ミナギ List of Products and Services

We received a consultation from a customer stating, 'Occasionally, a bridge forms inside the hopper, making it impossible to transport.' First, they expressed a desire to see the 'broad disk,' so we promptly sent them the actual product for confirmation. After that, we inquired about their usage conditions and provided guidance on the model and configuration of our equipment, which they have since implemented, and the results have been favorable. [Summary of Conditions] ■ Target Material: Elastomer ■ Shape: Rounded Corner Pellets ■ Hopper Diameter: Φ600 ■ Lower Discharge Diameter: Φ100 [Key Points of Our Equipment] ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of our equipment excels in strength and durability. I believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. *For more details, please refer to the PDF document or feel free to contact us.

A bridge has occurred in the hopper of the screw feeder for quantitative supply, and to resolve this, we have adopted the "Brodisk." After receiving inquiries from the customer, we provided detailed advice on the layout and control, leading to a solution to the problem. This equipment is not complex, but the layout is important. We have experience in various sites, so please feel free to consult or contact us. 【Implementation Overview (Partial)】 ■ Target Equipment - Hopper of the screw feeder ■ Hopper Shape and Dimensions - Approximately 1200×1500 (the 1200 side is vertical, and the two 1500 sides are inclined) ■ Brodisk Model and Layout - Standard type (BD-15 type) - Four units installed on each of the two inclined surfaces (300mm above the hopper wall along the screw, all eight units at the same height) *For more details, please refer to the PDF document or feel free to contact us.

We received a consultation regarding a problem where a bridge occurs in the newly introduced air transport tank. The equipment flow is "air transport → dust collector → hopper → rotary valve → screw feeder," and even when poked with a stick, it only creates a hole and does not come out easily, resulting in a situation where it took a long time to finally resolve. Therefore, we installed a total of 8 Brody disks (BD-15) in 2 tiers. This completely resolved the issue. 【Case Summary】 ■ Equipment Flow: Air transport → dust collector → hopper → rotary valve → screw feeder ■ Problem Situation - Bridging in the hopper - Does not come out easily even when poked with a stick (only creates a hole) - Takes a long time to finally resolve *For more details, please refer to the PDF document or feel free to contact us.

We received a consultation regarding the transportation of a powder container tank by truck, where the materials inside the tank became compacted due to vibrations during transport, making it impossible to discharge. We installed a total of four BD-15S-B standard blow discs, one on each side. During discharge, we manually turn on the air, but first, we repeat turning on the air 2-3 times for a few seconds while the butterfly valve is closed. After that, we open the butterfly valve and continue aeration, which resolved the issue. 【Conditions】 ■ Container dimensions: 1000×1000 ■ Discharge section: 200A butterfly valve ■ Inclination angle: approximately 55° ■ Target material: mixture of pellets and fine powder 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the Brodie Disk Standard Type (BD-15) was implemented as a solution for bridging in FRP feed tanks. Bridging occasionally occurred in the feed tank (feed was not coming out), and we received inquiries stating, "Hammering is not allowed. Using a stick works, but it becomes a cumbersome task each time." We lent out 8 Brodie Disk Standard Type (BD-15) units, and the customer promptly installed them. Since the results were favorable, they decided to adopt the solution. **Challenges:** - Bridging occasionally occurs in the feed tank (feed is not coming out). - Hammering is not allowed. - Using a stick works, but it becomes a cumbersome task each time. **Key Points of Our Equipment:** - The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available.

We would like to introduce a case where the "Brodie Disk Controller" was adopted for a hopper that raised concerns in conjunction with the renovation work of an existing plant. On the day of the inquiry, we sent product samples for the user to confirm the actual items. The following day, we finalized the layout consultation and received the order a few days later for immediate delivery. Since the installation of this equipment, it has been operating smoothly without any issues. 【Summary of Conditions】 ■ Hopper Diameter: ∅1600 ■ Discharge Diameter: ∅200 ■ Raw Material: Magnesium Oxide ■ Equipment Layout: Four standard Brodie Disks (BD-15) installed at different heights, totaling eight ■ Control: The controller (C-SV4) with four built-in solenoid valves sequentially turns on two Brodie Disks at staggered intervals. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where we received an inquiry regarding the growth of adhesion in the hopper section of a dust collector, which was becoming rat-hole shaped, asking if there was any way to address this issue. The material in question has strong adhesion properties, and to prevent this adhesion from growing, we consulted on the arrangement of the blow discs and implemented the necessary changes. After implementation, the internal condition was checked through the bug flapper door, and it was confirmed that rat holes, as seen previously, were not occurring, resulting in a good outcome. 【Case Overview】 ■Objective - To prevent the growth of adhesion in the hopper section of the dust collector. ■Results - Rat holes, as seen previously, did not occur, resulting in a good outcome. - No issues arose from not using the originally installed knockers. 【Key Points of This Equipment】 ■The elastic discs (silicone) are very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone discs of this equipment are exceptionally strong and durable. Once you use them, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller prepared.

We would like to introduce a case where we were consulted about installing a blow disk due to the existing air aerator installed in the silo for chemicals at the waste treatment plant being damaged. The originally installed unit was a wire mesh type, which had deformations and tears in the wire mesh due to aging, and there were also blockages due to the mesh. We determined the placement of the blow disk to match the arrangement of the existing air aerator, and after installation, it has been operating smoothly without any issues. 【Case Overview】 ■ Purpose - Replacement of the damaged existing air aerator ■ Result - Operating smoothly without any issues 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is highly superior in strength and durability. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case where we delivered "Blow Disk Mini" to a batch plant manufacturer. The consultation involved an issue where cement was accumulating and clogging just below the butterfly valve in the discharge chute. As a countermeasure, we installed four units of our product in the cement accumulation area of the discharge chute, successfully resolving the problem. 【Case Overview】 ■ Issue - Cement accumulates just below the butterfly valve in the discharge chute, eventually causing a blockage. ■ Result - By installing four Blow Disk Minis in the cement accumulation area of the discharge chute, the problem was resolved. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

Here is a case where we were consulted about wanting to introduce a Broa Disk in line with the modification of a defatted soybean hopper. The consultation involved the occurrence of bridging in the defatted soybean hopper, which required hammering each time, resulting in an uneven hopper. They wanted to introduce the "Broa Disk" to address the hopper modification. Our product was installed on the modified hopper, and thereafter, it was able to operate smoothly without the need for hammering. [Case Overview (Partial)] ■ Issue - Bridging occurs in the defatted soybean hopper, requiring hammering each time, causing the hopper to become uneven. ■ Proposal - We listened to the situation, reviewed the hopper diagram and samples, and provided guidance on models, layout, and control examples. - At the same time, we lent out a sample of the Broa Disk. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study on improving dust accumulation in a foundry. In this factory, the hopper surface has a gentle slope, and to improve the accumulation of adhered dust, we decided to introduce a "blow disk." Before the introduction of our product, we conducted a trial on its own and simultaneously discussed the layout and control. 【Case Overview】 ■Objective - Improve the accumulation of adhered dust on the gently sloped hopper surface. ■Proposal - Conduct a trial on its own before introduction. - Discuss layout and control simultaneously. 【Key Points of Our Equipment】 ■The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case where customers who are already using our equipment have adopted the BroaDisk during the scale-up of their facilities. The control was scaled up from turning all three BroaDisks ON/OFF simultaneously to sequentially turning ON eight BroaDisks in pairs with a time delay. Our company has accumulated various experiences, so we can inform you of the models, arrangements, and controls suitable for your conditions. 【Target Material】 ■ Name: Metal Oxide ■ Particle Size: Approximately 10 microns on average ■ Specific Gravity: Loose 2, Firm 3 ■ Angle of Repose: Over 50° 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *Details of the case can be viewed through the related links.

We would like to introduce a case where a BroaDisk was installed in a bulk bag receiving hopper. The types and quantities of materials being fed change frequently, and the occurrence of bridging varies depending on the conditions. While the specific materials are confidential, they mainly consist of quite troublesome substances that are fine powders prone to compaction over time. In this case, we installed eight standard BroaDisks (BD-15). The customer requested a loan of the BroaDisk, and after testing it, they decided to proceed with the installation. [Case Overview (Partial)] - Hopper Diameter: Ø1500 - Discharge Diameter: 250A [Key Points of This Equipment] - The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disks in this equipment are exceptionally strong and durable. Once you use it, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *Detailed information about the case can be viewed through the related links.

We will introduce an example of how we resolved a problem with the discharge of descaling agents from the flue gas treatment silo of the incinerator. Initially, there were no issues when receiving the agent from the tank truck into the storage silo, but as the storage volume decreased to a certain extent, it formed a rat hole and stopped discharging. By installing eight standard blow discs (BD-15) and using a controller (C-SV4) with four built-in solenoid valves to sequentially turn on the air for two blow discs at a time with a time delay, we achieved good results. [Challenges] - When the storage volume decreases to a certain extent, it forms a rat hole and stops discharging. - Although there are hammering devices and air aeration nozzles, they are ineffective in this condition. - Silo diameter is Ø2000. *For more detailed information about this case, please refer to the related links. *For more details, please check the PDF materials or feel free to contact us.

We would like to introduce a case where we received an inquiry about difficulties with a bridge made of titanium dioxide (less than 1μm). It was clear that the situation was not improving due to shocks and vibrations, and we were asked to propose suitable models and arrangements using a blow disk. In the case of a Ø1000 hopper, if the flowability is not particularly poor, it is common to install four BD-15 type units. During the introduction, various adjustments to air pressure and air ON time were made to find better conditions. [Case Summary (Partial)] ■ Hopper Overview - Diameter: Ø1000 - Discharge Diameter: Ø200 [Key Points of Our Equipment] ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. Our silicone disk has excellent strength and durability. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *Detailed information about the case can be viewed through the related links.

We would like to introduce a case where we were consulted about wanting to solve a problem using a Brodie disk due to strong adhesion and the potential for rat holes. The material appears to have stronger adhesion than typical aluminum hydroxide. Therefore, we decided to install a slightly larger number of Brodie disks (BD-15 type), totaling 8, for the φ1200 hopper. The arrangement of these 8 disks consists of 2 in the lower section, 2 in the middle section, and 4 in the upper section. The control system uses a controller (C-SV4) with 4 solenoid valves to activate the 8 Brodie disks in pairs with a time delay. [Overview of Usage Conditions (Partial)] ■ Hopper Diameter: φ1200 ■ Discharge Diameter: 150A ■ Material Name: Aluminum Hydroxide *Detailed information about the case can be viewed through the related links. *For more details, please refer to the PDF materials or feel free to contact us.

We received an inquiry from the planning stage of a new plant and would like to introduce a case that was adopted. It is a φ800 hopper, but with a total height of over 5000, powder is compacted at the bottom, and to avoid the risk of bridging, we were consulted about installing a blow disk and requested advice on the model and arrangement. We installed the equipment on two inclined surfaces, with three units on each surface (two on the lower level and one on the upper level), for a total of six units. It has been successfully adopted. [Case Overview (Partial)] ■ Target Hopper: Chemical receiving hopper for an environmental-related plant ■ Hopper Diameter: φ800 ■ Hopper Discharge Section: 800×200 ■ Target Material: Chemicals (details not disclosed) *Detailed information about the case can be viewed via the related link. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case study from a resin molding factory that adopted our solution. We received an inquiry about frequent bridging occurring in a raw material tank of approximately 100KG, and whether we could help resolve this issue. After reviewing the hopper drawings and samples, we provided guidance on suitable models and their arrangement. Upon request to try the equipment, we promptly lent it out. [Case Overview (Partial)] ■ Issue: Frequent bridging in a raw material tank of approximately 100KG ■ Response: - Reviewed hopper drawings and samples to provide guidance on suitable models and their arrangement - Promptly lent out equipment upon request to try it ■ Result: The trial results were favorable, leading to immediate implementation and stable operation thereafter [Key Points of Our Equipment] ■ The elastic disk (silicone) is crucial from the perspective of foreign matter contamination risk, and its strength and durability are very important. The silicone disk in our equipment excels in strength and durability. We believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. *For more detailed information about the case, please refer to the related links.

At a concrete secondary product factory, we would like to introduce a case where we received a consultation regarding "the cement transport and weighing equipment, where due to aging of the devices, it has become difficult for the cement to fall." In this factory, it was observed that when the remaining amount in the cement hopper reached about 1/3, discharge failures were likely to occur. As a solution, we installed a total of four standard "Blow Disc" units, one on each flat surface near the discharge area, which resulted in a significant improvement in discharge failures. [Case Overview] ■ Issue - Discharge failures are likely to occur when the remaining amount in the cement hopper reaches about 1/3. ■ Proposal - Reviewed the hopper diagram and provided guidance on the appropriate model and placement of the Blow Disc. - The Blow Disc was introduced, and operation was conducted by manually turning on the air. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where a blow disk was installed as a countermeasure for discharge issues occurring in a metal powder hopper. Users utilizing the hopper experienced problems where, over time, the weight of the material would cause it to compact, leading to the formation of rat holes even when discharge was possible. To resolve this issue, we installed three blow disk minis just above the discharge section and three blow disks at the upper and lower center of the hopper cone. By activating the air using a controller equipped with four solenoid valves, we have successfully addressed the problem. 【Case Overview】 ■ Conditions - Hopper Diameter: Φ1500 - Discharge Diameter: Φ100 - Material: Metal Powder 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

Here is a case study of the delivery of "Brodisk" to a home appliance recycling factory. We received a request for a loan of our product from the technical staff, and after inquiring about the contents and hopper information, we proposed an installation plan. The test results were favorable, and the product was implemented immediately. 【Case Overview】 ■Proposal - Proposed an installation plan based on the contents and hopper information. ■Results - The test results were favorable, and immediate implementation followed. 【Key Points of Our Equipment】 ■The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of our equipment excels in strength and durability. We believe you will understand this once you use it! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where "Blow Disks" were used to address issues of gypsum powder clogging and residue in the product receiving hopper. To counter problems such as blockages at the discharge section and residues that tend to accumulate in the four corners, we installed one Blow Disk on each side, 150mm above the discharge section. Additionally, by placing one Blow Disk on each side of the flat area adjacent to the upper R surface, for a total of 8 disks, we have resolved the clogging of gypsum (product). 【Case Overview】 ■Trouble Details - Blockage at the discharge section - Tendency for residues to accumulate in the four corners ■Control - Controlled by a C-SV4 controller with 4 built-in solenoid valves - Sequentially activating air for 2 Blow Disks at a time with a time delay for all 8 disks 【Key Points of This Equipment】 ■The elastic disks (silicone) are very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disks in this equipment are exceptionally strong and durable. Once you use them, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available.

We would like to introduce a case where this equipment was installed in conjunction with the renovation of general waste incineration facilities. It was installed in a fly ash silo where bridging had been an issue for some time. In this project, in addition to the installation of our equipment, the "Blow Disk," heaters were also added. Our product is used in high-temperature silos in various applications, so please feel free to consult us if you are considering its use at high temperatures. 【Case Overview】 ■ Target Material: Fly Ash ■ Target Tank: Dust Storage Tank ・ Diameter: Ø2000 ・ Discharge Section: Ø400 ■ Installation Quantity: 8 units 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

Here is a case where we received an inquiry about "the cake accumulating in the filter suddenly falling and bridging. Is it possible to break the cake?" After testing through lending and confirming its effectiveness, it has been implemented. Our company can provide guidance for problem-solving tailored to the individual conditions of our users. Please feel free to consult us. 【Case Overview】 ■Issues - Cake accumulated in the filter falls → Bridges in the hopper - Hopper diameter: Ø200 - Discharge diameter: 2S ■Proposal - Install a total of 4 Brody Disk Minis, 2 at varying heights 【Key Points of This Equipment】 ■The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

We received a request for the loan of a "Brodisk" from a customer in Mie Prefecture, and we would like to share a case where they visited to receive the product. The customer was experiencing issues at their sawmill where sawdust was bridging in the hopper, and even after hammering, the problem persisted, affecting their operations. They expressed a desire to install our product as soon as possible. After providing advice on the model and layout, we lent them the product. It was installed the following day, and the issue was resolved immediately, leading to the purchase of the equipment. 【Case Overview】 ■Challenge - Sawdust was bridging in the hopper at the sawmill, and hammering did not resolve the issue, affecting operations. ■Proposal - We provided advice on the model and layout and lent them the Brodisk. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where we supplied the bridge breaker "Brodisk" to a resin recycling facility. In the crushing product tank, bridging and residue occurred depending on the type of product. During troubles, they would poke with a stick or hit with a hammer, which was inefficient, so they consulted us about installing the Brodisk. After reviewing the hopper diagram and contents, we provided guidance on the models, layout, and possibilities for introducing this equipment. [Case Overview] ■ Issues - Bridging and residue occurred in the crushing product tank depending on the type of product. - During troubles, they would poke with a stick or hit with a hammer, which was inefficient. ■ Results - After reviewing the hopper diagram and contents, we provided guidance on the models, layout, and possibilities for introducing this equipment. - Following our guidance, they installed the equipment, and the subsequent progress has been smooth. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where a "broad disk" was installed to improve the fluidity of carbon. Bridging occurred at the hopper discharge section, and each time, workers had to hammer it, but the effect was low. Although the raw material was eventually discharged after taking time, it was very inefficient, and we received inquiries regarding this issue. With the introduction of our product, the user's problem was solved in one go. 【Case Overview】 ■ Issues - Bridging occurred at the hopper discharge section - Workers had to hammer it each time, but the effect was low ■ Results - The introduction of our product solved the user's problem in one go 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case that was consulted by a machinery manufacturer who has adopted our equipment multiple times. During the trial operation, the amount of raw material fed into the hopper was about half of its capacity, and there were no issues. However, once actual operation began, rat holes occurred, and they contacted us to implement measures using a blow disk. After reviewing the hopper diagram and powder samples, we provided information on the recommended model and configuration. The results of their adoption have been evaluated as very good. 【Case Overview】 ■ Issue - Rat holes occurred during trial operation ■ Overview of Our Equipment Configuration - Installed 4 standard blow disks - Installed 2 mini blow disks near the discharge area below ◆◆ Key Points of Our Equipment ◆◆ ◎ The elastic disk (silicone disk) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. We believe that the silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ◎ Although our equipment has a simple structure, control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller prepared.

We would like to introduce a case where we received a request from a certain machinery manufacturer regarding a malfunction in the discharge of powder from a hopper, which requires urgent improvement. The issue was that although the hopper was equipped with a vibrator, it took more than 30 seconds for the powder to start flowing after the vibrator was activated. After providing information on the applicable models and layout, along with a detailed explanation, we implemented the solution immediately. The problem was resolved in one go after the implementation. 【Consultation Details】 ■ Material: Water treatment agent, details undisclosed (similar to potato starch) ■ Issue: The hopper has a vibrator, but it takes more than 30 seconds for the powder to start flowing after the vibrator is activated. ■ Hopper diameter: Φ1000 ■ Discharge diameter: 150A *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the "Brodisk Mini" was adopted by a recycling-related business. At this location, there was a problem with the inability to discharge incineration ash, so we installed a total of 6 Brodisk Minis in 2 tiers, consisting of 3 units each, to resolve the issue. While some may consider 6 units to be excessive, the Brodisk Mini requires about 1/5 the amount of air compared to the Brodisk, which is why 6 units were deemed necessary based on the materials involved. [Case Overview] ■ Problem Details - Despite having sufficient discharge diameter and a gentle hopper incline, the powder was compacted and could not be discharged. - Hammering had little effect. ■ Solution - Installed 3 Brodisk Minis in 2 tiers, totaling 6 units. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where "Brodisk" was installed as a measure against rat holes in a feed tank. We received a request from a customer to borrow this product, and it was tested with the most difficult-to-handle contents, resulting in favorable outcomes that led to its adoption. Our company always offers equipment for loan. We will send it promptly, so please feel free to try it out. 【Overview of Conditions】 ■ Hopper Dimensions: 1500×1500 ■ Discharge Section: 300×300 ■ Contents: Various types available, including brown rice (ground) and paddy rice (ground) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *Details of the case can be viewed through the related link. *For more information, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case where we resolved a bridging issue that occurred in a feed hopper with a substance resembling flour. Due to the "gentle slope of the hopper" and "small discharge diameter," bridging occurred under the knife edge. After receiving a consultation from the user, we listened to the details and proposed a solution that was implemented. [Case Overview (Partial)] ■ Hopper Overview - Size: 500×500 - Discharge Diameter: Φ50 - Slope: Approximately 45° [Key Points of This Equipment] ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more detailed information about the case, please refer to the related links. *For more details, please check the PDF materials or feel free to contact us.

We received a call from a customer saying, 'A bridge has formed in the cellulose fiber hopper, and there's nothing we can do about it.' After requesting the materials sample and drawings for confirmation, we found that although it was a challenging sample, there were similar conditions with proven results. Based on our experience, we proposed the introduction of a blow disk, which was subsequently adopted. By increasing the frequency of aeration (shortening the air ON interval) and raising the air pressure compared to general usage conditions, we resolved the 'bridge that seemed impossible to fix.' [Case Summary (Partial)] ■ Issue - A bridge formed in the cellulose fiber hopper ■ Result - By increasing the frequency of aeration (shortening the air ON interval) and raising the air pressure compared to general usage conditions, we resolved the 'bridge that seemed impossible to fix.' *Detailed information about the case can be viewed through the related links. *For more details, please refer to the PDF materials or feel free to contact us.

A bridge was reported to occur in the small hopper installed on top of the tablet press, and we would like to introduce a case where our solution was adopted. Despite attempts to improve the situation by tapping the hopper from the outside with a plastic hammer, no improvement was seen, leading the user to determine that devices like air knockers were not effective, and they opted to use our equipment. Initially, they confirmed the effectiveness through a loan (with good results), and subsequently adopted our solution, including the controller. 【Case Overview】 ■Challenge - A bridge occurred in the small hopper installed on top of the tablet press. ■Result - Effectiveness was confirmed through a loan (with good results), leading to the adoption of our solution, including the controller. *Detailed information about the case can be viewed through the related links. *For more details, please refer to the PDF document or feel free to contact us.

Here is a case study from a paper mill. We received an inquiry stating that despite installing a vibrator in the incineration ash hopper to promote flow, improvements could not be achieved. After discussing various conditions, we provided advice on the model, layout, and control to resolve the issue, which led to our solution being adopted. 【Summary of Conditions】 ■ Hopper Diameter: Φ1500 ■ Discharge Diameter: Φ250 Butterfly Valve ■ Contents: Incineration Ash (Bulk Density 0.5-0.6) ■ Previous Measures: Two Vibrators 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more detailed information about the case, please refer to the related links. *For more details, please check the PDF document or feel free to contact us.

We would like to introduce a case study using the "Brodisk Mini." This product was used to address clogging issues in the short pipe at the entrance of a screw conveyor. The elastic disk (standard: special silicone) complies with the Food Sanitation Act, and we can provide a test report. 【Case Overview】 ■ Equipment: Screw Conveyor 125A ■ Clogging Location: Entrance Short Pipe 200A ■ Material: Matcha Powder ■ Control: Three Brodisk Minis installed for simultaneous air intermittent operation, controlled by a C-SV1 controller with one built-in solenoid valve. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially regarding the risk of foreign matter contamination. The silicone disk in this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more detailed information about the case, please refer to the related links.

This is a case where we received a consultation about a bridge that occurs in a hopper containing a mixture of titanium oxide and resin, which could not be resolved by vibration or impact. We installed "Brodisk" and "Brodisk Mini" just above the cone section and the discharge section, successfully resolving the issue. Although this equipment is simple, the installation position is crucial. If you provide us with the hopper diagram and details about the contents, we can offer a proposal including costs. 【Case Overview (Partial)】 ■ Hopper Dimensions: φ600 ■ Discharge Section Dimensions: 120×120 ■ Contents: Brodisk, Brodisk Mini ■ Equipment Placement - 4 Brodisks at the cone section (4 curved areas) - 4 Brodisk Minis just above the discharge section (4 sides) *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the "Brodie Disk (Standard Type)" we handle resolved bridging issues with cosmetic raw materials. A problem occurred where bridging happened in the hopper of the quantitative supply device, and it could not be broken down with an air knocker. Therefore, we lent out the "Brodie Disk (Standard Type)" for testing on the actual machine, and after a few seconds of air ON, the bridging collapsed and the situation improved. 【Case Overview】 ■ Hopper ・500×600 ・2 sides - gentle slope, 2 sides - steep slope ■ Equipment Arrangement: A total of 4 Brodie Disks installed on the 2 gentle slope sides ■ Operation: Air ON manually ■ Result: After a few seconds of air ON, the bridging collapsed and the situation improved 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared.

We would like to introduce a case where our "Brodisk" and "Controller" were implemented to prevent bridging in a feed tank. We received a request from a customer who wanted to try the Brodisk immediately. They had seen the equipment at another company's factory and were informed by the factory representative that it was "effective." After confirming the effectiveness through manual aeration with a loaned Brodisk, the customer decided to implement our product. 【Case Overview】 ■ Installation Location: Tapered section with hopper diameter reduced from Ø1000 to Ø600 ■ Configuration: 4 units installed in 2 tiers (total of 8 units) ■ Contents: Wheat flour, fish meal, oil cake, bran, etc. ■ Control: Using the C-SV4 controller with 4 built-in solenoid valves to turn on air for 2 Brodisks at a time with a time delay. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where "Blow Disks" were implemented at a recycling plant. We received inquiries about measures to address bridging occurring in the hopper of the recycling plant, and this equipment was introduced. Four Blow Disks (standard type) were activated one by one at a relatively high air pressure. The controller used in this case is equipped with four solenoid valves. 【Case Overview】 ■ Installation Site: Recycling Plant ■ Products ・Blow Disk BD-15S-B x 4 ・Controller C-SV4 x 1 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disks in this equipment are exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

Here is a case study of the introduction of the "Brodisk." There were instances where powder would accumulate in the cone section of the hopper, and to prevent this, we adopted this equipment. Effective results have been achieved with an air intermittent operation of approximately 3 seconds of air ON time. Please feel free to contact us when you need assistance. 【Case Overview】 ■ Hopper Diameter: Ø500 ■ Discharge Diameter: Ø200 ■ Cone Section Inclination: 50° ■ Contents: Casein Powder 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case study of the "Brodisk." This equipment was adopted for bridge prevention in a pigment hopper. The user has several product changes each month, and the hopper is washed with water each time. They requested to see whether the Brodisk could be easily attached and detached during this process, so we sent the equipment for their use. 【Case Overview】 ■ Target Material: Pigment + Dispersant (fine powder: several μm) ■ Hopper Diameter: Ø300 ■ Discharge Diameter: Ø100 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability to mitigate the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

Here is a case study of the introduction of the "Brodisk." We received an inquiry from a customer who was unable to naturally discharge the contents from the hopper and was addressing the issue by poking it from below with a stick. We collected the hopper drawings and a sample of the contents and presented a proposal for the introduction. The user's problem was resolved through the implementation. 【Case Overview】 ■ Target Material: Calcium carbonate (mainly granular, but also includes fine powder) ■ Hopper: Diameter Ø700, discharge 150A, eccentric hopper ■ Equipment Arrangement: A total of 4 units installed, with varying heights primarily on the steep incline Lower level - 1 unit; Middle level - 2 units; Upper level - 1 unit ■ Control: All 4 units simultaneously operated with air ON/OFF by a controller C-SV1 with 1 built-in solenoid valve. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce case studies of the "Brodisk" and "Brodisk Mini." We received an inquiry stating that the discharge diameter of the hopper is small and materials are not flowing out. After confirming the hopper diagram and contents (in the photo), we provided recommendations for the model and layout. We received a request to borrow the Brodisk, and the product was sent. The customer conducted a confirmation test and decided to implement it due to the favorable results. [Case Overview] ■ Layout: Two Brodisk Minis placed near the discharge area, and two Brodisks positioned at a 45° rotation above them. ■ Control: A controller with one built-in solenoid valve allows for simultaneous air ON/OFF for a total of four Brodisks (Mini). *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where a dust collector manufacturer has adopted the "Blow Disk." In this case, the manufacturer experienced bridging in the conical section of the dust collector, which made powder discharge difficult. Additionally, depending on the operating conditions of the equipment, a significant amount of material would sometimes accumulate in the cone section, which was also a contributing factor to the problem. In this instance, the frequency of air ON for the lower four out of eight installed Blow Disks has been increased. 【Case Overview】 ■ Model and Quantity: BD-15S-B, 8 units ■ Arrangement: 4 units arranged in 2 tiers ■ Control: The controller C-SV4, which incorporates 4 solenoid valves, sequentially turns ON the air for the 8 Blow Disks in pairs with a time delay. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disks in this equipment are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available.