ミナギ List of Products and Services

We would like to introduce a case where the "Blow Disk Mini" was implemented as a countermeasure for very fine powder materials. The customer expressed a desire to "minimize the amount of gas used," and initially requested to test with only two Blow Disk Minis installed near the discharge area, which we provided for loan. As this test did not resolve the issue, we added two more Blow Disk Minis above, resulting in a successful outcome. 【Conditions】 ■ Hopper diameter: Ø600 ■ Discharge diameter: 125A ■ Material: Name undisclosed (average particle diameter: 2-3 microns) ■ Gas used: Air not permitted, inert gas used 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available.

We would like to introduce a case where a comprehensive chemical manufacturer adopted the "Brodie Disk." They consulted us because they were experiencing bridging in a sticky fine powder hopper and requested a proposal for the introduction of the Brodie Disk. We sent them a plate set with the Brodie Disk designed to resemble the hopper wall, and the user confirmed the air injection and vibration with the above product, leading to their understanding of the device's overview and the decision to implement it. [Case Overview] ■ Hopper Size: 1000×1200 ■ Outlet Size: 200×200 (the outlet is shifted to one side) ■ Device Placement Overview: One unit on each of the three gently sloped surfaces (each unit is near the discharge area), and three units on one steep slope (one unit near the discharge area and two units above it), for a total of six units installed. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where a company manufacturing automotive parts adopted the "Blow Disk." They consulted us about frequent bridging in the raw material hopper and whether it could be resolved with the Blow Disk. After reviewing the situation photos and hopper drawings, we provided a proposal for the installation of the Blow Disk and offered a product loan for testing. Subsequently, without conducting an actual machine test, they confirmed the "air injection & vibration" through the physical equipment and decided to adopt it. 【Case Overview】 ■ Hopper Diameter: Ø400 ■ Discharge Diameter: Ø60 ■ Hopper Inclination: Approximately 40° ■ Material: Phenolic Resin 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. Our silicone disk has excellent strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where our "Brodisk" was adopted. We received a consultation regarding the installation of a butterfly valve as a discharge valve from a newly added hopper placed on top of an existing hopper, which led to clogging issues. Considering the direction in which the butterfly valve operates, our product was installed. As a result, the clogging was easily resolved. [Case Overview] ■ New Hopper Dimensions - Diameter: Ø600 - Discharge Diameter: Ø200 ■ Contents - A mixture of ash and resin [Key Points of Our Equipment] ■ The elastic disc (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. Our silicone disc is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case where "Blow Disks" were installed in a hopper (dust collector) that generates fine dust during the regeneration of foundry sand. The issue was that the fine dust easily absorbed moisture, causing bridging when stored in the dust collector hopper, making it impossible to discharge. We provided information on the arrangement and control of this equipment tailored to the customer's usage conditions, and after detailed discussions, it was implemented. The results have been excellent, with no bridging occurring at all. 【Overview of Arrangement and Control】 - A total of 8 Blow Disks (standard type BD-15) were installed, with 4 in the lower section and 4 in the upper section. The lower section was arranged in the left, right, and center, while the upper section had the 4 disks positioned towards the corners. - The 8 Blow Disks were sequentially aerated in pairs with a time delay using a controller (C-SV4) that incorporates 4 solenoid valves. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where a business engaged in resin injection molding adopted the "Brodisk." The issue was that in the elastomer raw material hopper, increasing the ratio of crushed material caused bridging, and even after installing an air injection nozzle and implementing static electricity countermeasures, there was no effect. After hearing the details, we provided examples of countermeasures regarding the model and placement of our equipment, and it was subsequently introduced. The results have been favorable. 【Case Overview】 ■ Hopper Diameter: Ø200 ■ Discharge Diameter: Ø40 ■ Cone Section Inclination: 45° ■ Target Material: Elastomer/Virgin Raw Material (approximately 3mm) + Crushed Material (up to approximately 10mm) ■ Equipment Placement: Three Brodisk Mini units installed around the circumference at the upper and lower center of the cone section ■ Equipment Control: Simultaneous air ON/OFF for the three Brodisk units via Controller C-SV1 *For more details, please refer to the PDF document or feel free to contact us.

We received an inquiry from a machinery equipment manufacturer regarding a new silo installation project, and we would like to introduce a case where we supplied "Brodie Disks." The inquiry was based on their past experience with issues related to bridges, and they wanted to ensure adequate measures were taken for this new project. We installed 24 standard Brodie Disks: 4 on the first level, 4 on the second level, 8 on the third level, and 8 on the fourth level. Due to the shape of the silo (such as the angle of inclination), there was a possibility of not installing the fourth level and opting for 16 disks instead. However, considering the variations in the proportions of different powder types and seasonal risks, we decided to install 24 disks. [Case Overview] ■ Material: Wood planer dust, fine powder, sanding dust ■ Silo Diameter: Ø3800 ■ Discharge Outlet Dimensions: 300×300 ■ Discharge Device: Rotary Valve ■ Silo Volume: 40m3 ■ Discharge Rate: 10–20m3/hr *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study where our "Brodisk" was adopted. The fluidity of the material was quite poor, and although there was an aeration mechanism, bridging occurred at the top. As a countermeasure, our product was installed. The size of the outlet at the bottom of the hopper is 2S. There is a metal multi-layer mesh section above this, and by installing the Brodisk (standard type BD-15) further up (approximately one-third from the bottom of the hopper), the customer's issue was resolved. 【Case Overview】 ■ Equipment: Hopper of an air transport system ■ Existing countermeasure: Aeration near the discharge section using multi-layer mesh ■ Hopper diameter: Ø1000 ■ Material: Spices *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where our "Brodisk" has been adopted. This customer previously used it with a steel silo, but this time it has been installed in an FRP tank. The Brodisk control system sequentially turns on air for 8 Brodisks in pairs with a time delay, using the C-SV4 controller, which has 4 built-in solenoid valves. 【Case Overview】 ■ Target Material: Premixed Feed ■ Silo Diameter: Ø2000 ■ Discharge Diameter: Ø300 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case study where our "Brodisk" was adopted. Four Brodisks are arranged on the upper central circumference of the conical section, and four Brodisk Minis are placed just above the discharge section. This equipment injects compressed air along the inner wall of the tank, making it easy to resolve rat holes in most cases. 【Case Overview】 ■ Container Diameter: Ø600 ■ Container Discharge Diameter: Ø100 ■ Conical Section Inclination: Approximately 45° ■ Target Material: Metal Oxide ■ Particle Size: Around 10 microns 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disks in our equipment are exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce a case where our "Brodisk" was adopted. The dust collector discharges when a certain amount of cutting powder accumulates in the hopper. However, discharging from the outside of the hopper through hammering takes a considerable amount of time, so installing this product resolved the issue. This user has several dust collectors of the same specification, and since the installation on the first unit resulted in significant improvement, they adopted it for all of them. [Case Overview] ■ Dust Collector Hopper Size: Approximately 1200×1200 [Key Points of This Equipment] ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. ■ Dust Collector Discharge Size: Ø200 ■ Target Material: Acrylic Resin Cutting Powder *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where a bridge breaker "Brodisk" was installed in a supply hopper for transporting calcium carbonate powder. The hopper's slope has been designed with sufficient consideration for the repose angle of the powder; however, the small size of the discharge section was suspected to be the main cause of the problem. We placed one standard Brodisk on each side, totaling four, and two mini Brodisks near the discharge section, which resolved the issue. 【Case Overview】 ■ Hopper Size: 700×700 ■ Discharge Section Size: Ø50 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk in our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where our "Brodisk Mini" was adopted. Fine powder collected through a short pipe connected to the bottom of the dust collector hopper was causing a blockage. In this case, the customer first requested to borrow the equipment. After hearing the overview, we provided information on the model/layout and sent a Brodisk (Mini) that matched those specifications. Once installed, the blockage was resolved immediately, and the customer decided to adopt it. 【Case Overview】 ■ Item Name: Not disclosed ■ Particle Size: Average particle diameter of approximately 2μm ■ Installation Size: 200A × 200L 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of our equipment is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where our "Broad Disk" was adopted. "We installed the Broad Disk Mini in a small hopper (Ø300) and it performed exceptionally well, so we would like to resolve the discharge issues of another hopper with this device," was the consultation we received. Although the user already understood our device, the size of the hopper was completely different from the existing one, so after detailed discussions, they decided to adopt it again. 【Case Overview】 ■ Purpose: Bridge prevention & residual measures for the four corners of the hopper ■ Hopper Dimensions: 1000×1000 ■ Contents: Zinc oxide (particle size approximately 1-2 microns) 【Key Points of Our Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk has excellent strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study where our "Brodisk" was adopted. We received inquiries about the inability to discharge powder from a baking soda silo due to daily conditions (weather and humidity). We set up one Brodisk on a plate resembling a hopper wall and lent it out. The user then flowed air through the above-mentioned product to confirm air injection and vibration. Ultimately, they decided to implement it, and it is being used smoothly. [Case Overview] ■ Silo Diameter: Ø2000 ■ Discharge Diameter: Ø300 ■ Contents: Baking soda ■ Configuration and Quantity: 4 standard Brodisks arranged in 2 tiers ■ Control: A controller with 4 built-in solenoid valves intermittently aerates a total of 8 Brodisks, 2 at a time. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where our "Brodisk (Elastic Disk: Made of Fluoro Rubber)" was adopted. Originally, the user was using a standard specification Brodisk and inquired whether it could be used in equipment that operates at high temperatures. Although it was a special specification, we provided information about the elastic disk made of fluoro rubber Brodisk, and it was adopted. 【Case Overview】 ■ Industry: Catalyst ■ Installation Location: Dust Collector Hopper Discharge Section *Heater Installed ■ Temperature: 230°C (it may be 250°C for some varieties) ■ Usage Period: Replaced after 1 year and 3 months due to hardening *For more details, please refer to the PDF document or feel free to contact us.

Here is an example of the installation of our "Brodisk." According to the user, "When the storage volume in the silo increases, the discharge becomes unstable due to powder pressure at the hopper cone," which is why they adopted this equipment. For control, the C-SV4 controller, which has four solenoid valves built in, aerates 16 Brodisks in groups of four. [Case Overview (Excerpt)] ■ Silo Diameter: Ø3500 ■ Discharge Device: Actitron ■ Equipment Arrangement: A total of 16 units installed in 2 tiers of 8 around the circumference of the hopper cone above the Actitron. (The upper tier is positioned 22.5° rotated from the lower tier) *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of our "Brodisk" installation. The background is that the customer stated, "We are using a vibration discharge device and metal mesh aeration for bridge prevention in an existing silo, but the aeration is not effective," and they decided to replace it with our equipment. As a result, the customer requested that our device be positioned where the previous aeration was located. After confirming the details and determining that there were no issues, they proceeded with the installation. The equipment has been operating without any problems since then. 【Case Overview】 ■ Target Material: Wood-based powdered activated carbon (Density: approx. 0.4) ■ Configuration: A total of 6 units installed at 60° intervals on the upper hopper of the vibration discharge device, all on the same circumference. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study where our "Brodisk" was adopted. The user consulted us, stating that loading from the dust storage silo to the jet pack vehicle was taking a long time, and they wanted to address this issue with our product (to shorten the time). This user already had multiple instances of our equipment in place, but after discussions regarding the layout and control, they decided to adopt our solution. 【Case Overview】 ■ Target Material: Collected Dust ■ Target Tank: Large Conical Storage Tank ■ Layout Overview: Approximately the lower half of the conical section 1 unit on the lower level, 2 units on the middle level, and 3 units on the upper level (total of 6 units) A total of 24 units installed 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our "Brodisk" has been adopted. This customer (plant) has experienced troubles with other air relators in the past and is currently using our product continuously. In exhaust gas treatment systems, many customers are using it in silos containing quicklime, activated carbon, and baking soda. Since these systems rarely have the silos emptied, the durability of the elastic disk in our equipment is crucial. [Case Overview] ■Silo Diameter: Ø2000 ■Discharge Port Diameter: Ø300 ■Hopper Inclination Angle: 67° ■Discharge Amount: Several 10 Kg/h ■Contents: Activated Carbon + Quicklime *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our "Brodisk" was adopted. "There is already an air rater (metal mesh type) installed as a bridge countermeasure in the hopper for sludge incineration ash. However, due to poor discharge, we would like to leave the existing air rater as is and add the Brodisk," was the inquiry we received. After receiving information from the customer regarding the hopper diagram, the type and arrangement of the existing air rater, and the contents, we provided recommendations for the model and arrangement of the Brodisk. After installation, the plant has been operating without any issues. 【Case Overview】 ■ Hopper dimensions: 2500×2500 ■ Discharge section dimensions: 300×300 ■ Contents: Sludge incineration ash, bulk density 0.5-0.6 ■ Existing equipment: Bin flow ■ Our equipment arrangement: 12 units installed in total, with 1 unit on the lower level and 2 units on the upper level per side *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our "Brodisk" was adopted. We received an inquiry regarding a bridge formation in the hopper cone section of a bag filter. Upon examining the powder in question, we found it to be a troublesome material; however, we have extensive experience with similar materials and determined that there was no significant risk. We installed a total of four standard Brodisks, varying the height with two units each. 【Case Overview】 ■ Target Equipment: Dust Collector ■ Target Material: Name undisclosed (a fibrous fine powder that feels solid when gripped) ■ Hopper Diameter: Φ650 ■ Discharge Diameter: 150A ■ Hopper Inclination: 65 degrees ■ User Industry: General Chemicals 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of foreign matter contamination risk, as strength and durability are crucial. The silicone disks in our equipment excel in strength and durability. We believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *Please feel free to contact us.

We would like to introduce a case where our "Broad Disk" was installed. In the silo above the circle feeder, a rat hole shape formed in the corn section, creating dead space. As a countermeasure, we used this product. We installed 16 standard type Broad Disks (8 units × 2 tiers) and controlled them with a controller C-SV4, which has 4 built-in solenoid valves, to aerate the 16 Broad Disks in groups of four sequentially. [Case Overview (Partial)] ■ Upper hopper diameter: φ3200 ■ Lower hopper diameter: φ1800 ■ Discharge device: Circle feeder ■ Previous measures: 4 air knockers ~ This did not resolve the issue (customer comment) *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study where our "Brodisk" was installed. Although the hopper has a sufficient incline, rice flour remains in the four corners of the corner hopper. This was resolved through aeration using our product. For control, we intermittently turned on the air for eight Brodisks in pairs using the C-SV4 controller, which has four built-in solenoid valves. 【Case Overview (Partial)】 ■ Hopper Overview - Upper Dimensions: 1800×1800 - Discharge Dimensions: 700×700 - Hopper Incline: Just under 70 degrees ■ Contents - Rice Flour 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of our equipment excels in strength and durability. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study where our "Brodisk" was adopted. A strong bridge formed just above the discharge section. Even hitting it with a resin hammer did not result in any discharge, and only a little material came out when poked from below with a stick. We grasped the situation through email and phone communication, and provided guidance on the recommended model, layout, and control. [Case Overview (Partial)] ■ Target Powder: Inorganic Pigment (Particle Size: Less than 1μm) ■ Hopper Diameter: φ600 ■ Discharge Diameter: φ50 [Key Points of This Equipment] ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is highly superior in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please download the PDF or feel free to contact us.

A new star has emerged in the powder bridge breaker/broad disk that excels in both cost and performance. This model is compatible with metal detectors that incorporate metal powder (SUS) into elastic disks (silicon). It reacts to even the slightest fragments! It is well-suited for industries that want to thoroughly manage the risk of foreign matter contamination, including the food industry. *Please refer to the PDF download below for [the process of introducing the broad disk] and [materials for the metal detector compatible model]. *Product loans are available from the related information below.

We would like to introduce a case study of our "Brodisk Mini" installation. Our product was adopted as a solution for bridging in a small hopper. In this case, the material of the elastic disk was changed from the standard (i.e., special silicone) to Viton. Additionally, it is also possible to change the material of the elastic disk for the Brodisk to Viton. 【Case Overview】 ■ Hopper Diameter: Φ300 ■ Outlet Diameter: Φ50 ■ Hopper Inclination: Approximately 60° ■ Contents: Name undisclosed (flowability similar to talc) *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study where our "Blow Disk" was installed. Due to variations in fruit types and processing conditions in the previous stages, particle size and moisture content changed, leading to the formation of bridges that could not be cleared by existing air knockers or hammering. As a countermeasure, we decided to adopt the Blow Disk. After the introduction of this equipment, bridges no longer occurred at all, and it was subsequently adopted for another large hopper. 【Case Overview】 - One standard Blow Disk installed on each inclined surface - A total of two Blow Disks are simultaneously operated with air ON/OFF *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of our "Brodisk" installation. As a measure against bridging of titanium dioxide in a Φ800 hopper, resin lining was applied and an air knocker was installed. However, this was not a complete solution, and in the new hopper being introduced, resin lining will be applied, and by replacing the air knocker with our equipment, the customer's issue was resolved. 【Case Overview】 ■ Hopper Diameter: Φ1300 ■ Discharge Diameter: Φ300 ■ Target Powder: TiO2 ■ Equipment Configuration: 4 Brodisk (BD-20) units arranged in 2 tiers, totaling 8 units (the lower and upper tiers are positioned at a 45° rotation to each other and installed in a staggered arrangement) *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our "Brodisk" was installed. To prevent adhesion occurring in the transport piping of crushed materials (just above the butterfly valve), we received a request from the design engineer of the crushing equipment manufacturer, stating, "We would like to install as many Brodisks as possible." We installed 8 units around the circumference above the butterfly valve, and we were able to receive positive feedback that this resolved the issue. 【Case Overview】 ■ Subject: Name undisclosed (fine crushed product with poor fluidity and strong adhesion) ■ Butterfly valve diameter: 300A ■ Model: Selected Brodisk Mini based on the radius of the mounting surface ■ Arrangement and quantity: 8 units around the circumference above the butterfly valve *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study where our "Broady Disk" was installed. We received an inquiry regarding the complete rat-hole phenomenon occurring in a talc fine powder hopper. In a square hopper, material was accumulating on the sloped surfaces, requiring manual hammering to dislodge it. When hammering was ineffective, they resorted to using a stick to poke the material. However, with the installation of our product, the rat-hole phenomenon was resolved in one go. [Case Overview (Partial)] ■ Hopper: 800×800 ■ Discharge: Screw feeder ■ Input: FIBC (Flexible Intermediate Bulk Container) *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our "Brodisk" has been helpful in a manufacturing plant for grinding and polishing tools. The user consulted us about a bridge formation in the hopper of the powder feeder, which could not be resolved by the impact of a knocker or the vibration of a vibrator. First, we listened to the characteristics of the material and checked the hopper drawings. After that, we informed them of the recommended model and layout of our equipment and lent them a "Brodisk Mini." After testing it, the user found the results satisfactory and decided to additionally introduce a controller. 【Target Hopper】 ■ Size: 200×200 ■ Discharge section: 30×80 ■ Discharge mechanism: Screw ■ Inclined surfaces: 3 surfaces (1 surface is vertical) ■ Layout: One unit installed on each of the two opposing inclined surfaces out of the three mentioned above. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where a plant and maintenance operator ordered "Blow Disks." In the production of hoppers for a beverage manufacturer, it was anticipated that clogging might occur at the hopper discharge section based on past experiences. Therefore, at the user's request, we were consulted about adopting "Blow Disks." After detailed discussions (regarding contents, hopper diagrams, control methods, etc.), the system was implemented. Currently, the equipment is operational at the user's site, and there have been no occurrences of bridging or powder clogs. [Case Overview] ■ Hopper Diameter: Φ900 ■ Discharge Diameter: 150A ■ Contents: Dried hop powder ■ Equipment Layout Control - Four "Blow Disks" installed near the discharge section (two at different heights) - Air aeration controlled by a controller, with each disk activated in a staggered manner *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where our "Brodisk" was implemented at a plant engineering company. The customer consulted us, stating that although they were performing aeration, they were unable to resolve the issue of silica fume hanging in the hopper. Based on the hopper diagram (current aeration method and position) and the sample of the material in question, we provided guidance on model selection, layout, and control examples. Following this, the implementation was completed, leading to the resolution of the problem. 【Case Overview】 ■ Hopper Diameter: Φ1600 ■ Outlet Diameter: 200A ■ Contents: Silica fume (ultrafine powder: less than 10μm) ■ Implementation Overview - Arranged 4 standard "Brodisk" units in 2 tiers - A total of 8 "Brodisk" units were used for aeration, with 2 units each *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where "Brodisk" was adopted in a recycling-related plant. The customer consulted us about wanting to install this equipment at the discharge section of a large dust collector (above the discharge screw) due to the occurrence of shelf hanging. After detailed discussions, we provided a countermeasure proposal, and based on this proposal, the equipment was introduced, resolving the customer's issue. [Case Overview] ■ Dust Collector Hopper Dimensions: 2000×6000 ■ Brodisk Arrangement - 12 units on 2 sides along the discharge screw (slightly above the screw) ■ Brodisk Control - A controller with 6 built-in solenoid valves is used - 24 Brodisks are aerated in groups of 4 with a time delay *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where the "Brodisk Mini" was implemented as a measure against the adhesion and clogging of ceramic powder. In cases of powder bridging with a hopper of approximately Φ250, it is common to install two units of this equipment. However, due to the strong adhesion in this case, a total of four Brodisk Minis were installed. As a result, the user's issues were resolved. 【Case Overview】 ■ Installation Target: Installed on the conical hopper above the rotary valve ■ Hopper Overview ・ Diameter: Φ200 ・ Discharge Diameter: Φ80 ・ Inclination: 60° ■ Contents: Ceramic powder (very fine powder, poor fluidity, strong adhesion) *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where "Brodisk" was adopted at a facility engaged in resin molding for automotive parts and various containers. A bridge occurred in the hopper for crushed high-density polyethylene, and this device was installed to prevent it. The problem was solved in one go. In this case, there was a request to try the device before purchase, so we lent out the actual product for them to confirm its effectiveness. 【Case Overview】 ■ Target Material - Crushed high-density polyethylene - Size approximately 3-5mm ■ Hopper - 450×450 - 3-sided incline (about 45°) *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of the "Brodie Disk" as a countermeasure for bridging in the upper hopper of a circle feeder. The customer planned to supply cellulose fibers with a length of 2-3mm using a circle feeder. They mentioned having struggled with air knockers in the past. Having experienced similar materials before, we provided a quotation based on the model, layout examples, and equipment. After the implementation, there have been no occurrences of bridging, and the system is operating smoothly. 【Case Overview】 ■ Target Material: Cellulose fibers (length 2-3mm, high moisture content) ■ Hopper Dimensions: 1200×1200 ■ Hopper Discharge Diameter: Ø300 ■ Control: 12 Brodie Disks (BD-15) controlled by a controller (C-SV6) with 6 built-in solenoid valves, sequentially aerating in pairs with a time difference. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where a "blow disk" was installed in the hopper section of a dust collector at a recycling factory. The customer faced issues with the dust collector hopper, where a bridge (powder clogging) occurred above the discharge rotary valve during the crushing of gypsum boards. The square hopper retained powder in all four corners, leading to a blockage of the discharge section when the residual material fell all at once. We placed one blow disk (Type 15) slightly above the discharge section on each side, and additionally, one more of the same type of blow disk was positioned at the corners of the hopper above this, resulting in a total of 8 blow disks (2 per side). By using a controller (C-SV4) equipped with 4 solenoid valves, we activated the 8 blow disks in pairs with a time delay, effectively resolving the customer's issues without any problems. 【Equipment and Other Conditions】 ■ Hopper Dimensions: 1500×1500 ■ Discharge Section Dimensions: 200×200 ■ Discharge Device: Rotary Valve ■ Material: Crushed Gypsum Board (Dust) *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study of the implementation of "Brodisk" at a tire-related business. The company's challenge was to eliminate and prevent talc rat holes. While blockages at the discharge point were resolved by tapping, rat holes remained, and the powder remaining on the hopper wall was quite compacted. In our company, we installed one Brodisk (Type 15) near the discharge area on each of the four sides of a square hopper, and one more above that, offset from the center left and right, resulting in two Brodisks per side, for a total of eight Brodisks. Using a controller C-SV4 equipped with four solenoid valves, we aerated the eight Brodisks two at a time, and the customer's problem was resolved in one go. [Case Summary (Partial)] ■ Hopper Conditions - Size: 800×800 - Discharge Area: 150×150 - Discharge Device: RV *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where we replaced the electromagnetic knocker with a "Brodisk" as a noise reduction measure. The customer was using an electromagnetic knocker in the hopper of a screw feeder to prevent powder blockage. While the knocker effectively resolved issues with powder clumping and blockage, the customer expressed a desire to "do something about the noise." As a result of adopting our product, the user's challenges (preventing powder blockage and reducing noise) were successfully addressed. 【Adoption Status (Partial)】 ■ Hopper Size: 800 (Vertical Surface) × 1000 (Inclined Surface) ■ Discharge Device: Screw Feeder ■ Material: Pigment *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where a user already using the "Brodisk" requested a loan of our product. The user has been using Brodisk for many years across several devices, and the model and configuration have been determined. However, they wanted to try a different method of air control, so we lent them four Brodisk units (Type 15). The four Brodisk units were manually turned on simultaneously without any issues, successfully resolving the blockage of cutting powder. As a result, they decided to implement the plan to turn on all four Brodisk units at the same time, which is a cost-effective solution. 【Usage Overview】 ■ Installation Location: Dust Collector Discharge Section ■ Dust Collector Hopper Dimensions: Approximately 1100 x Approximately 1100 ■ Hopper Discharge Section Dimensions: Ø200 ■ Target Material: Resin Cutting Powder *For more details, please download the PDF or feel free to contact us.

Here is an example of the adoption of "Blow Disc" in the recycling industry. We received a consultation from a customer regarding the occurrence of rat-hole phenomenon in the hopper of an air transport device. They found it difficult to address this issue using other methods, such as knockers, due to problems like noise from impacts and damage to the hopper, and wanted to use the Blow Disc as a solution. After reviewing the hopper's drawings and contents, we assessed the situation based on our experience and determined that there were no significant concerns. We provided recommendations for the "model, layout, and control examples." The implementation was carried out immediately, and the customer's issue was easily resolved. 【Usage Conditions Overview】 ■ Hopper dimensions: 700×700 ■ Hopper bottom dimensions: 200×200 ■ Discharge method: Suction through piping from the upper direction of the hopper bottom ■ Contents: Equivalent to carbon powder *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case where the issue of residual discharge occurring in the weighing hopper was resolved using a "Blow Disk." A customer consulted us, stating that there was a significant amount of residue adhering in the carbon black weighing hopper, and although they attempted to address it with a knocker and a vibrator, it was unsuccessful. They inquired whether the Blow Disk could help. We lent our product to the customer, who installed it in a dummy hopper and confirmed the air injection and vibration. After reviewing the hopper design, we provided recommendations for the appropriate model and configuration. As a result of the implementation, the residual amount was reduced to about 500g. The customer praised us highly, noting that there are many types of materials, and we were able to resolve the issue for all of them. [Implementation Overview] ■ Hopper Dimensions: Ø1000 ■ Discharge Section Dimensions: 200A *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study regarding the delivery of the Baiton Brodisk Mini. We received an inquiry from a customer in the electronic components industry stating, "We are unable to effectively resolve the clogging of powder materials (bridging phenomenon). Hitting it with a resin hammer has no effect, and using a vibrator only compresses the powder further. How can we prevent the bridging of the powder?" The results of the implementation have been favorable. Since it is a measure using air aeration, the powder does not become overly compacted, and there is no damage to the hopper. [Container Details] ■ Eccentric Hopper ■ Diameter: Φ350 ■ Outlet Diameter: Φ50 ■ Inclination Angle (gentle slope side): 60° ■ Inclination Angle (steep slope side): vertical *For more details, please download the PDF or feel free to contact us.