真田製作所 List of Products and Services

We receive requests from our customers and consistently carry out everything from concept, design, parts manufacturing, assembly and adjustment, electrical control, to installation in our own factory, producing various automated machines. We design and manufacture equipment (such as inspection machines and assembly machines) to replace or assist with heavy labor, dangerous tasks, advanced tasks that are impossible for human hands, repetitive and large-scale tasks, and work in harsh environments. ■ Flow until completion Specification meeting and machine design We listen to our customers' requests and provide clear proposals. ↓ Parts manufacturing In-house parts manufacturing allows us to respond to sudden design changes. ↓ Electrical and control Our in-house engineers realize movements in line with customer wishes. ↓ Assembly and on-site installation Assembly and adjustment by skilled employees. ■ We design various systems to support our customers, regardless of industry or business type. It is also possible to request only parts manufacturing, so for more details, please download the PDF or feel free to contact us.

人手不足の解消×生産性向上！ねじ込み式キャップ用パッキン自動挿入機のご紹介 キャップ用中栓圧入機は、飲料や化粧品などの容器に中栓（インナーキャップやシール）を 自動的に圧入するための機械です。 これにより、密封性を高め、内容物の品質保持や衛生管理を向上させることができます。 ■本機の特徴 ・高効率＆高速処理 1時間に最大1200個のキャップにパッキンを挿入することが可能 ・パーツフィーダー搭載 キャップ・パッキンを自動整列し安定供給 ・真空吸着式挿入 ズレることなく、正確にパッキンをセット ・設定数ごとに自動袋詰め 袋をセットすれば設定個数をスムーズに投入（空袋は複数枚セット可能） ・複数キャップに対応 ジグ交換で異なるキャップサイズにも柔軟に対応 ・単独稼働OK 既存ラインに影響を与えず、すぐに導入可能

At Sanada Manufacturing Co., Ltd., we create filling systems tailored to the viscosity of liquids, the shape of containers, and cycle times. ■ High Productivity Filling operations can be performed much faster than manual work, making it suitable for mass production. ■ Accuracy and Consistency The system can fill the set amount accurately, ensuring product consistency. ■ Reduction in Labor Costs The number of operators can be reduced, leading to lower labor costs in the long term. ■ Improved Safety Ensures the safety of operators when handling hazardous or high-temperature liquids. Automation reduces the risk of operators being exposed to dangerous environments. ■ Flexibility Designed to accommodate different sizes and types of containers, making product line changes easy. ■ Ease of Maintenance Designed for easy maintenance, minimizing downtime during failures. ■ Data Collection and Tracking Records data from the filling process for later analysis, aiding in quality control and productivity improvement. ■ Environmental Considerations The automated filling process minimizes liquid waste, reducing the environmental impact.

Introduction to the Load Cell Filling Capper This is an automated device that fills liquids while accurately measuring weight and volume, and then carries out a series of processes including capping. A "load cell" is a sensor that measures weight, and a "filling capper" refers to a device that fills containers with contents. ■ High-Precision Weight Measurement Accurate filling amounts are managed using a load cell. ■ Automatic Control Filling automatically stops when the set volume or weight is reached. ■ Automatic Sealing and Capping The process also includes automatically closing the lid after filling. ■ Improved Work Efficiency It reduces manual labor, achieving shorter work times and lower errors.

"Introduction of a semi-automatic device for accurately filling viscous fragrance liquids into aluminum pouches (thin bags made of aluminum material)" ■ High Filling Accuracy It can fill the set amount accurately, which helps in quality control of the product. ■ Types According to Application Choose from piston type, weight type, counting type, etc., according to the properties of the liquid and the production line. ■ Ease of Operation Settings and adjustments are relatively simple, and maintenance is also easy. "Process" 1. Insert the aluminum pouch into the intermittently moving chuck by hand. 2. Inject nitrogen through the injection port. 3. Accurately fill the liquid using the filling machine. 4. Steam sterilization process. 5. Clamp the aluminum pouch from both sides and discharge the air (nitrogen) inside the bag. 6. Cap the pouch while maintaining the condition. 7. Discharge onto the conveyor. ■ After liquid filling, there is a steam sterilization process. If air remains inside the bag, there is a risk of bacterial growth, so removing air before capping is a very important point.

The pouch filling and sealing machine is a device used to fill liquid or paste products into pouches and then seal those pouches. ■ Filling Function It accurately fills liquids and pastes into pouches. The filling methods include gravity, pump, and pressure types. ■ Sealing Function After filling, it seals the opening of the pouch using heat or pressure. This prevents leakage of the contents and improves shelf life. ■ Automation Many pouch filling and sealing machines are automated, allowing for continuous processes such as filling, sealing, and cutting. This significantly enhances production efficiency. ■ Variety of Pouch Shapes It can accommodate various pouch shapes, including stand-up pouches, flat pouches, and zipper pouches. ■ Hygiene Management Since it is often used for food filling, strict hygiene standards are adhered to. Stainless steel components and cleanroom-compatible designs are common. ■ Filling Accuracy It allows for high-precision filling, maintaining the quality of the products.