真田製作所 List of Products and Services

A parts inspection device is a machine used to automatically inspect the quality of products and components. It is mainly used in the manufacturing and quality control fields, allowing for efficient and accurate inspections. There are vision systems that utilize image processing technology and measurement devices that use sensors, which are employed in various industries such as electronics, automotive parts, and food. ■ High Speed It can inspect a large number of products in a short time, improving the efficiency of production lines. ■ High Precision It can detect fine defects and abnormalities that may be overlooked by the human eye. ■ Data Collection Inspection results can be recorded as digital data, aiding in analysis and traceability. ■ Automation By conducting inspections without human intervention, it can reduce human errors. - Types of Parts Inspection Devices "Dimension Measuring Instruments" such as calipers, micrometers, and 3D measuring devices that accurately measure the dimensions of parts. "Appearance Inspection Devices" that use cameras and image processing technology to detect defects in the appearance and surface of parts. "Functional Inspection Devices" that are testing devices to confirm whether parts function as designed. "Material Testing Machines" that evaluate the material properties of parts (strength, hardness, elasticity, etc.).

Image inspection systems have various advantages! ■ High-precision inspection By using cameras and sensors, high-resolution images can be obtained to detect fine defects and abnormalities. ■ Efficiency through automation Compared to manual inspection, work time can be significantly reduced. ■ Consistent results Machine inspections are conducted under the same conditions every time, resulting in less variability and maintaining consistent quality. ■ Real-time feedback Data is processed in real-time, providing immediate results. This allows for quick responses when issues arise. ■ Data collection and analysis Inspection results are stored as digital data, which can be useful for later analysis and trend identification. ■ Diverse applications There is flexibility to accommodate various industries and uses. It is utilized across a wide range of fields, including electronics, food, and automotive parts. ■ Cost reduction In the long term, it can reduce labor costs and costs associated with defective products, providing economic benefits. ■ Improved safety Using image inspection systems ensures the safety of operators even in hazardous environments or under high temperature and pressure conditions.

Introduction to Image Inspection Systems ■ High-Precision Inspection Using cameras and sensors, high-resolution images can be captured to detect fine defects and abnormalities. ■ Efficiency through Automation Image inspection is automated, significantly reducing work time compared to manual inspection, thereby improving productivity. ■ Consistent Results Machine inspections are conducted under the same conditions, resulting in less variation and maintaining consistent quality. ■ Real-Time Processing Data is processed in real-time, providing immediate results. This allows for quick responses when issues arise. ■ Data Collection and Analysis Inspection results are stored as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Diverse Applications It can cater to various industries and applications, being utilized in a wide range of fields such as electronics, food, and automotive parts. ■ Cost Reduction It offers economic benefits by reducing labor costs and the costs associated with defective products. ■ Enhanced Safety It can be used in hazardous environments and under high temperature and pressure conditions, ensuring the safety of operators.

Image Inspection Device Using Knuckle Robots ■ High Precision Inspection Knuckle robots enable precise movements, achieving high accuracy in image inspections. This reduces the chances of missing fine defects or abnormalities. ■ Efficient Operations The automated system enhances the speed of inspection tasks. Compared to manual inspections, it can process large amounts of data in a short time, thereby improving productivity. ■ Consistent Results Inspections performed by robots are conducted under the same conditions, resulting in less variability and enabling consistent quality control. ■ Reduced Labor Burden By entrusting monotonous and repetitive tasks to robots, the burden on workers is alleviated, allowing them to focus on more advanced tasks. ■ Data Collection and Analysis The image inspection device can save inspection results as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Flexibility Knuckle robots can be programmed to adapt to different products and inspection conditions, making them suitable for various applications.

We receive requests from our customers and consistently carry out everything from concept, design, parts manufacturing, assembly and adjustment, electrical control, to installation in our own factory, producing various automated machines. We design and manufacture equipment (such as inspection machines and assembly machines) to replace or assist with heavy labor, dangerous tasks, advanced tasks that are impossible for human hands, repetitive and large-scale tasks, and work in harsh environments. ■ Flow until completion Specification meeting and machine design We listen to our customers' requests and provide clear proposals. ↓ Parts manufacturing In-house parts manufacturing allows us to respond to sudden design changes. ↓ Electrical and control Our in-house engineers realize movements in line with customer wishes. ↓ Assembly and on-site installation Assembly and adjustment by skilled employees. ■ We design various systems to support our customers, regardless of industry or business type. It is also possible to request only parts manufacturing, so for more details, please download the PDF or feel free to contact us.

Collaborative Robot and 3D Vision Camera Used for Irregular Material Feeding Device (Picking Robot) ■ Collaborative Robot Although speed is limited for safety reasons, by installing sensors around the equipment, it can operate at speeds comparable to industrial robots. When the sensors detect human intrusion, the robot's movement can be slowed down to the speed of a collaborative robot, allowing production to continue without stopping work. ■ 3D Vision Camera It enables high-precision object recognition and positioning, accommodating complex shapes and arrangements. It can process data in real-time and functions effectively even in dynamic environments. - Improved Work Efficiency It can quickly and accurately select products, significantly reducing work time. - Reduction in Labor Costs Automating long hours of work and repetitive tasks helps alleviate labor shortages. - Enhanced Accuracy It reduces picking errors and ensures accurate product selection. - Improved Safety of the Work Environment By entrusting heavy loads and dangerous tasks to robots, employee safety can be secured. - Operates 24 Hours It can continuously perform tasks, making it capable of handling peak logistics times.

Automated Machines Using Robots ■ Robot Palletizer - Uses a robotic arm to pick up products and place them on a pallet. - Highly flexible, capable of stacking in complex patterns. - Automation reduces work time and decreases human error. - Reduces the burden on workers when handling heavy loads and improves safety. ■ Loading Device Using Collaborative Robots and 3D Camera Vision - Collaborative robots are equipped with sensors and cameras, featuring safety functions to avoid contact with humans. - The 3D vision camera accurately recognizes the shape, size, and position of parts and materials to be loaded. - The camera identifies objects, and the collaborative robot automatically loads materials or parts. - Robots can be used in narrow spaces where safety fences cannot be installed. ■ Image Inspection Device Using Fist Robots - Fist robots enable precise movements, achieving high accuracy in image inspections. - Compared to manual inspections, they can process large amounts of data in a short time, improving productivity. - Inspections performed by robots are conducted under consistent conditions, resulting in less variation in results and enabling consistent quality control.

We will automate the inspection of defective products, such as scratches and dirt on very small and fine parts. These are widely used in advanced technology fields, including microchips, electronic components, medical devices, and optical parts. They are used in advanced measuring instruments in factories and research institutions to inspect the accuracy of dimensions and shapes of processed parts and products. With the automatic inspection function, stable quality control can be achieved for product quality management and compliance with standards. ■ Three-dimensional measuring instruments They perform high-precision coordinate measurements and measure the dimensions of complex shapes. ■ Surface roughness measuring instruments They evaluate the finishing condition of surfaces. ■ Optical inspection devices They detect fine defects and dimensions using image analysis. ■ Laser measuring instruments They perform high-speed measurements without contact.

【Fully automated inspection of scratches, dirt, and dimensional defects on ultra-small components】 This is an optimal inspection solution for fields requiring precision processes, such as electronic components, medical devices, and optical devices. Robot transport and AI image analysis work together to highly automate inspections that depend on operators. It has been implemented in research institutions and production lines, achieving high-precision dimensional verification and stable quality assurance. ■ 3D Measuring Instruments Analyzes accurate positions and dimensions even for complex shapes. ■ Surface Roughness Measuring Instruments Quantifies fine surface anomalies and visualizes processing quality. ■ Optical Inspection Equipment Rapidly extracts minute defects, burrs, and scratches through AI image processing. ■ Laser Measuring Instruments Provides stable measurements without contact and is compatible with high-speed lines.

"Significantly improve process reliability by presenting quality standards in numerical form." This inspection equipment is ideal for products that require strict standards, such as microchips, medical devices, and optical products. By combining advanced measuring instruments with image analysis, it quantitatively evaluates dimensions, shapes, and surface conditions. The preservation of inspection logs also contributes to improved traceability and process enhancement. ■ Three-dimensional measuring instrument High-density measurement of precision-required machined parts. ■ Surface roughness measuring instrument Numerical management of changes in the condition of the machined surface. ■ Optical inspection device Stable detection of fine anomalies through image processing. ■ Laser measuring instrument Achieves high repeatability and precision measurements even on high-speed lines.

【Wide-ranging support from microstructure analysis to prototype quality confirmation】 A high-precision inspection system utilized in university laboratories, development departments, and analytical institutions. It contributes to improving the accuracy of product development by measuring the dimensions and surface conditions of tiny components from multiple angles. By combining three-dimensional measurement, optical analysis, and laser measurement, it can accommodate everything from prototypes to mass-produced parts. It also has high reliability as research data and is used for characteristic evaluation and process design. ■ Three-dimensional measuring instrument Acquires complex shape models with high precision. ■ Surface roughness measuring instrument Analyzes differences in finishing conditions in detail. ■ Optical inspection device Visualizes minute defects with high-magnification images. ■ Laser measuring instrument Safely measures sensitive components without contact.

【AI detects tiny scratches, pattern defects, and dirt with high accuracy】 This is a precision inspection device that meets the strict quality standards required for semiconductor wafers, microchips, and electronic components. By combining advanced image analysis with robotic transport, it significantly automates inspections that rely on visual checks. From ensuring dimensional accuracy to defect detection, it contributes to the stable operation of mass production lines. ■ 3D Measuring Instrument Accurately captures the dimensions of fine structures. ■ Surface Roughness Measuring Instrument Numerically evaluates the finish of electrode and wiring surfaces. ■ Optical Inspection Device Rapidly analyzes tiny defects and pattern abnormalities. ■ Laser Measuring Instrument Non-contact measurement suitable for sensitive electronic components.

【Reliable Evaluation of Dimensional Errors and Surface Defects in Medical Small Parts】 This inspection system is ideal for quality control of fine metal and resin parts used in medical devices and therapeutic devices. It automatically assesses variations in shape, minute burrs, surface scratches, and ensures the safety and reliability of the products. ■ Three-Dimensional Measuring Instrument Accurately measures the dimensions of precisely machined parts. ■ Surface Roughness Measuring Instrument Visualizes the uniformity of the finishing state. ■ Optical Inspection Device Detects minute defects and foreign objects through image analysis. ■ Laser Measuring Instrument Supports both resin and metal with non-contact measurement.

【High-Precision Check for Transparent Defects and Surface Abnormalities in Optical Components】 We accurately evaluate the surface conditions that determine the quality of optical products such as lenses, prisms, and optical films. We utilize image analysis to ensure that minute scratches, chipping, and foreign objects are not overlooked, contributing to the stabilization of product performance. ■ Three-Dimensional Measuring Instruments Capable of accurately measuring lens shapes and curvatures. ■ Surface Roughness Measuring Instruments Quantifies the smoothness of optical surfaces to assess quality. ■ Optical Inspection Equipment Analyzes transparent defects and minute scratches at high magnification. ■ Laser Measuring Instruments Achieves high-sensitivity optical measurements in a non-contact manner.