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In the automotive industry, the removal of water droplets during the drying process after cleaning is a crucial factor that affects quality. If water droplets remain on the painted surface, it can lead to poor finishing and potential rust. The Sonic Air Knife System efficiently removes water droplets adhering to the vehicle body and parts after cleaning, using high airflow and high-speed air, thereby reducing drying time. This is expected to improve quality and enhance productivity. 【Application Scenarios】 - Removal of water droplets after cleaning vehicle bodies - Removal of water droplets after cleaning automotive parts - Promotion of drying within the painting booth 【Benefits of Implementation】 - Improved quality - Reduced drying time - Increased productivity - Cost reduction
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In the food industry, the removal and drying of water droplets during the manufacturing process are essential for maintaining product quality and hygiene management. In particular, water droplets on containers and packaging materials after washing can lead to the growth of mold and bacteria, potentially resulting in a decline in product quality. Additionally, improving the efficiency of the drying process contributes to increased productivity. The Sonic Air Knife System addresses these challenges with its high air volume and high-speed air. Tasks that previously required a pressure of 0.4 MPa can now be achieved with just 15-20 kPa, contributing to energy savings. 【Usage Scenarios】 - Draining and drying of seasoning bottles after washing - Draining and drying of retort packs - Draining and drying of Tetra Paks after washing - Draining and drying of food packs after washing - Draining and drying of milk carton shipping boxes after washing - Draining and drying of vegetable transport boxes after washing - Draining and drying of packaging packs after washing 【Benefits of Implementation】 - Improved product quality (suppression of mold and bacteria) - Increased production efficiency - Cost reduction through energy savings
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In the food industry, the removal and drying of water droplets during the manufacturing process are essential for maintaining product quality and hygiene management. In particular, water droplets on containers and packaging materials after washing can lead to the growth of mold and bacteria, increasing the risk of product quality deterioration and foreign matter contamination. Additionally, delays in the drying process can lead to decreased production efficiency. The Sonic Air Knife System addresses these issues with its high air volume and high-speed air. Tasks that previously required a pressure of 0.4 MPa can now be achieved with just 15-20 kPa, resulting in significant energy savings compared to compressors. 【Usage Scenarios】 - Draining and drying of condiment bottles after washing - Draining and drying of retort packs - Draining and drying of Tetra Paks after washing - Draining and drying of food packs after washing - Draining and drying of milk carton shipping boxes after washing - Draining and drying of vegetable transport boxes after washing - Draining and drying of packaging packs after washing 【Benefits of Implementation】 - Improved product quality - Increased production efficiency - Cost reduction through energy savings
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The PopUp Whirly Air Hygienic is a pneumatically controlled protruding rotating nozzle designed for equipment where a cleaning nozzle cannot be permanently installed within the process. The nozzle extends only during cleaning, rotates to clean the surrounding area, and then automatically retracts and seals, ensuring both hygiene and safety. Key features: • The nozzle extends pneumatically and automatically retracts and seals after cleaning. • Can be completely flush-mounted to the wall (no protrusions). • Self-draining design accommodates almost all directions. • Position detection possible with IO-Link compatible sensors. • Can protrude without relying on hydraulic pressure (operates solely on pneumatic pressure). • Food contact compliant (in accordance with EC No. 1935/2004 and FDA). This nozzle achieves a high level of hygiene, cleaning efficiency, and maintainability in structures such as piping, containers, and cyclones where a cleaning nozzle cannot be permanently installed.
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Product Name: PopUp Whirly Air (Series 5P8/5P9) Protrudes only when needed for cleaning. Achieves hygiene and safety through air pressure control. Main Features: • Automatic protrusion and rotation cleaning via air pressure cylinder • Automatically retracts after cleaning, ensuring airtightness • Compatible with SIP (Steam Sterilization) and usable under vacuum • Dedicated models available for horizontal and vertical ducts and tower structures • Compliant with food and pharmaceutical standards (EC No. 1935/2004 and FDA) • Suitable for explosive atmospheres (ATEX certified) This nozzle maintains a high level of hygiene, cleaning efficiency, and safety in processes where cleaning nozzles cannot be permanently installed (e.g., product flow paths, spray shadow areas).
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Product Name: XactClean HP+ (Series 5S5) Ideal for large tank cleaning. Achieves uniform and powerful cleaning with high-impact flat jets and controlled rotation. Key Features: • High-impact cleaning with specially designed flat fan nozzle • Suitable for large tanks with controlled rotation and high flow rate • High reliability ensured by a robust drive unit • Compatible with Lechler's rotation monitoring sensors • Food and pharmaceutical compliant (EC No. 1935/2004 and FDA compliant) Technical Specifications: • Cleaning target diameter: 0.25 to 9.6m • Maximum operating temperature: 95°C • Recommended operating pressure: 3 bar • Filter specification: 0.3mm / 50 mesh • Installation orientation: All directions compatible • Bearing structure: Double ball bearing • Connection sizes: 1 BSPP, 1 1/4 BSPP, 1 1/2 BSPP (HygienicFit compatible) • Material: 316L stainless steel, PEEK, EPDM This nozzle is an ideal solution for large tank cleaning in the food, pharmaceutical, and chemical sectors, achieving both cleaning quality and process management.
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Product Name: MaxiSpinner 2 (Series 5M4) Ideal for large tank cleaning. Stainless steel nozzle that operates stably even in high-temperature environments. Main Features: • Made of 316L stainless steel, suitable for high-temperature environments • Durable bearing structure • Effective cleaning achieved through stable rotation performance • Designed with the same philosophy as the Mini/Micro/NanoSpinner series • Compliant with food and pharmaceutical standards (EC No. 1935/2004 and FDA) Application Examples: • Cleaning of large tanks and containers • Equipment cleaning in high-temperature and high-hygiene environments • Cleaning processes in the chemical, food, and pharmaceutical industries Technical Specifications (Excerpt): • Material: 316L stainless steel • Connection Diameter: 1 1/4 BSPP, 1 1/2 BSPP, ASME-BPE compliant slip-on connection (1.5"・2") • Spray Pattern: All-direction compatible • Maximum Operating Temperature: 250°C (estimated) • Compatible Cleaning Diameter: Wide range (larger than MiniSpinner 2) • Bearing Structure: High durability design
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The manufacturing process of food and beverages always includes a drying process. It is necessary to remove (dry) the water droplets that adhere to containers such as PET bottles, bottles, cans, and other containers after filling. The Sonic Air Knife System, with its high volume and high-speed air, efficiently and economically solves such problems! Tasks that previously required a pressure of 0.4 MPa can now be achieved with just 15-20 kPa! When comparing the airflow of a compressor and a Sonic Blower, obtaining an airflow of 7 m³/min requires 60 HP (53 kW) with a compressor. In contrast, the Sonic Blower achieves this with only 5 HP (3.7 kW). The difference is significant compared to compressors and domestic blowers! For those who have not been able to solve problems until now… we have many case studies for problem-solving! 【Case Studies】 - Water removal and drying after cleaning seasoning bottles - Water removal and drying of retort packs - Water removal and drying after cleaning Tetra Paks - Water removal and drying after cleaning food packs - Water removal and drying after cleaning milk carton shipping boxes - Water removal and drying after cleaning vegetable transport boxes - Water removal and drying after cleaning packaging packs *There are also many achievements in removing water droplets in other industries!
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We provide products inherited from a long-established prestigious manufacturer of burners (gas cutters) for continuous casting equipment. EL Trading is working day and night to ensure that your cutting burners and systems are comfortable to use. We offer a variety of products for torch cutting, scarfing, and debarking. The cutting nozzles of the OCL and OCH series achieve long life, high-speed cutting, and narrow cutting widths, accommodating various applications regardless of cold or hot conditions. The torches of the OCT and OCC series are designed for flame cutting machines and can cut various steel types when combined with OCL and OCH nozzles. The newly developed nozzle holder improves sealing and durability, achieving a long lifespan. Gas control equipment such as the LC and LE controllers provide precise operating pressure adjustment and long life. The manual torches of the OCA and OCS series are ideal for emergency cutting operations in continuous casting equipment, featuring a lightweight and robust design for long-term use. Additionally, we handle manual scarfing devices and consumables to meet customer needs. We also offer consulting services for cutting improvements and more.
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The SONOSYS 1MHz megasonic system (FTF transducer & MGH generator) is a high-performance system designed to optimize the cleaning process of single substrates. The main features are as follows: - High-precision cleaning: The PFA-sealed transducer is installed approximately 1.5mm from the substrate, delivering megasonic energy uniformly. - Patent technology: Utilizing "butterfly piezoelectric ceramic" technology, it achieves up to 40% higher sound pressure and up to 30% higher efficiency compared to conventional systems. - Single process compatibility: Suitable for cleaning substrates or wafers up to 300mm. - High output specifications: Features an output adjustment range of 150W (approximately 20% to 100%) and utilizes 1MHz ultrasound. - Stable operating environment: The enclosure is a compact 19-inch design. - Operating temperature range is +10°C to +40°C. - Durability and adaptability: Capable of handling liquid temperatures up to +80°C (when using nitrogen cooling). - PTFE-coated coaxial HF cable (3m) included. - Precision design: Installation distance is approximately 1.5mm (at 1MHz), with a minimum liquid layer thickness of approximately 4mm on the substrate.
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Are there any issues with the food processing drying process or the blowing off of water droplets from cans/bottles? The Sonic Air Knife System, with its high volume and high-speed air, efficiently and economically solves such problems! Tasks that required a pressure of 0.4 MPa can now be achieved with just 15-20 kPa! When comparing the airflow of a compressor and a Sonic blower, obtaining an airflow of 7 m³/min requires 60 HP (53 kW) with a compressor. In contrast, the Sonic blower achieves this with only 5 HP (3.7 kW). The difference is significant compared to compressors and domestic blowers! For those who have been unable to resolve issues until now… we have numerous case studies for you! 【Case Studies】 - Examples for the food/beverage industry - Examples for the automotive industry - Examples for the pharmaceutical industry - Examples for the steel industry, etc. *For more details, please refer to the PDF materials or feel free to contact us. *We also have a collection of case studies that we send out regularly. If you have any requests, please feel free to reach out to our staff.
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In response to popular demand, we are publishing "Continuation! Things You Want to Read Before Selection: 'Air Knife Trivia'!" It can dry with up to 1/4 the electricity compared to blowing with a compressor! There is always a cleaning process for parts (such as components) and products (like PET bottles and retort pouches). After that process, there is always a drying process. I have heard that this drying is an eternal theme. Shall we finally conclude this eternal theme? Sonic's blowers and air knives efficiently and economically solve problems with large air volume and high-speed air! ▼ A job that required 0.4 MPa of pressure is achieved with just 29 kPa! ▼ When comparing the air volume of a compressor and a Sonic blower, to achieve an air volume of 7 m³/min, a compressor requires 62.5 horsepower. In contrast, a Sonic blower can achieve this with only 4 horsepower. The difference is significant compared to compressors and domestic blowers! "Air Knife Trivia" includes numerous case studies for problem-solving. 【Examples of case studies】 ■ Automotive industry case studies ■ Food/Beverage industry case studies ■ Pharmaceutical industry case studies ■ Steel industry case studies, etc.
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The Sonic Corporation's "Blower & Air Knife" is a device that dramatically improves the efficiency of processes such as part drying, food processing drying, and blowing off water droplets. Processes that require a pressure of 400 kPa can be achieved with an ultra-high efficiency of just 29 kPa! While achieving an energy reduction effect of 75% compared to compressed air, the water removal efficiency exceeds 95%, resulting in significant energy savings. 【Features】 ■ Lightweight and compact design ■ Generates a large volume of air with low horsepower ■ Clean and dry air. Promotes evaporation with warm air at approximately 40°C ■ Energy-saving effects that far exceed those of compressors * A comprehensive catalog is available for download. Please check it out from "Download." * Demo units are also available for loan! Please apply from "Contact." Note: There is a limited number of demo units, so please act quickly!
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A rotary air knife that seems like it should exist but doesn't The Sonic Corporation's rotary air knife (patented) has been developed for draining (blow-off) and drying parts with complex shapes. The gaps in the air knife are angled at 15° relative to the rotating axis, allowing it to eject high-speed air while changing the blowing surface at regular intervals for the areas that require draining or drying. This effectively drains and dries the uneven surfaces and sides of the workpiece, as a single air knife passes over the workpiece multiple times. The rotary air knife can reduce energy costs compared to draining/drying done by multiple air knives. Additionally, it saves space since the installation of multiple air knives is unnecessary.
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Are there any issues with the water drainage and drying processes for beverages, food, food processing, etc., or with blowing off water droplets from cans, bottles, and PET bottles? ------ Such problems can be efficiently and economically solved by the Sonic Air Knife System's high air volume and high-speed air! Tasks that previously required pressure like that of a compressor can now be achieved with just 29 kPa! When comparing the air volume of a compressor and a Sonic Blower, obtaining an air volume of 7 m³/min requires 62.5 horsepower with a compressor, while the Sonic Blower achieves this with only 4 horsepower. The difference is significant compared to compressors and domestic blowers! 【Features】 ● Energy-saving effect reduces consumption by 75% compared to compressor air ● Water drainage efficiency of over 95% ● Generates large volumes of air with low horsepower ● The air is clean and dry, promoting evaporation with warm air at about 40°C ● Energy-efficient (compared to compressors) ● Lightweight and compact design *Demo units are available for loan, so please feel free to contact us. Additionally, if you can provide samples, we will conduct tests at our company.
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Powerful air at over 25 m/s for water removal and drying! Furthermore, time-saving and energy-efficient! Sonic Corporation's "Blower & Air Knife" is a device that dramatically improves the efficiency of parts drying, food processing drying, and blowing away water droplets. Processes requiring 400 kPa of pressure can be achieved with an ultra-high efficiency of just 29 kPa! While achieving a 75% reduction in energy compared to compressed air, the water removal efficiency exceeds 95%, resulting in significant energy savings. ≪Sonic Corporation's Spiral Blower≫ 【Features】 ■ Lightweight and compact design ■ Generates a large volume of air with a small horsepower ■ Clean and dry air. Promotes evaporation with warm air at approximately 40°C ■ Energy-saving effects that greatly exceed those of compressors △▽△Basic Information△▽△ 【Product Lineup】 ■ Spiral Blower Using unique technology, it generates a large volume of air with energy efficiency compared to compressors and conventional blowers. The generated large volume of air can be supplied continuously without pulsation. The structure is also easy to maintain.
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In the automotive industry, efficiency and quality are required in the drying process of vehicle bodies and parts after cleaning. In particular, uneven drying and the adhesion of foreign substances can not only compromise product quality but also lead to delays in the process and increased costs. The Rehila air nozzle "Multi-Channel Jet" promotes uniform drying with powerful impact while maintaining low noise levels. It also helps to reduce air consumption and contributes to energy savings. 【Application Scenarios】 - Drying of vehicle bodies after painting - Drying of parts - Water removal 【Benefits of Implementation】 - Reduced drying time - Improved quality - Lower energy costs
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Air nozzle created by a long-established European manufacturer. Only Lechler provides information on impact force, noise level, air consumption (energy-saving measures), and blow pattern in their catalog! In various industries, air plays an extremely important role in processes such as drying, cooling, conveying, blowing off, cleaning, mixing, and opening packaging bags. There is no doubt that the use of air contributes to improving the economic efficiency of production processes, and its applications still have no limits. However, air production incurs significant costs, and during use, it generates high-frequency noise that adversely affects the hearing of workers. Therefore, air nozzles that consume as little air as possible and operate at low noise levels are required. Lechler will leverage all accumulated nozzle technology and years of experience and achievements to solve this problem. ■□━━━━━━━━━━━━━━━━━・・・・・‥‥‥……… For details on each product, please download the catalog or feel free to contact us. ・・・・・‥‥‥………━━━━━━━━━━━━━━━━━■□ *Lechler GmbH is a German spray nozzle manufacturer.
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Air nozzles are not just for transfer and water removal. In the metal processing industry, efficiently cooling the friction heat generated during machining is essential for maintaining product quality and productivity. Particularly in precision machining, the cooling method significantly affects the final outcome. Inadequate cooling can lead to warping and deformation, potentially reducing product accuracy. Rehiller's air nozzles enhance cooling efficiency and contribute to improved product quality. 【Application Scenarios】 - Cooling in metal cutting processes - Cooling after grinding processes - Cooling after welding - Mold cooling 【Benefits of Implementation】 - Reduced cooling time - Improved product accuracy - Reduced noise - Lower energy costs
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In the drying process of the textile industry, product quality and production efficiency are important challenges. In particular, uneven drying and over-drying can negatively impact the finish and durability of the products. Additionally, reducing energy consumption during the drying process is essential for cost reduction and minimizing environmental impact. The air nozzles from Rehila contribute to addressing these challenges by achieving uniform drying and energy savings. 【Application Scenarios】 - Drying process of textile products - Drying of woven fabrics, knitted fabrics, and non-woven fabrics - Drying after dyeing - Final product finishing drying 【Effects of Implementation】 - Reduction of drying time - Decrease in energy costs - Improvement in product quality - Reduction of noise levels
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In the steel industry, the removal of dust during the manufacturing process is essential for improving the work environment and maintaining product quality. Particularly in processes such as cutting, grinding, and welding, large amounts of dust can be generated, which may lead to health hazards for workers and equipment failures. The air nozzle manufactured by Lehiller achieves efficient dust removal with low noise and energy savings, contributing to the improvement of the work environment. 【Usage Scenarios】 - Dust removal after polishing steel products - Blowing away dust during the cutting process - Removal of foreign substances on the production line 【Benefits of Implementation】 - Protection of employee health through improved work environment - Cost reduction due to increased equipment longevity - Enhancement of product quality
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Only Reihler Corporation includes impact force, noise level, air consumption (energy-saving measures), and blow patterns in their catalog! In various industries, air plays an extremely important role in drying, cooling, transporting, blowing off, cleaning, mixing, and opening packaging bags. There is no doubt that the use of air contributes to improving the economic efficiency of production processes, and its applications still have no limits. However, air production incurs significant costs, and during use, it generates high-frequency noise that adversely affects the hearing of workers. Therefore, air consumption must be minimized, and air nozzles that operate at low noise levels are required. Reihler Corporation will leverage all accumulated nozzle technology, along with years of experience and achievements, to solve this problem. Additionally, we are always available for consultation for users who need solutions in special cases. Our products are also approved by OSHA, FDA, and (EC) no. 1935/2004. ■━━━━━━━━━━━━━━━━━ For details on each product, please download the catalog or feel free to contact us. ━━━━━━━━━━━━━━━━━■
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In the optical industry, precise cleaning that affects the quality of prisms is essential. In particular, the removal of fine dust and oil films can impact light transmittance and refractive index, potentially degrading product performance. Our ultrasonic megasonic cleaning equipment thoroughly removes fine dirt adhered to the surface of prisms using megasonic power, contributing to the production of high-quality products. [Application Scenarios] - Cleaning in the prism manufacturing process - Cleaning of optical lenses - Cleaning of precision parts [Benefits of Implementation] - Improved product quality with high cleaning power - Reduced cleaning time - Lower cleaning costs
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In the semiconductor industry, particularly in wafer manufacturing, the removal of fine contaminants is a critical issue that affects product quality. Fine particles and organic substances adhering to the wafer surface can lead to decreased device performance and lower yields. Our ultrasonic megasonic cleaning equipment effectively removes these contaminants from the wafer surface using megasonic technology. This supports the production of high-quality semiconductor products. 【Usage Scenarios】 - Cleaning in the wafer manufacturing process - Removal of fine contaminants and organic substances - Production of high-quality semiconductor products 【Benefits of Implementation】 - Improved cleaning quality - Enhanced yield - Increased product reliability
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In the semiconductor industry, particularly in wafer manufacturing, the removal of fine foreign substances and residues is a critical issue that affects product quality. Even slight contamination on the wafer surface can lead to decreased device performance and lower yields. Sonosys's ultrasonic megasonic cleaning equipment addresses these challenges by achieving high cleaning power and uniform cleaning, contributing to quality improvement in wafer manufacturing. 【Usage Scenarios】 - Removal of foreign substances in the wafer manufacturing process - Cleaning of precision parts - Rinsing process after chemical cleaning 【Benefits of Implementation】 - Reduction in cleaning time - Improvement in cleaning quality - Enhancement of yield
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Ultrasonic Cleaning Spray Nozzle For non-contact single substrate cleaning, we offer a megasonic nozzle with either a single nozzle, dual nozzle, or triple channel, and any combination of frequencies ranging from 600kHz to a maximum of 9MHz. The transducer of this megasonic nozzle generates megasonics and sends them through a fluid (such as pure water) to clean the surface of the substrate. Megasonic Immersion Transducer This is a megasonic immersion transducer with frequencies of 400kHz, 600kHz, 1MHz, and 2MHz. A sealed transducer made of stainless steel or plastic (e.g., PP, PVDF, or PFA) is installed at the bottom or side of an existing tank. In addition to standard systems for substrate sizes of 4", 6", and 8", custom immersion transducers are also available. The highly adaptable configuration allows the megasonic system to be used in bath-tank cleaning processes, improving cost-effectiveness. Frequencies available are 400kHz, 600kHz, 1MHz, and 2MHz.
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Particles (droplets) formed by the ultrasonic spray nozzle are broken up by the vibrations of the piezo element. In other words, unlike pressurized systems, the particles do not have speed. As a result, they either fall naturally or float due to the influence of the wind. Therefore, carrier air is used to transport the formed particles for application.
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Low Flow Ultrasonic Spray Nozzle (Atomizer) The low flow spray nozzle (atomizer) manufactured by Sonia is designed to apply droplets (particles) of various viscosities in micron and submicron sizes without over-applying them to small parts. The nozzle shape comes in two types: flat and wide nozzle tips. It is suitable for concentrated application using an ultrasonic spray nozzle and a pinpoint air transport fixture (custom order), as well as for transporting very small droplets (particles). These spray nozzles can be easily applied to applications where coating control and uniform film are required. The spray nozzle is lightweight and ideal for coating systems using robots. The main body of the spray nozzle is made of stainless steel. *Custom micro feed tubes are suitable for low flow application and are available in stainless steel or PTFE fluororesin. The spray nozzle can be equipped with a spray shaper for pinpoint spraying or a wider spray for better coating control. *Micro feed tubes are optional.
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Our company offers a wide range of "tank cleaning nozzles" manufactured by Lehner, which are essential for the product manufacturing processes in the food, beverage, and medical fields. These nozzles comply with various international standards related to hygiene and explosion protection, including FDA (U.S. Food and Drug Administration), 3A standards, and ATEX directives. Additionally, they possess high impact force even at low pressure, contributing to increased operational efficiency by reducing cleaning liquid usage and shortening cleaning time. Effective cleaning can be achieved. ★ We are currently providing materials that include the standards our products comply with and layout photos! You can read them immediately from the 【PDF Download】. 【Features】 ■ Excellent hygiene and explosion protection, compliant with EHEDG standards and regulation (EC) no. 1935/2004, among others. ■ A lineup of 20 types tailored to various applications, including fixed spray balls and rotating tank cleaning nozzles. ■ Capable of foam spraying. In addition to lending demo units, you can visualize the effects of switching to Lehner tank cleaning nozzles using our advanced software, TankClean, to see what benefits might arise. 2024/10/17 ◆ We have added the long-awaited case studies.
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In the paint manufacturing industry, the amount of water used for tank cleaning and the associated energy costs are significant challenges. In particular, thorough tank cleaning is essential to maintain the quality of the paint, requiring large amounts of water and time in the process. The Rehilano nozzle balances cleaning power and water conservation, addressing these challenges. Our nozzles provide optimal cleaning performance tailored to the size, shape, and purpose of the tanks, contributing to cost reduction. 【Usage Scenarios】 - Tank cleaning in paint manufacturing plants - Tanks with high cleaning frequency - Factories looking to reduce cleaning costs 【Benefits of Implementation】 - Reduction in water bills through water conservation - Improved work efficiency due to shortened cleaning time - Reduction in energy costs - Decreased environmental impact
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In the beverage manufacturing industry, thorough cleaning of tanks is essential to ensure product quality and safety. It is necessary to prevent foreign matter contamination and bacterial growth, while maintaining the flavor and safety of the products. Inadequate cleaning can lead to product quality deterioration and potential health risks for consumers. Lehira nozzles provide nozzles that comply with various standards, achieving optimal cleaning according to the size, shape, and purpose of the tanks. 【Usage Scenarios】 - Tank cleaning in beverage manufacturing plants - Hygiene management in food production - Foreign matter contamination measures in quality control departments 【Benefits of Implementation】 - Reduction in cleaning time - Decrease in the amount of cleaning agents used - Improvement in product quality - Reduction in manufacturing costs
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In the cosmetics manufacturing industry, thorough cleaning of manufacturing tanks is essential to maintain product quality. In particular, residue of ingredients and contamination by foreign substances can lead to deterioration of product quality and safety issues. The Rehilano nozzle provides effective cleaning power and energy-saving performance to address these challenges. 【Usage Scenarios】 - Mixing tanks for cosmetic ingredients - Tank cleaning before filling - Cleaning of the production line 【Benefits of Implementation】 - Reduction in cleaning time - Decrease in the amount of cleaning agents used - Improvement in product quality - Cost reduction
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In the food manufacturing industry, thorough cleaning of tanks is essential to ensure product quality and safety. It is particularly important to prevent food residues and the proliferation of microorganisms, maintaining a hygienic environment. Inadequate cleaning can lead to product contamination and quality deterioration. Rehelar nozzles are classified according to their cleaning power and achieve efficient and hygienic cleaning by using low-pressure specifications and cleaning heads lubricated with cleaning solutions. 【Application Scenarios】 - Tank cleaning in food manufacturing plants - Cleaning of food storage tanks - Hygiene management on production lines 【Benefits of Implementation】 - Reduction in cleaning time - Decrease in the amount of cleaning agents used - Improvement in hygiene levels - Assurance of product quality and safety
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**Features** Rehira Corporation has established five classes based on cleaning power. Rotary cleaning nozzles of class 2 and above commonly adopt a "low-pressure specification" that saves energy and is less prone to wear, as well as a "cleaning head" that is lubricated with cleaning fluid. The series that employs a "free-spinning head" lifts dirt with strong repetitive impacts and washes away tank contaminants, while the series that uses "internal drive control" maintains head speed to provide powerful spray effects by harnessing liquid flow to power the internal turbine head, making it suitable for large tank cleaning. We also offer sprays for cleaning relatively small tanks centered around class 1, which includes fixed cleaning nozzles, and we have various tank cleaning nozzles available, allowing us to recommend cleaning nozzles tailored to the size, shape, and purpose of your tank. **Differences from Other Companies** Our company can conduct tests on a PC using software for "visualization" before performing actual machine tests. Please feel free to contact us for inquiries.
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Fusion of Tradition and Innovation With the XactClean HP 2, the portfolio of tank cleaning nozzles from Reihler will adapt to the future. This is due to the further development of the proven rotary tank cleaning nozzle XactClean HP, which has become more efficient and can better meet hygiene requirements. The year 2015 marked a change in Reihler's focus with the launch of the explosive bestseller XactClean HP. This tank cleaning nozzle bridged the gap between cost-effective (but less efficient) spray balls and surge cleaners and cost-effective (but highly efficient) high-pressure tank cleaning nozzles. Since then, powerful and efficient cleaning has been made available at an attractive price. During this time, this concept has undergone thousands of application tests and achieved success. Eight years later, Reihler launched its optimized successor, the XactClean HP 2. ≪Attention!≫ The new offering of Hastelloy 22 is now available.
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With its powerful cleaning jet, consistently hygienic design, process reliability, and very long lifespan, "MeshClean+" is the top choice for efficiently cleaning stubborn dirt in medium to large tanks. New features of "MeshClean+" The high-impact tank cleaning machines in the "MeshClean+" series are classified as cleaning efficiency class 5 and are designed to remove stubborn dirt from medium to large tanks. The spray head of this high-impact tank cleaning machine is driven by the cleaning liquid. The patented spur gear ensures precise speed and sufficient torque, providing process reliability. Its simple and open-flow design makes the spur gear particularly hygienic and extremely robust. The specially developed solid jet nozzle of "MeshClean+" achieves top-notch cleaning results even where other cleaning nozzles reach their limits. Carefully adjusted kinematics guarantee optimal interaction between speed and cleaning pattern. As a result, a reliable, efficient, and rapid cleaning process is realized.
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The Rehira Corporation's spray nozzle (model number: 2MN series) is a spray nozzle specifically designed for fine mist cooling. It makes a significant contribution to countering the extreme heat in summer and the dryness in winter. It is often used for temperature and humidity management in plant cultivation and livestock facilities. Additionally, it is utilized not only in the agricultural market but also in industrial markets (food, semiconductors, paper manufacturing) for temperature and humidity control. A major feature of the fine mist spray is its ability to regulate temperature and humidity without wetting crops, livestock, or products.
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Although I purchased a mist nozzle (fine mist cooling), it's quite difficult to install and position it with the tube... This Easy Pipe solves that problem. <<Maximum Features>> - No risk of cap falling off due to knurled finish! - Just turn it by hand! It greatly contributes to countermeasures against the intense heat in summer and dryness in winter. It is often used for temperature and humidity management in plant cultivation and livestock facilities. Additionally, it is used not only in the agricultural market but also in the industrial market (food, semiconductors, paper manufacturing) for temperature and humidity control. A significant feature of the fine mist spray is that it can regulate temperature and humidity without wetting crops, livestock, or products. Isn't it quite a hassle to connect such an important nozzle with piping? With the Easy Pipe, the connection is easy! It's more durable than a tube and can be attached and detached easily.
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Name: PopUp Whirly Air Hygienic Series: 5P7 = Features = The biggest feature of the new PopUp nozzle is its ability to automatically clean itself with air after use. This device rotates automatically using water pressure. It is suitable for cleaning pipes, ducts, and the interiors of cyclones. This nozzle is tightly attached to the inner wall and extends with air pressure during cleaning. Once the cleaning is complete, the spray nozzle returns to its original position and closes securely with the force of a spring. The built-in IO-Link compatible position monitoring sensor constantly informs the operator of the current position of the nozzle. The nozzle can be operated and cleaned with compressed air due to the air pressure retraction. Furthermore, with this design, the nozzle automatically drains from any direction. *The video is animated, but it clearly shows where the device can be installed.*
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Rehira Corporation has announced a newly developed spiral full cone nozzle based on its long experience, history, and achievements. This nozzle features the ability to spray at a specific angle with low pressure. The reason for this is that the fluid is accelerated in the vertical axis direction and sprays outward due to its spiral structure. This nozzle is designed to form multiple spray cones (hollow cones), which is different from a typical full cone. As a result, it can generate fine particle sizes. The standard material is SUS316L, but it is also available in other materials.
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The Rehira company has finally unveiled its high-pressure tank cleaning nozzle! We have expanded our lineup with high-pressure cleaning. This product can effectively clean stubborn dirt from small tanks using only a small amount of water. PressureClean is rated at cleaning efficiency class 5 and features an IP-65 certified motor housing. This nozzle is characterized by being made from high-quality materials (SUS316 L, EPDM, PTFE, PEEK, ceramic). The interface with the tank uses a clamp connection compliant with DIN 32676 (TriClamp).
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Lechler Spray Drying Nozzle Commonly known as: DryMASTER Lechler, with over 140 years of history and experience, has positioned itself to challenge new fields by developing and starting the sale of spray nozzles specifically for powder drying. Creating uniform powders through spray drying required various innovations. Additionally, the DryMASTER nozzle can be used for countless applications. It is suitable for food powder production and can also be used in pharmaceuticals. It complies with FDA (U.S. Food and Drug Administration), EC No. 1935/2004, and GB4806 standards. The groundbreaking initiative of this product is the Lechler Carbon Recycling Program, which considers SDGs (Sustainable Development Goals) and focuses on the recycling of consumable carbon materials. In other words, it aims to recycle consumables. This is a first in the nozzle industry. This product is different from conventional nozzles!
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By using Teflon tubes, it has become possible to apply and dispense liquids that could not be handled with conventional rubber-based tubes. Additionally, since the liquid contact part is within the tube, there is no need to directly clean the pump mechanism; simply replacing the tube suffices. To ensure that no liquid remains wasted in the tubing, a forward and reverse rotation function has been implemented in the pump mechanism, making liquid replacement very easy. If there is an AC100V power supply, work can be started immediately.
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Are you having trouble with the blow process using air? There is always a cleaning process for parts (such as components) and products (like PET bottles and retort pouches). Following that process, there is always a drying process. I have heard that this drying is an eternal theme. Shall we finally resolve this eternal theme? Sonic's blowers and air knives efficiently and economically solve problems with high air volume and high-speed air! ▼ A job that required a pressure of 0.4 MPa can be achieved with just 29 kPa! ▼ When comparing the airflow of a compressor and a Sonic blower, to achieve an airflow of 7 m³/min, a compressor requires 62.5 horsepower. In contrast, the Sonic blower can achieve this with only 4 horsepower. The difference is significant compared to compressors and domestic blowers! In "Air Knife Trivia," we have numerous case studies for problem-solving. 【Case Studies】 ■ Automotive industry case studies ■ Food and beverage industry case studies ■ Pharmaceutical industry case studies ■ Steel industry case studies, etc. *For more details, please request materials or view the PDF data from the download.
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Ultrasonic waves are transmitted to the nozzle through the vibration of piezoelectric ceramics, vibrating the liquid film to form and spray fine particles. It can handle a wide range of liquid flow rates from a minimum of 10 ml/min to a maximum of 100 ml/min, with a nearly constant particle size across the entire flow range. ◆Product Features◆ - Energy-saving as it can supply liquid with low power without pressurizing - Uniform atomization regardless of flow rate - Nearly constant particle size across the entire flow range - Resistant to clogging, ensuring high operational safety - Good coating efficiency due to the slow self-velocity of particles - Maximum flow rate for standard specifications is 100 ml/min - Operating frequency ranges from 20 to 130 kHz (varies by model) - Outer particle size ranges from 11.8 to 42 μm (varies by model) ◆Accessories◆ By using an air transport device, it is possible to freely change the spray shape of the applied fine particles (droplets). ◆Liquid Delivery Pump◆ Precise control is possible by using a syringe pump or similar for liquid delivery. ≪Key Point≫ Demo units are available for loan, so please feel free to contact us. ※※Ultrasonic Cleaning Equipment※※ Sonosis also manufactures and sells ultrasonic cleaning equipment.
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