ロバテックジャパン List of Products and Services

The Easy Melter is simple and space-saving, making it easy to introduce hot melt automatic application. It is energy-efficient, highly safe, and offers excellent cost performance. It features pressure control via a piston pump, heating management of the melting tank, the ability to connect two heated hoses, and two application heads, providing all the necessary functions for a straightforward adhesive process. 【Features】 - Reliable adhesion with simple equipment - Quick maintenance and simple operability - Compact size for easy installation / Width 340mm, Depth 331mm, Height 374mm (Height with tank opening 446mm) / Weight approximately 16kg *For more details, please refer to the PDF document or feel free to contact us.

The "Vision" is energy-efficient and excels in safety, allowing for flexible adaptation to various packaging process stages. It is equipped with insulation material all over, achieving safety and reducing power consumption. The insulation material installed at the tank inlet prevents melted material from spilling at the tank inlet, ensuring the safety of operators and keeping the equipment clean. 【Features】 ■ Smart operation / Touch display, operation via Wi-Fi, simple operation through a smart display ■ Safety / Optimally equipped insulation material all over, insulation material also installed at the tank inlet ■ Maintenance-friendly / Easy access from the maintenance door ■ High reliability / Air pressure monitoring / Pumping volume monitoring (optional) ■ Stable application with minimal pulsation using a high-performance piston pump *For more details, please refer to the PDF document or feel free to contact us.

The Concept Series is a long-selling melter from Robatech that began sales in 2005. It is Robatech's standard melter, offering tank capacities that can be selected from 5, 8, 12, 18, and 30 liters, along with a wide range of options to meet various demands. The hot melt delivery system can be chosen between a piston pump or a gear pump, making it an all-around melter suitable for applications ranging from packaging to woodworking, building materials, and the automotive market.

The AX Diamond Series is an ideal head for low to medium viscosity thermoplastic hot melt bead and dot application. It excels in reliability and safety, making it suitable for a wide range of applications. With robust performance driven by air open/spring close mechanisms, it also offers excellent insulation, safety, and maintainability as a hot melt head. It is suitable for use in cardboard case packers, box erectors, and sealing machines.

The SX Diamond head is a hot melt dispensing head with excellent high-speed responsiveness, featuring air open/air close functionality. It enables hot melt application with high-speed response, long lifespan, and minimal stringing. You can choose the optimal configuration from a variety of options, including shapes, nozzles, and solenoid valves.

The electric hot melt head "Volta" is an electric hot melt dispensing head that achieves high process safety through dot and bead application of hot melt adhesive. It has low wear, excellent energy efficiency, and can sustain precise adhesive application for a long time. The fully insulated Volta significantly reduces energy consumption. 【Features】 ■ Stable adhesive application ■ Energy-saving / Reduction in compressed air usage ■ High reproducibility of application quality *For more details, please refer to the PDF document or feel free to contact us.

The "SPEEDSTAR COMPACT" is a hot melt dispensing head driven by a linear motor. Its ultra-high-speed operation and high durability can significantly improve the hot melt application process in packaging equipment. It is ideal for high-speed production lines, providing high-precision bead application and reliable dot application. Its high durability contributes greatly to reducing the cost of parts replacement, minimizing downtime, and maintaining high-precision application over a long period, thereby stabilizing product quality. What can be achieved with the SpeedStar Head: - Improvement in application quality and precision - Reduction in hot melt usage - Cost reduction of consumable parts - Reduction in downtime *For more details, please download the PDF or feel free to contact us.

The manual spray gun "EasyStar" is a simple, flexible, and safe hand-held gun designed for the manual application of thermoplastic hot melt adhesives in bead or spray form. It features an ergonomic design and offers the highest flexibility. The trigger can be operated with minimal force. The trigger lock prevents accidental release of the adhesive, ensuring high safety for the operator. The cool-touch handle fits perfectly in the hand, and the plastic used is excellent in insulation, protecting the operator from burns.

The hand applicator "Ergo Star" is an ergonomically designed hand gun that allows for flexible changes in the handle direction to match the application direction. It applies hot melt adhesives and sealants such as EVA, PUR, and PE in bead, spiral, or wide spray patterns. Various spray nozzles are available to meet application needs, allowing for the selection of the optimal application pattern. The electric switch trigger reduces the burden on the operator.

Enduro is an ideal hot melt hose suitable for adhesive application solutions that require large supply volumes, such as primary packaging, secondary packaging, mattresses, automotive components, furniture, and wood construction. It is compatible with hot melt adhesives (EVA, PSA, PO) ranging from low viscosity to high viscosity, as well as reactive adhesives (PUR).

"Performa" is a heating hose with excellent insulation that can maintain the temperature and viscosity of hot melt adhesive consistently throughout the entire hose. The hose connection adopts the "PrimeConnect" plug-in connection instead of the conventional screw type, allowing for easy connection of the hot melt hose without tools. The hose surface is made of a smooth material, which prevents issues like "fraying" that can occur with traditional mesh-covered hot melt hoses, making it particularly popular in food factories that are sensitive to foreign matter. 【Features】 ■ Easy and safe connection / Plug-in connection ■ Reduced operating costs / Lower power consumption ■ Long lifespan and easy cleaning *For more details, please refer to the PDF document or feel free to contact us.

"ROBAFEED 3" is part of an automatic filling system and is used in combination with the granulated container "GlueFill." It automatically supplies hot melt adhesive filled in the container to the hot melt tank. The level sensor in the hot melt tank controls the system. When the hot melt adhesive falls below the set minimum level, automatic supply begins to optimally maintain the adhesive quantity in the tank. It significantly reduces the frequency of hot melt adhesive filling and contributes to the automation of the production line. *For more details, please download the PDF or feel free to contact us.*

Robatech's hot melt application nozzles are made of stainless steel, offering excellent durability and designed for precise hot melt application. By selecting the optimal nozzle according to the application, environment, and line speed, it is possible to improve coating quality and reduce stringing. The diamond nozzle is specially designed to ensure uniform temperature up to the nozzle tip, making it ideal for processes that require precise application to prevent stringing and buildup at the tip.

The Alpha S, equipped with the Robatech Control System (RCS), offers smart operation and a variety of interfaces, simplifying system integration, control, and monitoring of adhesive application. Alpha can melt up to 12.5 kg of hot melt adhesive in the minimum required space. With its smart operation, numerous interfaces, and energy efficiency, it contributes to the digital transformation (DX) and green transformation (GX) in the adhesive process. - Saves up to 46% energy compared to conventional hot melt applicator Concept series. - The insulated Alpha contributes to improved safety in manufacturing environments. - Its expandability with numerous options such as level sensors and automatic feeders allows it to accommodate various production lines. - It can be easily implemented even in compact packaging equipment where space is limited.

"Twist" is a compact electric air dispensing head. You can attach the application nozzle in the flow direction or at a 90-degree angle, or rotate it 180 degrees. 【Features】 ■ The positioning of the dispensing head and nozzle can be changed ■ Requires minimal space ■ Minimal maintenance ■ Significant energy efficiency improvement due to monoblock design ■ High-quality adhesive ■ CoolTouch insulation provides safety and reduces heat dissipation *For more details, please download the PDF or feel free to contact us.

"Rio" is a practical hot melt hose from EasyLine, combining proven Enduro hose technology with new features. When not under pressure, the plug-in coupling can be rotated continuously. This makes it easy to position the hot melt hose and application head optimally when attaching them to the machine. 【Features】 ■ Plug-in coupling with built-in adhesive filter ■ Significantly simplifies and speeds up maintenance ■ Quick connection to EasyLine application head without tools ■ Flexibility during installation and removal ■ CoolTouch insulation provides safety and reduces heat dissipation ■ Proven Enduro hose technology *For more details, please download the PDF or feel free to contact us.

At the packaging site, operational costs are rising due to increases in material costs and machine component prices, leading to a strong demand for cost reduction and efficiency improvements. By switching from traditional air-operated heads to electric heads, it is possible to reduce adhesive costs, energy consumption, and downtime. The high responsiveness and durability of electric heads enable the transition from bead application to dot application, potentially reducing the usage of hot melt adhesives by "over 30%." This allows for a balance between reducing material costs and efficient production. Furthermore, by not using compressed air, energy consumption from compressors is also reduced. High durability lowers the cost of parts replacement and ensures stable operation. Customers can build production lines that can operate continuously with peace of mind by reducing costs and improving efficiency, as well as minimizing defective products and unexpected downtime. Live demonstrations and testing with rental machines are also possible. Please feel free to consult with us.

In packaging engineering, managing the usage of hot melt adhesives is a key factor in cost reduction and efficiency improvement. However, accurately grasping the consumption and usage status of adhesives has been challenging, leading to cases of waste and excessive use. By introducing Robatech's AMS (Adhesive Measuring System), the usage of hot melt adhesives can be visualized in real-time. This allows for an accurate understanding of consumption on a per-line basis and enables optimal management of adhesives. Through visualization, it contributes to reducing waste, ensuring proper usage, and early detection of abnormal consumption patterns, thereby preventing troubles and defects, and stabilizing production. There are two types: the "Piston Pump Measurement Type" and the "Gear Measurement Type," with the Piston Pump Measurement Type being easily implementable in the "Vision" tank.

Digital monitoring, collection, and integration of the hot melt application process. The Robatech Control System (RCS) is a platform that monitors and collects real-time data on the operational status of the application system, as well as adhesive and energy consumption, seamlessly communicating across the entire packaging line. This enables process visualization and centralized data management, enhancing quality traceability. Additionally, communication with the host machine supports stable operation and significantly reduces unexpected issues and downtime through remote monitoring and preventive maintenance. It simultaneously achieves energy savings and efficiency, strongly promoting sustainable packaging digital transformation (DX).

At packaging sites, there is a strong demand not only for cost reduction and efficiency but also for safety considerations. Robatech addresses these challenges with its "hot melt application system that balances energy savings and safety." The 'Alpha' and 'Vision' tanks are designed to efficiently melt adhesives and are equipped with optimal insulation materials. This reduces energy consumption while ensuring the safety of operators. The 'Performa hose' is insulated along its entire length, including the joint section, minimizing heat dissipation. By efficiently transferring the necessary heat, it enhances energy-saving performance. The application head also adopts a fully insulated structure, preventing heat loss and protecting workers from the risk of burns. It achieves a high level of energy efficiency and safety. Additionally, by choosing an electric head, energy consumption related to compressed air can also be reduced. With the introduction of Robatech's latest products, energy consumption can be reduced by 15 to 40%. This supports the reduction of operational costs in the packaging process and contributes to the establishment of sustainable production lines.

Robatech Japan will be exhibiting at "JAPAN PACK 2025." This exhibition will be held from October 7 (Tuesday) to October 10 (Friday), 2025, at Tokyo Big Sight. Our booth is located in Hall 4, Booth 4-815. At this exhibition, we will introduce our latest hot melt coating solutions that achieve both cost reduction and energy savings in the packaging process, while also promoting digital transformation (DX) and green transformation (GX). You will be able to experience technologies that realize sustainable and efficient packaging lines through live demonstrations, including electric jetting heads and a new energy-efficient tank and heating hose. - Energy-saving and safety-designed hot melt coating system - Hot melt adhesive reduction solution - energy-saving and cost-saving with electric heads - Visualization of hot melt adhesive usage through the AMS system - RCS platform for visualizing and digitizing the hot melt coating process We invite you to visit Robatech Japan's booth and see the future of packaging processes brought by our latest adhesive solutions.

To stabilize the quality of hot melt adhesive application and optimize costs, the correct selection of equipment and system planning is essential. This document, "Production Line Planning Guide," systematically explains practical know-how useful in actual production sites, including how to choose application heads and nozzles, standards for pump pressure and temperature settings, and installation methods that enhance maintainability. It is filled with tips to prevent issues such as stringing, application defects, and increased maintenance costs during the planning stage. - Key points for selecting application heads and nozzles Prevent application defects and stringing with appropriate parts selection. - Standards for pump pressure and temperature management Practical guidelines to achieve stable application quality. - Installation methods that enhance maintainability Streamline maintenance and replacement tasks to reduce downtime. - Common issues and their solutions Addressing application defects, excessive maintenance costs, and machine cleanliness. - Features and benefits of electric application heads The latest technology that balances energy savings, high durability, and improved ROI. This single volume provides knowledge that helps achieve "quality improvement," "cost reduction," and "stable operation." Please download it as a reference for your production line planning.