常陽工学 List of Products and Services

Optimal for research and development (elemental technology)! / Desktop vacuum laminating device - The laminating operation is electrically controlled by a precision Z-stage. - The glass substrate is held in a vacuum using a micro-adhesive pad and is bonded to the lower substrate without bubbles. - The upper stage uses a quartz stage, allowing for observation of the bonding state and UV irradiation in a vacuum. - The upper and lower stages can be changed to a type with a built-in heater that reaches a maximum of 120°C. It can also be used for prototype evaluation of the sealing process for perovskite solar cells. #Perovskite #DesktopVacuumLaminatingDevice #Vacuum #BasicEvaluation #InHouseExperiment

• Vacuum Equipment

Ideal for research and development (elemental technology)! / Desktop Vacuum Lamination Device - The lamination operation is controlled by an electric precision Z-stage. - A micro-adhesive pad holds the glass substrate in a vacuum and adheres it to the lower substrate without bubbles. - The upper stage uses a quartz stage, allowing for observation of the lamination state and UV irradiation in a vacuum. - The upper and lower stages can be modified to a type with a built-in heater that reaches a maximum of 120°C. It can also be used for prototype evaluation of the encapsulation process for perovskite solar cells. #Perovskite #DesktopVacuumLaminatingDevice #Vacuum

• Vacuum Equipment

This is not the intended use of the tabletop vacuum laminating device, but I placed a workpiece in the device and observed the shape changes of the workpiece due to vacuum suction and atmospheric release.

• Vacuum Equipment

As a result of the observation, significant differences were observed in the changes in the state of the work.

• Vacuum Equipment

The tabletop vacuum laminating device used for filming is perfect for research and development (elemental technology)!

• Vacuum Equipment
• Mounter
• Other processing machines

As a top manufacturer of LCD bonding equipment and LCD cell gap forming equipment, we have produced many specialized devices that cater to various materials and process conditions.

• Vacuum Equipment
• Other processing machines

We will respond to your prototype evaluation with our know-how for high-precision vacuum lamination of liquid crystal displays and functional films onto flat or curved surfaces. If you would like a demonstration, please contact us through our company website.

• Vacuum Equipment
• Prototype Services

This is a device for performing rubbing on an orientation film on a glass substrate under specified conditions. It allows for easy attachment and detachment of the rubbing roll, and it is also possible to store spare rubbing rolls. We also accept custom specifications to fit your budget.

• Other processing machines
• Circuit board processing machine

We conducted an internal evaluation to confirm whether it is possible to process the prepreg using a vacuum lamination device with DIC Corporation's "new CFRP prepreg sheet DICARBOⓇLF."

• Vacuum Equipment
• Other processing machines

○ Vacuum bonding sealing device ○ Dispenser ○ UV irradiation unit ○ Hot plate ○ Cooling plate ○ N2 environment in the chamber ○ Substrate transfer robot

• Vacuum Equipment
• Organic EL

Since bonding can be done under vacuum (10 Pa), high-quality products can be produced without being affected by bonding conditions.

• Vacuum Equipment

After contact in a vacuum, pressure is applied at high pressure (approximately 0.6 MPa, which is 0.5 MPa of gauge pressure plus atmospheric pressure), allowing for bonding that follows the curved surface without any air bubbles.

• Vacuum Equipment

We perform vacuum bonding with higher planar accuracy and high-precision alignment (±1μm) than ever before. It is ideal for sealing LCDs, OLEDs, Micro LEDs, and organic solar cells.

• Vacuum Equipment

Based on the cultivated know-how, we propose a new "bonding device." The maximum work size can be enlarged depending on the target product.

• Vacuum Equipment

This product is a bonding device that proposes a new bonding process combining vacuum and atmosphere. In the bonding of flexible substrates, it resolves issues such as bubble entrapment in decorative panels with steps and slits. Additionally, flat bonding eliminates pressure unevenness and positional misalignment in thin substrates like films. 【Features】 ■ Line contact bonding (atmosphere/vacuum) Enables bonding under vacuum conditions, producing good quality products regardless of bonding conditions. ■ 3D/2.5D bonding (vacuum) Allows for bonding that conforms to curved surfaces by applying high pressure after contact in a vacuum. ■ Flat bonding (vacuum) Performs vacuum bonding with higher flatness accuracy and high-precision alignment than conventional methods. *For more details, please refer to the PDF document or feel free to contact us.

• LCD display

- The glass substrate is held in a vacuum using a micro-adhesive pad and is attached to the lower substrate without bubbles. - The attachment operation is performed using an electrically operated precision Z stage. - The upper stage uses a quartz stage, allowing for observation of the bonding state and UV irradiation in a vacuum. - The upper and lower stages can be changed to a type with a built-in heater that reaches a maximum of 120°C.

• Vacuum Equipment

This product uses a adhesive mesh mechanism to hold the film substrate in a vacuum (patent pending) and attaches it to curved or flat cover glass or resin without bubbles. The attachment operation is automatically controlled by PLC. Optionally, a heater can be built into the lower stage (Max 150°C). 【Features】 ■ Holds the film substrate in a vacuum using an adhesive mesh mechanism (patent pending) ■ Can attach to curved or flat cover glass or resin without bubbles ■ Heater can be built into the lower stage (Max 150°C) - Optional *For more details, please refer to the PDF document or feel free to contact us.

• Vacuum Equipment

This is a vacuum press device that supports cutting-edge technologies such as sealing for organic EL displays, organic EL lighting, and solar cells. - Maximum substrate size: 730mm × 920mm - Vacuum double chamber system - Precision processing with film or sheet - UV irradiation function - Heating function Demo units are also available. We can accommodate experiments and prototypes. Please contact us for more details.

• Heating device

- This is a tabletop device that performs rubbing on alignment films on glass or film substrates under specified conditions. - The setting and removal of substrates are manual, but the rubbing operation can be automated with a button press. - The rubbing roll can be detached, and by attaching a dedicated jig to the main body of the device, it is easy to apply double-sided tape and rubbing cloth to the rubbing roll. - This device is ideal for R&D purposes.

• Circuit board processing machine
• Other processing machines

Chamber lid opening and closing: Hinged Pressure: 40kgf Load cell: Available Z-axis: Automatic Vacuum gauge: Pirani Heater: Available - The glass substrate is held in a vacuum using a micro-adhesive pad and is attached to the lower substrate without bubbles. - The upper stage uses a quartz stage, allowing for observation of the bonding state and UV irradiation in a vacuum. - Both the upper and lower stages have built-in heaters with a maximum temperature of 120°C. - The bonding operation is electrically controlled by a precision Z stage. - Logging capability is also available.

• Vacuum Equipment

Features - Compact and lightweight design that easily passes through an anti-chamber (pass box) - Ideal for transporting work between glove boxes - Real-time vacuum levels can be monitored with a digital Pirani vacuum gauge. This product can be customized with changes to specifications such as box size. We can create custom-made solutions according to your needs. Usage Suggestions - Transporting substances that are prone to oxidation - Transporting flammable substances - Transporting substances that need to avoid humidity - Transporting substances that need to avoid heating

• Sealing

It is possible to prototype and test flat shape bonding (plane bonding) as well as 3D (spherical/aspherical) and 2.5D (curved surface) shape bonding (airbag bonding). The cost of prototyping and testing varies depending on the content, so please consult our sales department.

• Processing Contract
• Vacuum Equipment

Chamber lid opening and closing: Hinge type Pressure: 40kgf Load cell: Present Z-axis: Manual Vacuum gauge: Pirani Heater: None - The glass substrate is held in a vacuum using a micro-adhesive pad and is attached to the lower substrate without bubbles. - The upper stage uses a quartz stage, allowing for observation of the bonding state and UV irradiation in a vacuum.

• Vacuum Equipment

Chamber lid opening and closing: Split type Pressure: 40 kgf Load cell: Present Z-axis: Manual Vacuum gauge: Pirani Heater: None - The glass substrate is held in a vacuum using a micro-adhesive pad and is attached to the lower substrate without bubbles. - The upper stage uses a quartz stage, allowing for observation of the bonding state and UV irradiation in a vacuum.

• Vacuum Equipment

This product is a curved lamination device mainly for large panels used in vehicles. It laminates flexible displays such as LCDs and OLEDs to conform to the curved shape of an integrated S-shaped cover from the vehicle's instrument panel to the center console. [Lamination Examples] - Integrated curved cover glass for instrument panel and center console + OLED display (multi-bonding) - Curved resin cover + OLED lighting - S-shaped cover glass + LCD *For more details, please refer to the PDF document or feel free to contact us.

• LCD display

Chamber lid opening and closing: Hinge type Pressure: 4kgf Load cell: None Z-axis: Manual Vacuum gauge: Bourdon Heater: None - The glass substrate is held in a vacuum using a micro-adhesive pad and is attached to the lower substrate without bubbles. - The upper stage uses a quartz stage, allowing for observation of the bonding state and UV irradiation in a vacuum.

• Vacuum Equipment

Chamber lid opening and closing: Split type Pressure: 4 kgf Load cell: None Z-axis: Manual Vacuum gauge: Bourdon Heater: None - The glass substrate is held in a vacuum using a micro-adhesive pad and is attached to the lower substrate without bubbles. - The upper stage uses a quartz stage, allowing for observation of the bonding state and UV irradiation in a vacuum.

• Vacuum Equipment

This is a product that allows for specification changes. We will customize it according to your requests.

• Circuit board processing machine
• Vacuum Equipment

This device is an inline system that performs lapping on an alignment film on a glass substrate under predetermined conditions. With the increase in the size of glass substrates, it has been designed and manufactured to ensure that fundamental characteristics such as gap accuracy, rotation uniformity, vibration, and static electricity, as well as motion characteristics like tact time and maintainability, are not compromised, enabling uniform and stable lapping.

• Other processing machines

- The glass substrate is held in a vacuum using a micro-adhesive pad and is attached to the lower substrate without bubbles. - The attachment operation is performed using an electrically operated precision Z stage. - The upper stage uses a quartz stage, allowing for observation of the bonding state and UV irradiation in a vacuum. - The upper and lower stages can be changed to a type with a built-in heater that reaches a maximum of 120°C.

• Vacuum Equipment
• Other processing machines
• Circuit board processing machine

We are equipped with UV lamps for temporary fixation of glass substrates and the like.

• Vacuum Equipment

Each substrate is transferred to the crimping section by each robot, where auto-alignment is performed and crimping is carried out. After crimping, alignment is performed again, and the UV material is cured by UV irradiation, temporarily fixed, and then discharged downstream. It supports various types of substrates, such as wafers, and has a variety of types ranging from inline machines to standalone types equipped with cassette loaders and unloaders.

• Vacuum Equipment

Choyo Engineering, as a leading manufacturer of LCD cell gap formation equipment, has developed a new type of "sealing device for organic EL" based on its experience in producing many specialized devices that accommodate various materials and process conditions. This device is characterized by its aim to support future large substrates and reduce equipment costs.

• Organic EL
• Circuit board processing machine

The unique rubbing method of the upper and lower rolls has eliminated the need for conventional rubbing tables in the roll-to-roll process, significantly compacting the equipment.

• Other processing machines
• Circuit board processing machine