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This is the comprehensive catalog of the salt bath agents, various preventive agents, and hardening agents that our company handles.
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In Japan's manufacturing industry, the era when QCD was deemed essential has already become a thing of the past. Recently, the demand for carbon neutrality and the reduction of environmentally harmful substances has increased significantly in order to maintain sustainable business practices. Amidst this, we have been honing our environmentally friendly surface treatment processing technologies for many years. As a result of these efforts, we are now able to establish and provide various environmentally friendly processing methods to everyone. Furthermore, we believe that in the future of surface treatment processing, offering business activities that are nearly the opposite of traditional perceptions and are environmentally friendly will also contribute to enhancing the corporate brand of our clients. We will continue to strive in this direction. Please feel free to contact us, as we are open to inquiries regarding these specific details as part of information gathering.
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In the heat treatment industry, we have long been favored as a reliable coating agent for the specified carbon prevention range required for various products. As a result of our established track record, we have become the best-selling product in Japan by 2024. To reach this point, we have not simply provided the same specifications but have diligently responded to the diverse needs of our customers. We believe this is a reflection of our efforts being recognized. Moreover, even when referring to prevention agents, there are various factors such as composition, viscosity, transportation distance, usage environment, and the items to be coated. Simply providing the prevention agent alone makes it difficult to ensure year-round stability. Therefore, we are actively working to offer support and proposals that include related utilities to ensure the most stable handling. If you are currently facing any issues regarding carbon prevention, please feel free to contact us.
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Economical salt bath soft nitriding with minimal distortion from short-term processing at low temperatures, Isonite.
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For details, please refer to the dedicated page at the link.
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Since the introduction of our ICBP's first unit in Japan in March 2000, it has been widely used by many customers. As we celebrate a quarter of a century, we have added new features to accommodate next-generation technology. 【New Features】 - Low-pressure carburizing and nitriding, gas nitriding, soft nitriding → We can now perform processes related to nitriding under low pressure across a range of temperatures, enabling the addition of enhanced properties such as higher hardness, resistance to tempering softening, wear resistance, and corrosion resistance. Additionally, we continue to adhere to carbon-neutral practices by employing processes that do not involve any combustion, maintaining our commitment to reducing environmental impact. Furthermore, in anticipation of various changes in the business environment that may occur in the future, we have added processing methods while maintaining the flexibility to adjust production volumes, allowing for the consolidation of many treatments within this system. Moreover, this system has been certified under the "Energy Conservation Investment Promotion Subsidy Program" established a few years ago. Please feel free to contact us regarding the upgraded next-generation ICBP-FLEX.
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The "ZAMS-AT Series" is an austempering treatment equipment that enables a reduction in labor costs through automation. By doubling the salt curtain and adding a salt injection device at the drop point, the circulation of salt is significantly increased. This stabilizes the temperature distribution within the tank and greatly enhances cooling performance. Additionally, processing conditions are managed through a two-dimensional code to prevent operational errors. Monitoring devices comprehensively manage traceability, including processing conditions, temperature history, and processing time. 【Features】 ■ Protection of the heating furnace atmosphere and improved cooling efficiency ■ Increased longevity and manageability of the mesh belt ■ Improved work recovery rate ■ Enhanced quenching performance ■ Contribution to energy savings *For more details, please download the PDF or feel free to contact us.
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Free membership registrationParker Heat Treatment Industries' "ICBP NANO" is a device in the field of low-pressure carburizing furnaces and carburizing-nitriding furnaces, incorporating the technology of ICBP heating cells. By directly integrating this product into the production line, it enables shorter processing cycles and contributes to increased productivity. By stacking the carburizing cells, we have achieved space-saving design to minimize the installation area as much as possible. 【Features】 ■ Increased productivity by adding three heating cells to existing equipment ■ Guaranteed performance: Pre-production trials available ■ Reproducibility: Excellent reproducibility for each part and batch ■ Operator protection: Cold system, no fire hazard & reduction of waste ■ Simplified maintenance *For more details, please refer to the catalog or feel free to contact us.
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In the heat treatment industry, it has become inevitable to be required to work towards carbon neutrality. In response to this demand, our austempering furnace continues to evolve. Additionally, a few years ago, this furnace obtained certification for the "Energy Conservation Investment Promotion Subsidy Program." While it may appear similar to traditional furnaces, its structure has significantly evolved, allowing for a reduction in operating costs that can be expected alongside efforts towards carbon neutrality, even in the context of rising prices. Furthermore, by reflecting various measures to address quality defects, we have achieved a significant reduction in defect rates compared to the previous specifications. Our continuously evolving furnace is also available for actual machine tours and test processing, so please feel free to contact us.
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In the field of heat treatment, nitriding has been utilized for various industrial products for many years. Many companies have developed their own unique know-how regarding this treatment method, showing a wide range of applications. However, nitriding is significantly affected by rising prices, and many companies are struggling with issues such as the inability to easily change processing conditions. In this business environment, we have newly released an "automatic control device" that enables the establishment of high-efficiency nitriding conditions without compromising the quality standards of nitriding. This device features a mechanism that automatically adjusts the required quality standards through digital control, and the raw gas consumed can be linearly controlled by the controller, allowing us to maintain conventional standards with minimal gas consumption. This not only addresses the impact of rising prices but also contributes to activities that enhance our commitment to carbon neutrality. Additionally, we have a demonstration unit at our Kawasaki facility and are accepting requests for testing, so please feel free to contact us.
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By applying fine particles as a heat medium, the thermal conductivity is good and the temperature inside the furnace is uniform.
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This is a method that further develops our fluidized bed technology, allowing various treatment gases to be introduced as fluidizing gases at higher temperatures, resulting in uniform heating throughout the sand and enabling heating in deep hole shapes as if it were liquid. Additionally, the introduced treatment gases are delivered close to the product surface along with the sand, where they undergo reactions such as decomposition. This allows for more uniform treatment even for shapes that are easily affected by gas flow. Furthermore, it also has the advantage of a cleaning effect as a fluidized bed, enabling the combined process of cleaning and treatment.
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NOe and NOg are used for isonitride treatment of parts made of alloy steel, non-alloy steel, cast iron, stainless steel, etc.
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Since 1995, we have been providing both oscillation and rotation on the same system platform. With a minor change, it has become the fifth model and is widely loved by our customers.
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Free membership registrationThe "CARBOZEN Hybrid PVD System" is a new type of DLC coating device that dramatically improves film deposition speed. It features excellent adhesion. With the appropriate combination of linear ion source, UBM sputtering, and FCVA source, it is capable of coating various DLC films with high adhesion to the substrate. 【Features】 ■ Locking function for the device and operator ■ Easy semi-automatic and fully automatic process control with MS Windows OS-based software program ■ Automatic recording of work content during the coating process ■ Digitization of the entire coating process *For more details, please download the catalog or contact us.
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With the complete set of equipment in this system, it is possible to measure and digitize the cooling performance of quenching agents. This allows for real-time monitoring of performance changes due to degradation from repeated use of the quenching agents, thermal decomposition, and other factors on-site. In particular, by monitoring the correlation between measured data and phenomena related to performance changes such as dimensional distortion of products, fluctuations in hardness, and deterioration of metal microstructure, it can be utilized in activities aimed at shifting from symptomatic treatment to preventive measures. Additionally, while there are many cases where quality assurance for quenching agents is established through regular replacement or replenishment, some management methods force the disposal of agents that are still in a usable state due to replacement rules. By using this equipment to monitor the correct lifecycle of quenching agents in real-time on-site, it can contribute to cost reduction through extended usage. Furthermore, in development projects, it can also be used to obtain fundamental data for selecting the most suitable quenching agents for in-house products, and in the future, it is anticipated to be used as equipment for building requirement information for heat treatment simulations during the design phase.
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The gas carburizing furnace and gas softening furnace have been developed over many years of research and development based on established overseas technologies, allowing us to meet the diverse needs of our customers. In recent years, to support our customers' overseas expansion, we have incorporated our original technology, which has received high praise for its quality and productivity.
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Fully automatic isothermal heat treatment equipment with excellent workability, safety, and economic efficiency.
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In the heat treatment industry, quenching agents have long been used as indispensable materials. Among these, issues such as unpleasant odors that were previously overlooked due to tolerance have increasingly been raised as complaints from the worksite in recent years. In response to such feedback, our company has been providing agents that are closer to odorless and produce less smoke. Naturally, our quenching agents meet the basic requirements of preventing cracking in water quenching and insufficient hardening in oil quenching. Additionally, they allow for uniform hardening and the selection of specific hardening characteristics through custom concentration adjustments by the customer, and we also provide support from the consideration stage. Please feel free to contact us.
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This is an introduction to the carburizing test method and decarburizing test method.
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Introduction of heat treatment agents and carburizing agents.
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Here is the information about high-temperature and medium-temperature salt bath agents.
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This is information about quenching and tempering salt bath agents.
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This is an introduction to the gas soft nitriding inhibitor, Nitro Buster.
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