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The manufacturing process of food and beverages always includes a drying process. It is necessary to remove (dry) the water droplets that adhere to containers such as PET bottles, bottles, cans, and other containers after filling. The Sonic Air Knife System, with its high volume and high-speed air, efficiently and economically solves such problems! Tasks that previously required a pressure of 0.4 MPa can now be achieved with just 15-20 kPa! When comparing the airflow of a compressor and a Sonic Blower, obtaining an airflow of 7 m³/min requires 60 HP (53 kW) with a compressor. In contrast, the Sonic Blower achieves this with only 5 HP (3.7 kW). The difference is significant compared to compressors and domestic blowers! For those who have not been able to solve problems until now… we have many case studies for problem-solving! 【Case Studies】 - Water removal and drying after cleaning seasoning bottles - Water removal and drying of retort packs - Water removal and drying after cleaning Tetra Paks - Water removal and drying after cleaning food packs - Water removal and drying after cleaning milk carton shipping boxes - Water removal and drying after cleaning vegetable transport boxes - Water removal and drying after cleaning packaging packs *There are also many achievements in removing water droplets in other industries!
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Free membership registrationWe provide products inherited from a long-established prestigious manufacturer of burners (gas cutters) for continuous casting equipment. EL Trading is working day and night to ensure that your cutting burners and systems are comfortable to use. We offer a variety of products for torch cutting, scarfing, and debarking. The cutting nozzles of the OCL and OCH series achieve long life, high-speed cutting, and narrow cutting widths, accommodating various applications regardless of cold or hot conditions. The torches of the OCT and OCC series are designed for flame cutting machines and can cut various steel types when combined with OCL and OCH nozzles. The newly developed nozzle holder improves sealing and durability, achieving a long lifespan. Gas control equipment such as the LC and LE controllers provide precise operating pressure adjustment and long life. The manual torches of the OCA and OCS series are ideal for emergency cutting operations in continuous casting equipment, featuring a lightweight and robust design for long-term use. Additionally, we handle manual scarfing devices and consumables to meet customer needs. We also offer consulting services for cutting improvements and more.
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Free membership registrationThe SONOSYS 1MHz megasonic system (FTF transducer & MGH generator) is a high-performance system designed to optimize the cleaning process of single substrates. The main features are as follows: - High-precision cleaning: The PFA-sealed transducer is installed approximately 1.5mm from the substrate, delivering megasonic energy uniformly. - Patent technology: Utilizing "butterfly piezoelectric ceramic" technology, it achieves up to 40% higher sound pressure and up to 30% higher efficiency compared to conventional systems. - Single process compatibility: Suitable for cleaning substrates or wafers up to 300mm. - High output specifications: Features an output adjustment range of 150W (approximately 20% to 100%) and utilizes 1MHz ultrasound. - Stable operating environment: The enclosure is a compact 19-inch design. - Operating temperature range is +10°C to +40°C. - Durability and adaptability: Capable of handling liquid temperatures up to +80°C (when using nitrogen cooling). - PTFE-coated coaxial HF cable (3m) included. - Precision design: Installation distance is approximately 1.5mm (at 1MHz), with a minimum liquid layer thickness of approximately 4mm on the substrate.
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Free membership registrationAre there any issues with the food processing drying process or the blowing off of water droplets from cans/bottles? The Sonic Air Knife System, with its high volume and high-speed air, efficiently and economically solves such problems! Tasks that required a pressure of 0.4 MPa can now be achieved with just 15-20 kPa! When comparing the airflow of a compressor and a Sonic blower, obtaining an airflow of 7 m³/min requires 60 HP (53 kW) with a compressor. In contrast, the Sonic blower achieves this with only 5 HP (3.7 kW). The difference is significant compared to compressors and domestic blowers! For those who have been unable to resolve issues until now… we have numerous case studies for you! 【Case Studies】 - Examples for the food/beverage industry - Examples for the automotive industry - Examples for the pharmaceutical industry - Examples for the steel industry, etc. *For more details, please refer to the PDF materials or feel free to contact us. *We also have a collection of case studies that we send out regularly. If you have any requests, please feel free to reach out to our staff.
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Free membership registrationIn response to popular demand, we are publishing "Continuation! Things You Want to Read Before Selection: 'Air Knife Trivia'!" It can dry with up to 1/4 the electricity compared to blowing with a compressor! There is always a cleaning process for parts (such as components) and products (like PET bottles and retort pouches). After that process, there is always a drying process. I have heard that this drying is an eternal theme. Shall we finally conclude this eternal theme? Sonic's blowers and air knives efficiently and economically solve problems with large air volume and high-speed air! ▼ A job that required 0.4 MPa of pressure is achieved with just 29 kPa! ▼ When comparing the air volume of a compressor and a Sonic blower, to achieve an air volume of 7 m³/min, a compressor requires 62.5 horsepower. In contrast, a Sonic blower can achieve this with only 4 horsepower. The difference is significant compared to compressors and domestic blowers! "Air Knife Trivia" includes numerous case studies for problem-solving. 【Examples of case studies】 ■ Automotive industry case studies ■ Food/Beverage industry case studies ■ Pharmaceutical industry case studies ■ Steel industry case studies, etc.
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Free membership registrationThe Sonic Corporation's "Blower & Air Knife" is a device that dramatically improves the efficiency of processes such as part drying, food processing drying, and blowing off water droplets. Processes that require a pressure of 400 kPa can be achieved with an ultra-high efficiency of just 29 kPa! While achieving an energy reduction effect of 75% compared to compressed air, the water removal efficiency exceeds 95%, resulting in significant energy savings. 【Features】 ■ Lightweight and compact design ■ Generates a large volume of air with low horsepower ■ Clean and dry air. Promotes evaporation with warm air at approximately 40°C ■ Energy-saving effects that far exceed those of compressors * A comprehensive catalog is available for download. Please check it out from "Download." * Demo units are also available for loan! Please apply from "Contact." Note: There is a limited number of demo units, so please act quickly!
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Free membership registrationA rotary air knife that seems like it should exist but doesn't The Sonic Corporation's rotary air knife (patented) has been developed for draining (blow-off) and drying parts with complex shapes. The gaps in the air knife are angled at 15° relative to the rotating axis, allowing it to eject high-speed air while changing the blowing surface at regular intervals for the areas that require draining or drying. This effectively drains and dries the uneven surfaces and sides of the workpiece, as a single air knife passes over the workpiece multiple times. The rotary air knife can reduce energy costs compared to draining/drying done by multiple air knives. Additionally, it saves space since the installation of multiple air knives is unnecessary.
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Free membership registrationAre there any issues with the water drainage and drying processes for beverages, food, food processing, etc., or with blowing off water droplets from cans, bottles, and PET bottles? ------ Such problems can be efficiently and economically solved by the Sonic Air Knife System's high air volume and high-speed air! Tasks that previously required pressure like that of a compressor can now be achieved with just 29 kPa! When comparing the air volume of a compressor and a Sonic Blower, obtaining an air volume of 7 m³/min requires 62.5 horsepower with a compressor, while the Sonic Blower achieves this with only 4 horsepower. The difference is significant compared to compressors and domestic blowers! 【Features】 ● Energy-saving effect reduces consumption by 75% compared to compressor air ● Water drainage efficiency of over 95% ● Generates large volumes of air with low horsepower ● The air is clean and dry, promoting evaporation with warm air at about 40°C ● Energy-efficient (compared to compressors) ● Lightweight and compact design *Demo units are available for loan, so please feel free to contact us. Additionally, if you can provide samples, we will conduct tests at our company.
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Free membership registrationPowerful air at over 25 m/s for water removal and drying! Furthermore, time-saving and energy-efficient! Sonic Corporation's "Blower & Air Knife" is a device that dramatically improves the efficiency of parts drying, food processing drying, and blowing away water droplets. Processes requiring 400 kPa of pressure can be achieved with an ultra-high efficiency of just 29 kPa! While achieving a 75% reduction in energy compared to compressed air, the water removal efficiency exceeds 95%, resulting in significant energy savings. ≪Sonic Corporation's Spiral Blower≫ 【Features】 ■ Lightweight and compact design ■ Generates a large volume of air with a small horsepower ■ Clean and dry air. Promotes evaporation with warm air at approximately 40°C ■ Energy-saving effects that greatly exceed those of compressors △▽△Basic Information△▽△ 【Product Lineup】 ■ Spiral Blower Using unique technology, it generates a large volume of air with energy efficiency compared to compressors and conventional blowers. The generated large volume of air can be supplied continuously without pulsation. The structure is also easy to maintain.
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Free membership registrationAir nozzle created by a long-established European manufacturer. Only Lechler provides information on impact force, noise level, air consumption (energy-saving measures), and blow pattern in their catalog! In various industries, air plays an extremely important role in processes such as drying, cooling, conveying, blowing off, cleaning, mixing, and opening packaging bags. There is no doubt that the use of air contributes to improving the economic efficiency of production processes, and its applications still have no limits. However, air production incurs significant costs, and during use, it generates high-frequency noise that adversely affects the hearing of workers. Therefore, air nozzles that consume as little air as possible and operate at low noise levels are required. Lechler will leverage all accumulated nozzle technology and years of experience and achievements to solve this problem. ■□━━━━━━━━━━━━━━━━━・・・・・‥‥‥……… For details on each product, please download the catalog or feel free to contact us. ・・・・・‥‥‥………━━━━━━━━━━━━━━━━━■□ *Lechler GmbH is a German spray nozzle manufacturer.
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Free membership registrationOnly Reihler Corporation includes impact force, noise level, air consumption (energy-saving measures), and blow patterns in their catalog! In various industries, air plays an extremely important role in drying, cooling, transporting, blowing off, cleaning, mixing, and opening packaging bags. There is no doubt that the use of air contributes to improving the economic efficiency of production processes, and its applications still have no limits. However, air production incurs significant costs, and during use, it generates high-frequency noise that adversely affects the hearing of workers. Therefore, air consumption must be minimized, and air nozzles that operate at low noise levels are required. Reihler Corporation will leverage all accumulated nozzle technology, along with years of experience and achievements, to solve this problem. Additionally, we are always available for consultation for users who need solutions in special cases. Our products are also approved by OSHA, FDA, and (EC) no. 1935/2004. ■━━━━━━━━━━━━━━━━━ For details on each product, please download the catalog or feel free to contact us. ━━━━━━━━━━━━━━━━━■
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Free membership registrationUltrasonic Cleaning Spray Nozzle For non-contact single substrate cleaning, we offer a megasonic nozzle with either a single nozzle, dual nozzle, or triple channel, and any combination of frequencies ranging from 600kHz to a maximum of 9MHz. The transducer of this megasonic nozzle generates megasonics and sends them through a fluid (such as pure water) to clean the surface of the substrate. Megasonic Immersion Transducer This is a megasonic immersion transducer with frequencies of 400kHz, 600kHz, 1MHz, and 2MHz. A sealed transducer made of stainless steel or plastic (e.g., PP, PVDF, or PFA) is installed at the bottom or side of an existing tank. In addition to standard systems for substrate sizes of 4", 6", and 8", custom immersion transducers are also available. The highly adaptable configuration allows the megasonic system to be used in bath-tank cleaning processes, improving cost-effectiveness. Frequencies available are 400kHz, 600kHz, 1MHz, and 2MHz.
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Free membership registrationParticles (droplets) formed by the ultrasonic spray nozzle are broken up by the vibrations of the piezo element. In other words, unlike pressurized systems, the particles do not have speed. As a result, they either fall naturally or float due to the influence of the wind. Therefore, carrier air is used to transport the formed particles for application.
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Free membership registrationLow Flow Ultrasonic Spray Nozzle (Atomizer) The low flow spray nozzle (atomizer) manufactured by Sonia is designed to apply droplets (particles) of various viscosities in micron and submicron sizes without over-applying them to small parts. The nozzle shape comes in two types: flat and wide nozzle tips. It is suitable for concentrated application using an ultrasonic spray nozzle and a pinpoint air transport fixture (custom order), as well as for transporting very small droplets (particles). These spray nozzles can be easily applied to applications where coating control and uniform film are required. The spray nozzle is lightweight and ideal for coating systems using robots. The main body of the spray nozzle is made of stainless steel. *Custom micro feed tubes are suitable for low flow application and are available in stainless steel or PTFE fluororesin. The spray nozzle can be equipped with a spray shaper for pinpoint spraying or a wider spray for better coating control. *Micro feed tubes are optional.
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Free membership registrationOur company offers a wide range of "tank cleaning nozzles" manufactured by Lehner, which are essential for the product manufacturing processes in the food, beverage, and medical fields. These nozzles comply with various international standards related to hygiene and explosion protection, including FDA (U.S. Food and Drug Administration), 3A standards, and ATEX directives. Additionally, they possess high impact force even at low pressure, contributing to increased operational efficiency by reducing cleaning liquid usage and shortening cleaning time. Effective cleaning can be achieved. ★ We are currently providing materials that include the standards our products comply with and layout photos! You can read them immediately from the 【PDF Download】. 【Features】 ■ Excellent hygiene and explosion protection, compliant with EHEDG standards and regulation (EC) no. 1935/2004, among others. ■ A lineup of 20 types tailored to various applications, including fixed spray balls and rotating tank cleaning nozzles. ■ Capable of foam spraying. In addition to lending demo units, you can visualize the effects of switching to Lehner tank cleaning nozzles using our advanced software, TankClean, to see what benefits might arise. 2024/10/17 ◆ We have added the long-awaited case studies.
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Free membership registration**Features** Rehira Corporation has established five classes based on cleaning power. Rotary cleaning nozzles of class 2 and above commonly adopt a "low-pressure specification" that saves energy and is less prone to wear, as well as a "cleaning head" that is lubricated with cleaning fluid. The series that employs a "free-spinning head" lifts dirt with strong repetitive impacts and washes away tank contaminants, while the series that uses "internal drive control" maintains head speed to provide powerful spray effects by harnessing liquid flow to power the internal turbine head, making it suitable for large tank cleaning. We also offer sprays for cleaning relatively small tanks centered around class 1, which includes fixed cleaning nozzles, and we have various tank cleaning nozzles available, allowing us to recommend cleaning nozzles tailored to the size, shape, and purpose of your tank. **Differences from Other Companies** Our company can conduct tests on a PC using software for "visualization" before performing actual machine tests. Please feel free to contact us for inquiries.
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Free membership registrationFusion of Tradition and Innovation With the XactClean HP 2, the portfolio of tank cleaning nozzles from Reihler will adapt to the future. This is due to the further development of the proven rotary tank cleaning nozzle XactClean HP, which has become more efficient and can better meet hygiene requirements. The year 2015 marked a change in Reihler's focus with the launch of the explosive bestseller XactClean HP. This tank cleaning nozzle bridged the gap between cost-effective (but less efficient) spray balls and surge cleaners and cost-effective (but highly efficient) high-pressure tank cleaning nozzles. Since then, powerful and efficient cleaning has been made available at an attractive price. During this time, this concept has undergone thousands of application tests and achieved success. Eight years later, Reihler launched its optimized successor, the XactClean HP 2. ≪Attention!≫ The new offering of Hastelloy 22 is now available.
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Free membership registrationWith its powerful cleaning jet, consistently hygienic design, process reliability, and very long lifespan, "MeshClean+" is the top choice for efficiently cleaning stubborn dirt in medium to large tanks. New features of "MeshClean+" The high-impact tank cleaning machines in the "MeshClean+" series are classified as cleaning efficiency class 5 and are designed to remove stubborn dirt from medium to large tanks. The spray head of this high-impact tank cleaning machine is driven by the cleaning liquid. The patented spur gear ensures precise speed and sufficient torque, providing process reliability. Its simple and open-flow design makes the spur gear particularly hygienic and extremely robust. The specially developed solid jet nozzle of "MeshClean+" achieves top-notch cleaning results even where other cleaning nozzles reach their limits. Carefully adjusted kinematics guarantee optimal interaction between speed and cleaning pattern. As a result, a reliable, efficient, and rapid cleaning process is realized.
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Free membership registrationThe Rehira Corporation's spray nozzle (model number: 2MN series) is a spray nozzle specifically designed for fine mist cooling. It makes a significant contribution to countering the extreme heat in summer and the dryness in winter. It is often used for temperature and humidity management in plant cultivation and livestock facilities. Additionally, it is utilized not only in the agricultural market but also in industrial markets (food, semiconductors, paper manufacturing) for temperature and humidity control. A major feature of the fine mist spray is its ability to regulate temperature and humidity without wetting crops, livestock, or products.
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Free membership registrationAlthough I purchased a mist nozzle (fine mist cooling), it's quite difficult to install and position it with the tube... This Easy Pipe solves that problem. <<Maximum Features>> - No risk of cap falling off due to knurled finish! - Just turn it by hand! It greatly contributes to countermeasures against the intense heat in summer and dryness in winter. It is often used for temperature and humidity management in plant cultivation and livestock facilities. Additionally, it is used not only in the agricultural market but also in the industrial market (food, semiconductors, paper manufacturing) for temperature and humidity control. A significant feature of the fine mist spray is that it can regulate temperature and humidity without wetting crops, livestock, or products. Isn't it quite a hassle to connect such an important nozzle with piping? With the Easy Pipe, the connection is easy! It's more durable than a tube and can be attached and detached easily.
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Free membership registrationName: PopUp Whirly Air Hygienic Series: 5P7 = Features = The biggest feature of the new PopUp nozzle is its ability to automatically clean itself with air after use. This device rotates automatically using water pressure. It is suitable for cleaning pipes, ducts, and the interiors of cyclones. This nozzle is tightly attached to the inner wall and extends with air pressure during cleaning. Once the cleaning is complete, the spray nozzle returns to its original position and closes securely with the force of a spring. The built-in IO-Link compatible position monitoring sensor constantly informs the operator of the current position of the nozzle. The nozzle can be operated and cleaned with compressed air due to the air pressure retraction. Furthermore, with this design, the nozzle automatically drains from any direction. *The video is animated, but it clearly shows where the device can be installed.*
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Free membership registrationRehira Corporation has announced a newly developed spiral full cone nozzle based on its long experience, history, and achievements. This nozzle features the ability to spray at a specific angle with low pressure. The reason for this is that the fluid is accelerated in the vertical axis direction and sprays outward due to its spiral structure. This nozzle is designed to form multiple spray cones (hollow cones), which is different from a typical full cone. As a result, it can generate fine particle sizes. The standard material is SUS316L, but it is also available in other materials.
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Free membership registrationThe Rehira company has finally unveiled its high-pressure tank cleaning nozzle! We have expanded our lineup with high-pressure cleaning. This product can effectively clean stubborn dirt from small tanks using only a small amount of water. PressureClean is rated at cleaning efficiency class 5 and features an IP-65 certified motor housing. This nozzle is characterized by being made from high-quality materials (SUS316 L, EPDM, PTFE, PEEK, ceramic). The interface with the tank uses a clamp connection compliant with DIN 32676 (TriClamp).
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Free membership registrationBlower with a 3.7kW motor capable of generating an airflow of approximately 7.4cm³/m at 0.12MPa ≪Applications≫ - Aeration - Gas/powder transportation - Blower for blowing (water droplet removal) ≪Features≫ - Oil-free - High efficiency, energy-saving, CO2 reduction - Compact, stackable - CE standard approved - Low vibration (below 1.2mm/sec) - Low noise (below 75dB) - Easy installation, no maintenance or repairs required - No foundation work needed, space-saving
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Free membership registrationLechler Spray Drying Nozzle Commonly known as: DryMASTER Lechler, with over 140 years of history and experience, has positioned itself to challenge new fields by developing and starting the sale of spray nozzles specifically for powder drying. Creating uniform powders through spray drying required various innovations. Additionally, the DryMASTER nozzle can be used for countless applications. It is suitable for food powder production and can also be used in pharmaceuticals. It complies with FDA (U.S. Food and Drug Administration), EC No. 1935/2004, and GB4806 standards. The groundbreaking initiative of this product is the Lechler Carbon Recycling Program, which considers SDGs (Sustainable Development Goals) and focuses on the recycling of consumable carbon materials. In other words, it aims to recycle consumables. This is a first in the nozzle industry. This product is different from conventional nozzles!
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Free membership registrationBy using Teflon tubes, it has become possible to apply and dispense liquids that could not be handled with conventional rubber-based tubes. Additionally, since the liquid contact part is within the tube, there is no need to directly clean the pump mechanism; simply replacing the tube suffices. To ensure that no liquid remains wasted in the tubing, a forward and reverse rotation function has been implemented in the pump mechanism, making liquid replacement very easy. If there is an AC100V power supply, work can be started immediately.
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Free membership registrationAre you having trouble with the blow process using air? There is always a cleaning process for parts (such as components) and products (like PET bottles and retort pouches). Following that process, there is always a drying process. I have heard that this drying is an eternal theme. Shall we finally resolve this eternal theme? Sonic's blowers and air knives efficiently and economically solve problems with high air volume and high-speed air! ▼ A job that required a pressure of 0.4 MPa can be achieved with just 29 kPa! ▼ When comparing the airflow of a compressor and a Sonic blower, to achieve an airflow of 7 m³/min, a compressor requires 62.5 horsepower. In contrast, the Sonic blower can achieve this with only 4 horsepower. The difference is significant compared to compressors and domestic blowers! In "Air Knife Trivia," we have numerous case studies for problem-solving. 【Case Studies】 ■ Automotive industry case studies ■ Food and beverage industry case studies ■ Pharmaceutical industry case studies ■ Steel industry case studies, etc. *For more details, please request materials or view the PDF data from the download.
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Free membership registrationUltrasonic waves are transmitted to the nozzle through the vibration of piezoelectric ceramics, vibrating the liquid film to form and spray fine particles. It can handle a wide range of liquid flow rates from a minimum of 10 ml/min to a maximum of 100 ml/min, with a nearly constant particle size across the entire flow range. ◆Product Features◆ - Energy-saving as it can supply liquid with low power without pressurizing - Uniform atomization regardless of flow rate - Nearly constant particle size across the entire flow range - Resistant to clogging, ensuring high operational safety - Good coating efficiency due to the slow self-velocity of particles - Maximum flow rate for standard specifications is 100 ml/min - Operating frequency ranges from 20 to 130 kHz (varies by model) - Outer particle size ranges from 11.8 to 42 μm (varies by model) ◆Accessories◆ By using an air transport device, it is possible to freely change the spray shape of the applied fine particles (droplets). ◆Liquid Delivery Pump◆ Precise control is possible by using a syringe pump or similar for liquid delivery. ≪Key Point≫ Demo units are available for loan, so please feel free to contact us. ※※Ultrasonic Cleaning Equipment※※ Sonosis also manufactures and sells ultrasonic cleaning equipment.
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Free membership registrationSonaer low-flow spray nozzle manufactured by Sonia Co. It can focus on small parts without waste by creating micron and sub-micron particles. There are two types of nozzles: flat and wide spray tips. These nozzles are ideal for pinpoint spray shaping, focusing particles and minimizing solution waste. With these nozzles, coating control becomes possible, easily adapting to applications that require thin and uniform application. This nozzle is lightweight, making it attractive for use in robotic coating systems. The nozzle comes in a lightweight black aluminum case (custom-made) or a stainless steel case with a stainless steel inner feed tube. The micro feed tube can be used for microliter capacities and is available in stainless steel and PTFE. The nozzle can utilize a spray shaper for pinpoint spraying, allowing for better control of your coating applications.
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Free membership registrationThe Clusterjet, which applies the usage of the Secomak air flow amplifier (ring jet), is highly impact-resistant, lightweight, and portable. It has no moving parts, so maintenance is unnecessary, and it is powered by compressed air. Therefore, it can be used in hazardous locations outside of normal areas and in places where open flames are prohibited. Additionally, it can be used as part of ventilation measures.
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Free membership registrationAn air amplification type air nozzle (ring jet) is an air nozzle developed to safely and cost-effectively handle blowing, cooling, and conveying. It is ideal for use in management and maintenance due to the absence of mechanical moving parts. It also performs exceptionally well in hazardous areas. The air discharge volume from the air nozzle (ring jet) is approximately 22 times or more the consumption of compressed air. *Material* The standard product is made of aluminum or stainless steel.
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Free membership registrationThe 419 series (high flow type), a sister product of the 490/491 series of first-class vertical axis spray nozzles, has been introduced. This nozzle features a unique smooth internal structure that makes it resistant to clogging. In conventional nozzles, the diameter inside the nozzle differs from the inlet and outlet diameters, which can lead to clogging when creating a swirling flow. However, with this spray nozzle, the internal diameter matches the inlet and outlet diameters, providing the advantage of a smooth swirling flow that is less prone to clogging. 【Features】 ■ Compatible with various fluids ■ Unique structure that minimizes clogging ■ Patent obtained for the unique structure ■ Suitable for nozzles in equipment where reducing replacement frequency is desired *Please check the catalog for details on structure and size lineup.
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Free membership registrationThe PopUp Whirly, which allows the nozzle to pop out and perform rotary cleaning under pressure to address space issues during nozzle installation and potential problems in the cleaning process, now includes an ATEX version that can be used in areas with high explosion risks. ATEX directive approved. *Lechler GmbH is a German spray nozzle manufacturer.
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Free membership registrationSakata Seed Corporation has started selling the watering tool "Banana Nozzle," which uses spray nozzles from our partner manufacturer, Lechler GmbH in Germany. It is a watering tool that is gentle on seeds and suitable for seedling production. Thanks to the nozzle's special structure, it allows for fine and delicate watering. The soft impact prevents the soil from being dug up and the seeds from being moved during watering, thereby reducing the risk of delayed germination and poor seedlings. The main body is made of aluminum, weighs approximately 270g, and is palm-sized with a width of 16cm and a depth of 5cm, making it easy to use by simply attaching it to a hose. It can water up to 3 meters away just by connecting it to a regular water supply, allowing for efficient watering without the need to make multiple trips in the seedling production area. Each part can be disassembled, making maintenance easy in case of clogging or other issues. It is also convenient for cleaning dirty boots or light trucks used in agricultural work. *Source: Sakata Seed Corporation website*
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Free membership registrationWater removal drying with Sonic Corporation's blower and air knife! By rotating the fan inside the blower at a minimum of approximately 12,000 rpm to 20,000 rpm, it is possible to achieve a larger airflow than compressors or domestic blowers. Additionally, one of the greatest features of the Sonic air knife system is that it is very economical, consuming only a fraction of the power compared to similar operations using conventional compressed air. Environmentally, it not only operates at low noise levels but also contributes to the reduction of carbon dioxide emissions due to its low power consumption. Demo units are available for loan, so please feel free to contact us. 【Demo Units】 ★ Unit 1 (Sonic 70) Flow rate: 3 Nm³/min to 13 Nm³/min Motor size: 5.5 kW *With inverter ★ Unit 2 (Sonic 85) Flow rate: 4 Nm³/min to 20 Nm³/min Motor size: 7.5 kW *With inverter ★ Air Knife Total length: 610 mm Maximum wind speed: approximately 170 m/sec Connection diameter: 3 inches Slit width: approximately 1 mm Note: Please contact us if you need a hose.
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Free membership registrationIs there any problem with the Sonic food processing drying process and the blowing off of water droplets from cans/bottles? After sterilization and filling, it is also used for draining water before printing expiration dates on PET bottle caps, cans, retort packs, and for drying transport boxes. It is utilized in various industries, not only in the food industry but also for draining and drying automotive parts, steel plates and pipes, and semiconductor components. The Sonic Air Knife System's high airflow and high-speed air efficiently and economically solve these problems! For those who have not been able to resolve issues until now… we have numerous case studies for problem-solving! ***Videos will be updated regularly*** [Case Studies] - Examples for the food/beverage industry - Examples for the automotive industry - Examples for the pharmaceutical industry - Examples for the steel industry, etc. For more details, please contact us or download the catalog.
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Free membership registration■High-Speed XE Air Knife The Sonic Corporation's High-Speed XE Air Knife nozzle, further improved from the conventional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. One of its greatest features is that there are no control plates inside the air knife, allowing for uniform blowing from end to end. Additionally, it effectively draws in the surrounding air to create a powerful blow. We offer a wide variety of options for the number, position, direction, and length of the nozzle's piping installation. We also provide the world's only rotary air knife.
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Free membership registrationThe Sonic SMART Tunnel is a versatile water drainage drying system. It is a turnkey product designed to dry PET bottles, cans, and jars before inspection, printing, labeling, or packaging, with a processing capacity of 100 to 1500 CPM. Adaptability: The Sonic SMART Tunnel is a modular system. Due to its bolt-on design, it can be easily expanded if changes in product size or additional air knife configurations are needed due to increased production line demands.
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Free membership registrationSonic Corporation decided to operate the Sonic150 with 25 horsepower and two air knives, and to circulate air to raise the temperature coming from the air knives. The concept behind Sonic Corporation's revolutionary VT (patent pending) design is to utilize the pressure heat from the blower by partially circulating air. The exit temperature from the air knives will be approximately 45°C to 50°C. This method does not require an external thermal system. The air knives are installed about 10mm away from the bottles, allowing the bottles to pass through at a wind speed of approximately 9,300m/min. The high-speed air and heated exit temperature melt the ice and turn the remaining moisture into a mist. As a result, the bottles can be completely dried. [Content] [Issues] ○ Moisture and cold air leave water droplets on the glass, resulting in the reformation of water droplets before labeling. ○ Labels cannot be applied until the bottles are dried. ○ The injection and labeling of bottles require empty bottles to be stacked in a heated warehouse, and this process can only occur after they have been warmed. For more details, please contact us or download the catalog.
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Free membership registrationWe would like to introduce a successful application of the Sonic SP Dryer cable drying machine. A manufacturer of low-voltage wires and cables, as well as bare aluminum and copper wires, needed to install a spark tester before the final packaging process. This meant that the wire, running at 3000 feet per minute (900 m/min), had to be completely dried before the spark test. Due to the rapid increase in line speed, traditional methods became costly and inefficient. If the cable is not completely dried, the inspection machine may misidentify it as defective. Because of the high-speed production at 3000 feet per minute (900 m/min), Sonic recommended the SP dryer. This is a drying device housed in a box that features energy-saving air knife technology (XE 42” long) with a centrifugal blower (Sonic 150, 20 horsepower). For more details, please contact us or refer to our catalog.
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Free membership registrationWe proposed 12 Sonic 70 blowers with 7.5 horsepower motors, enclosures, Sonic HEPA filters, and two custom Sonic XE air knives measuring 13 inches. The performance of the air knives delivered at the beginning of this system perfectly matched the blow level requested by the customer. The results of the contamination test also confirmed that Sonic's HEPA filters maintained the requested 0.3μ. Additionally, to operate most effectively while keeping the noise level below 80dB, the angle and distance of the air knives are very important, so we manufactured custom Sonic air knives to fit the existing air knife enclosures, allowing for repeated positioning of the air knives. [Content] [Issues] - Compressed air with HEPA filters - The factory was using more compressed air for automatic devices on the production line and other equipment on a daily basis. - They were compelled to add another air compressor to avoid pressure drops due to increased demand for compressed air. For more details, please contact us or download the catalog.
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Free membership registrationSonic Corporation proposed an arrangement to blow a rotating air knife (patented) from above and a standard air knife from the side, positioned diagonally from top to bottom. Due to the low production speed and the complex shape of the engine block, it has been proven that the rotating air knife is suitable. The rotating air knife can achieve a rotation speed of 200 rpm. By rotating the air knife and then blowing, it can deliver multiple high-impact blows to the surface of the parts with a single air knife. In cases of such complex shapes, attempting to achieve the same drying with other methods would require the installation of six air knives. This technology has proven to reduce horsepower and provides the most cost-effective solution while utilizing limited space. [Content] [Issues] - The surface of the engine block has many complex irregularities, and if water remains in these areas, it can ultimately lead to defective products. - The factory has found existing drying methods to be inefficient and is seeking urgent solutions. For more details, please contact us or download the catalog.
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Free membership registrationThe gap or slot of the air knife can be adjusted in length to allow for a wider gap. This means that the air knife, which is concentrated on the body, can maintain a standard gap while separately adjusting the knife gap at the top and bottom to hit the handle and the lower ring. This method not only allows the wind to effectively hit the body of the canister but also reduces the required power consumption. SONIC has also suggested further cost reduction by switching from plated steel pipes to ABS piping to lower prices even more. [Contents] [Issues] ○ Yankee Gas faced the problem of propane gas canisters not being sufficiently dry before going to the painting process while changing their solvent-based painting system. ○ Proper drying of the canisters is essential for effective painting. ○ The drying method they were using involved compressed air, which was ineffective and did not adequately remove moisture for painting. ○ High humidity means that no matter how much compressed air is applied, moisture remains on the canisters. For more details, please contact us or download the catalog.
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Free membership registrationSonic Corporation's 96” (2.44m) air knife operates with the Sonic 100 (15 horsepower motor). Long steel plates flow under the air knife at speeds of 1.22m/min to 3.05m/min. The widths of these steel plates range from 48” to 96” (1.22m to 2.44m). Typically, this line runs for several days in two shifts and then stops for several days. Essentially, it operates continuously without stopping during the given shifts. This system provides unparalleled satisfaction to customers and has achieved exceptional drying effects when used before final drying to blow away a significant amount of residual water. [Content] [Issues] ○ After blasting the material, it needs to be wiped and all remaining sand particles must be completely blown away. ○ In special cases, residual shot can occur that passes through the cleaning brush. ○ Residual shot material sticks to large electromagnetic components, making transportation hazardous. For more details, please contact us or download the catalog.
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Free membership registrationThis is a case study of Sonic Corporation's blower and air knife systems. As success stories, we introduce how the Sonic air knife system provided technical solutions to issues such as labeling problems, removal of residues in the steel industry [on plates], drying of automotive cylinders, insufficient drying of propane gas cylinders, contamination of fine particles due to static electricity in clean rooms, and removal of residual water after cleaning contact lens pallets. We also present conceptual installation diagrams and photos. For more details, please contact us or refer to our catalog. We also have demo units available. You can try them at your factory! Alternatively, we can conduct simple tests at our company! Please consider it!
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