfortable working environment. ■Environmental Consideration Tire recycling contributes to environmental protection. It allows for the efficient processing of tires and maximizes the extraction of reusable materials.

**Advantages of Cutting Machines Using Diamond Saws** ■ High Cutting Precision Diamond saws are made from extremely hard materials, allowing for precise cutting. They are suitable for cutting parts with complex shapes and fine details. ■ Durability Diamond is a very hard material, resulting in a long lifespan for cutting blades, reducing the need for frequent replacements. This helps lower operational costs and maintain stable performance over a long period. ■ Smooth Cutting Surface The cutting surface is smooth, which reduces the effort required for post-processing. This shortens the time needed for finishing work. ■ Compatibility with Various Materials They can cut a wide range of materials, including concrete, stone, ceramics, and metals. ■ Low Heat Generation There is minimal heat generated during cutting, reducing the risk of material deformation and burning. ■ Efficient Cutting The cutting speed is fast, allowing for efficient work progress and increased productivity. ■ Safety When used properly, there is less vibration and noise during cutting, enabling safe operation.

We receive requests from our customers and consistently carry out everything from concept, design, parts manufacturing, assembly and adjustment, electrical control, to installation in our own factory, producing various automated machines. We design and manufacture equipment (such as inspection machines and assembly machines) to replace or assist with heavy labor, dangerous tasks, advanced tasks that are impossible for human hands, repetitive and large-scale tasks, and work in harsh environments. ■ Flow until completion Specification meeting and machine design We listen to our customers' requests and provide clear proposals. ↓ Parts manufacturing In-house parts manufacturing allows us to respond to sudden design changes. ↓ Electrical and control Our in-house engineers realize movements in line with customer wishes. ↓ Assembly and on-site installation Assembly and adjustment by skilled employees. ■ We design various systems to support our customers, regardless of industry or business type. It is also possible to request only parts manufacturing, so for more details, please download the PDF or feel free to contact us.

"A dedicated device for directly printing text and images on cardboard and corrugated cardboard." Specifically, it refers to a device that automatically prints barcodes, lot numbers, and product information. It is frequently used in factories, warehouses, and assembly lines, making it very convenient for efficiently carrying out large-scale printing tasks. ■ Features - High adaptability Can accommodate thick cardboard and corrugated cardboard. - Durability and stability Designed to print accurately on uneven surfaces. - Automatic continuous printing Continuously prints on products and packages on the line. - High precision and speed Can print quickly and accurately at precise locations. - Automation of operations Minimizes manual labor and improves work efficiency.

■Introduction of Laser Marking Equipment for Electronic Components 【A device that uses laser beams to engrave characters and images with high precision on various materials】 - High Precision and High Resolution Laser marking can clearly engrave fine characters and codes, making it ideal for product identification and tracking. - Non-Contact and Non-Destructive Since marking can be done without physical contact, there is minimal damage to electronic components. - High-Speed Processing It allows for marking a large number of electronic components in a short time, thereby improving productivity. - Environmentally Friendly By not using chemical inks or solvents, it has a low environmental impact and maintains a clean working environment. - Durability Laser engraving is resistant to wear and peeling, retaining information for a long time. - Compatibility with Various Materials It can accommodate a variety of materials such as plastics, metals, and ceramics. - Automation of Operations By minimizing manual labor, it leads to a reduction in labor costs. It significantly contributes to the improvement of quality control in electronic components.

We will automate the inspection of defective products, such as scratches and dirt on very small and fine parts. These are widely used in advanced technology fields, including microchips, electronic components, medical devices, and optical parts. They are used in advanced measuring instruments in factories and research institutions to inspect the accuracy of dimensions and shapes of processed parts and products. With the automatic inspection function, stable quality control can be achieved for product quality management and compliance with standards. ■ Three-dimensional measuring instruments They perform high-precision coordinate measurements and measure the dimensions of complex shapes. ■ Surface roughness measuring instruments They evaluate the finishing condition of surfaces. ■ Optical inspection devices They detect fine defects and dimensions using image analysis. ■ Laser measuring instruments They perform high-speed measurements without contact.

【Fully automated inspection of scratches, dirt, and dimensional defects on ultra-small components】 This is an optimal inspection solution for fields requiring precision processes, such as electronic components, medical devices, and optical devices. Robot transport and AI image analysis work together to highly automate inspections that depend on operators. It has been implemented in research institutions and production lines, achieving high-precision dimensional verification and stable quality assurance. ■ 3D Measuring Instruments Analyzes accurate positions and dimensions even for complex shapes. ■ Surface Roughness Measuring Instruments Quantifies fine surface anomalies and visualizes processing quality. ■ Optical Inspection Equipment Rapidly extracts minute defects, burrs, and scratches through AI image processing. ■ Laser Measuring Instruments Provides stable measurements without contact and is compatible with high-speed lines.

"Significantly improve process reliability by presenting quality standards in numerical form." This inspection equipment is ideal for products that require strict standards, such as microchips, medical devices, and optical products. By combining advanced measuring instruments with image analysis, it quantitatively evaluates dimensions, shapes, and surface conditions. The preservation of inspection logs also contributes to improved traceability and process enhancement. ■ Three-dimensional measuring instrument High-density measurement of precision-required machined parts. ■ Surface roughness measuring instrument Numerical management of changes in the condition of the machined surface. ■ Optical inspection device Stable detection of fine anomalies through image processing. ■ Laser measuring instrument Achieves high repeatability and precision measurements even on high-speed lines.

【Wide-ranging support from microstructure analysis to prototype quality confirmation】 A high-precision inspection system utilized in university laboratories, development departments, and analytical institutions. It contributes to improving the accuracy of product development by measuring the dimensions and surface conditions of tiny components from multiple angles. By combining three-dimensional measurement, optical analysis, and laser measurement, it can accommodate everything from prototypes to mass-produced parts. It also has high reliability as research data and is used for characteristic evaluation and process design. ■ Three-dimensional measuring instrument Acquires complex shape models with high precision. ■ Surface roughness measuring instrument Analyzes differences in finishing conditions in detail. ■ Optical inspection device Visualizes minute defects with high-magnification images. ■ Laser measuring instrument Safely measures sensitive components without contact.

【AI detects tiny scratches, pattern defects, and dirt with high accuracy】 This is a precision inspection device that meets the strict quality standards required for semiconductor wafers, microchips, and electronic components. By combining advanced image analysis with robotic transport, it significantly automates inspections that rely on visual checks. From ensuring dimensional accuracy to defect detection, it contributes to the stable operation of mass production lines. ■ 3D Measuring Instrument Accurately captures the dimensions of fine structures. ■ Surface Roughness Measuring Instrument Numerically evaluates the finish of electrode and wiring surfaces. ■ Optical Inspection Device Rapidly analyzes tiny defects and pattern abnormalities. ■ Laser Measuring Instrument Non-contact measurement suitable for sensitive electronic components.

【Reliable Evaluation of Dimensional Errors and Surface Defects in Medical Small Parts】 This inspection system is ideal for quality control of fine metal and resin parts used in medical devices and therapeutic devices. It automatically assesses variations in shape, minute burrs, surface scratches, and ensures the safety and reliability of the products. ■ Three-Dimensional Measuring Instrument Accurately measures the dimensions of precisely machined parts. ■ Surface Roughness Measuring Instrument Visualizes the uniformity of the finishing state. ■ Optical Inspection Device Detects minute defects and foreign objects through image analysis. ■ Laser Measuring Instrument Supports both resin and metal with non-contact measurement.

【High-Precision Check for Transparent Defects and Surface Abnormalities in Optical Components】 We accurately evaluate the surface conditions that determine the quality of optical products such as lenses, prisms, and optical films. We utilize image analysis to ensure that minute scratches, chipping, and foreign objects are not overlooked, contributing to the stabilization of product performance. ■ Three-Dimensional Measuring Instruments Capable of accurately measuring lens shapes and curvatures. ■ Surface Roughness Measuring Instruments Quantifies the smoothness of optical surfaces to assess quality. ■ Optical Inspection Equipment Analyzes transparent defects and minute scratches at high magnification. ■ Laser Measuring Instruments Achieves high-sensitivity optical measurements in a non-contact manner.