日建塗装工業 Product Lineup

In the process of sliding films and similar materials (feeding mechanism), the guide part of the feeding mechanism is coated with fluororesin to enhance slip properties and prevent adhesion. However, during transport, the workpiece (such as film) may stick to the guide, temporarily halting the line. This is caused by static electricity generated from friction between the resins, which causes the workpiece to adhere to parts like the guide and stop sliding. When this happens, the production line stops, necessitating recovery work. If this occurs frequently, it can lead to increased time and costs. Standard fluororesin tends to accumulate static electricity, but our static-dissipative fluororesin coating (Pass-e Coat) can release generated static electricity, thereby preventing workpiece adhesion due to static electricity. If you are experiencing issues with line stoppages caused by workpiece adhesion due to static electricity, please feel free to consult us.

In packaging machines and conveyor equipment, issues may arise where workpieces such as films adhere to guide components, leading to line stoppages. The primary cause of this is static electricity generated by friction between resins. Charged workpieces can stick to the guide parts, causing poor sliding, wandering, and unstable transport. An effective solution to these challenges is our anti-static fluororesin coating, "Pass-e Coat." While typical fluororesin coatings tend to easily accumulate static electricity, Pass-e Coat is designed to dissipate static, thereby reducing adhesion caused by charging. By combining non-stick and slip properties with anti-static functionality, it contributes to stable transport and a reduction in the risk of line stoppages.

In packaging machines and conveyor lines, line stoppages caused by film adhesion significantly reduce production efficiency. The adhesion of workpieces due to static electricity occurs frequently, and the accumulation of recovery work often leads to substantial cost increases. Pass-e Coat is a fluororesin coating with an anti-static function that addresses these issues. By dissipating static electricity, it prevents workpiece adhesion and stabilizes transportation. It serves as an effective countermeasure against static electricity-related troubles that conventional fluororesins could not adequately address. This solution simultaneously improves equipment operating rates and reduces total costs.

In the transport process of films and sheets, adhesion to guide parts due to static electricity is a major cause of transport failures. Especially in processes where there is a lot of contact and friction between resins, charging is unavoidable, which can lead to slipping issues, misalignment, and line stoppages. Pass-e Coat is a fluororesin coating equipped with static electricity prevention features that suppresses the accumulation of static electricity while exhibiting excellent non-stickiness and slip properties. This prevents films from sticking and clinging, achieving stable transport. It can also be applied to existing guide components, allowing for improvement effects without the need for equipment modifications.

In the manufacturing process of semiconductors and electronic components, which requires a highly clean environment, the electrostatic and particle countermeasures for transport hands (robot hands, end effectors) that transfer silicon wafers and glass substrates are crucial issues that affect yield. Conventional "machined PEEK resin products" not only generate wear particles due to continuous operation but also attract wear particles and surrounding debris due to the inherent electrostatic properties of the resin, leading to defects in circuit patterns. ■ PEEK Coating with Anti-Static Function "PEEKCOAT N04blk" - Maintains the excellent mechanical properties and chemical resistance of PEEK resin while imparting anti-static functionality to the coating. - Minimizes the generation of frictional static electricity, creating a surface environment that repels fine particles from the surroundings. - Forms a smooth and even coating on the surface of components, preventing scratches even when in contact with delicate workpieces and suppressing dust generation in clean rooms.

In semiconductor and electronic component mass production lines that operate continuously for 24 hours, frequent replacement and maintenance of transport hands are a significant bottleneck that causes the entire production line to stagnate. ■Challenges of Resin Hands - Conventional resin hands wear out quickly, requiring complete shutdown of manufacturing equipment with each replacement (resulting in downtime). - Since the working environment is a "clean room," strict entry procedures for workers and pre-cleaning (cleaning and degassing) of replacement parts are essential, leading to significant waste of labor time and costs. ■Switching from Resin to "Metal + PEEK Coating" In response, we proposed "high-rigidity metal (such as SUS) hands + antistatic PEEK coating (PEEKCOAT N04blk)." As a result: - By using metal for the core material, the mechanical strength of the parts themselves is dramatically improved, preventing deformation and cracking due to repeated transport loads. - The PEEK surface layer exhibits excellent wear resistance, significantly extending the lifespan compared to resin hands. - Maintenance labor and equipment downtime in the clean room are dramatically reduced, contributing to improved overall equipment efficiency in the factory.

Are you experiencing troubles such as "film sticking due to static electricity" and "frequent chocolate stops caused by wandering or entanglement" in the guide components of automatic packaging machines? ■ Multifunctional PEEK Coating "PEEKCOAT G10" Our PEEK coating "PEEKCOAT G10" is the optimal solution that addresses the challenges of wear, sliding, and static electricity all at once. It is based on PEEK resin, which boasts high mechanical strength, and has been uniquely formulated with fluororesin and conductive materials. ■ Reliable Wear Resistance Supported by PEEK Resin By adopting PEEK resin as the base matrix, we achieve wear resistance that leverages the robust mechanical strength of PEEK. ■ Smooth and Slippery Surface Thanks to the effects of the blended fluororesin, the surface of the PEEK film is endowed with low friction properties similar to those of a fluororesin coating. ■ Antistatic Function By incorporating conductive materials, we effectively discharge static electricity generated during sliding. We fundamentally suppress transport troubles caused by static electricity, alleviating the unexpected burden on on-site workers. This contributes to the creation of an "unstoppable line" in automatic packaging lines.

The guide components of automatic packaging machines experience significant wear due to constant high-speed friction with films and transported items, leading to major challenges such as "short-term component replacement" and "increased maintenance labor and costs associated with replacements." In the case of the customer we consulted with, they had been applying fluororesin coating to the guide components, but the issue arose that conventional fluororesin coatings have soft films that quickly reach the end of their lifespan in harsh environments. ■ Proposal for PEEK Coating "PEEKCOAT G10" Therefore, we proposed PEEKCOAT G10, which has excellent wear resistance and mechanical strength. - A high-durability sliding coating that uniformly combines fluororesin with a tough PEEK resin film. - Unlike pure fluororesin, the film does not easily wear away, maintaining a "smooth and slippery surface" for an extended period even in harsh high-speed sliding environments. ■ Implementation Effect: Compared to conventional specifications, durability is improved by 3 to 4 times. By significantly extending the component replacement cycle, we achieve both a reduction in spare parts costs and a decrease in equipment downtime associated with maintenance (improving operational efficiency), dramatically enhancing overall cost performance.