ミナギ List of Products and Services

At the pet food factory, we have installed the Bro-Disk Mini to prevent clogging and adhesion in the powder feed hoppers of various devices. The Bro-Disk installed as a countermeasure this time ensures a reliable flow of powder without compacting or tightening it, thanks to the aeration along the inner wall of the hopper and the gentle vibrations from the silicone disk. For customers who cannot resolve issues with impacts or vibrations from air vibrators or electromagnetic vibrators, or for those who want to reduce costs even with those solutions, we invite you to try our aeration and vibration-type hopper bridge prevention device, the Bro-Disk. While we cannot guarantee it for everything, a significant majority of cases can be surprisingly easily resolved at a minimal cost. [Overview] ■ Hopper Diameter: 300φ ■ Installation Model: Bro-Disk Mini, 4 units (2 units installed in two tiers at different heights) * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which you can check via the link below.

• Other powder equipment

In the fish feed manufacturing equipment, blockages were occurring at the junctions of the transport piping. When bridges or blockages occurred inside the piping or chutes, we would manually hammer from the outside or, if there was an inspection port nearby, poke the blockage with a rod. The air aeration system using rubber disk air pads easily resolved the issue. As a result, there was no longer a need to climb to the blockage points (high places), eliminating risks and improving efficiency. 【Overview】 ■ Installation details: Piping 250φ to 300φ, 350□ chute ■ Installation model: Broady Disk Mini (pad diameter 50 mm) For solving blockages, bridges, and rat holes in powder and granular equipment related to feed, fertilizers, and other agricultural and fishery applications, this method, which is low-cost and easy to install, will clear users' problems. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies, which can be accessed via the link below.

• Other powder equipment

We have introduced a Broady Disk for addressing bridging issues in the material storage hopper of RPF molding equipment. You can view the operational images of the bridge and rat hole breaker on our website. We also offer free product loans, so please feel free to contact us. 【Overview】 <Raw Materials> ■ Waste plastics, wood, etc. <Equipment Flow> ■ Crusher/Pulverizer → Air Transport → Cyclone → Storage Hopper → Screw Feeder → Molding Machine <Hopper Size> ■ 2500×3000 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *We have many implementation examples on our website, which you can check via the link below.

• Other powder equipment

A bridging phenomenon occurred inside the rice bran silo at the rice milling factory, leading to poor discharge of the bran. Traditionally, this issue was addressed using air blast methods or knockers, but for the first time, our company's bridge breaker, the air aeration pad method (Brodisk), has been adopted. This has enabled a more stable extraction of bran compared to before. It easily resolves powder and granular rat holes at a low cost, which cannot be effectively solved by air knockers or electromagnetic or air vibrators. Of course, it is also highly effective against bridging phenomena. If you have any troubles or issues regarding the outflow or discharge of powder and granules, please feel free to consult us first. There are many cases that can be resolved more easily than you might think. [Overview] ■ Silo capacity: 20 m³ ■ Cause of bridging phenomenon: Condensation due to material properties and temperature differences * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

• Other powder equipment

At the wastewater treatment plant, due to the properties of lime powder, a stable supply from the lime dosing system was not achieved. As a countermeasure, our Brody Disk has been highlighted. After confirming its effectiveness in advance through a loan campaign, the introduction has proceeded smoothly, and our customers are pleased. It seems that a very small amount of arsenic is contained in the incineration ash generated at the treatment plant. This incineration ash is reused as part of cement raw materials, but it is necessary to add quicklime to suppress the leaching of arsenic during this process. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies, which can be checked via the link below.

• Other powder equipment

The raw materials are transported by air to the raw material hopper of the bulk bag filling device, and from the hopper, the materials are fed to the bulk bag using a table feeder and a screw feeder. In cases where the materials are being cut out, the raw materials became biased in one direction within the hopper, leading to unstable discharge of the materials. By installing four blow disks and using a controller with four solenoid valves, we solved the problem by sequentially aerating one location at a time. 【Overview】 ■ Hopper dimensions: 1400×1400 ■ Powder type: Fertilizer (final product) <Reference values for aeration sequence and time> ■ Solenoid valve 1: 3 seconds ON / several seconds OFF ■ Solenoid valve 2: 3 seconds ON / several seconds OFF ■ Solenoid valve 3: 3 seconds ON / several seconds OFF ■ Solenoid valve 4: 3 seconds ON / several seconds OFF After the above, set an interval time (several tens of seconds to several minutes) Repeat the above * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them via the link below.

• Other powder equipment

Regarding the introduction of the Broa Disk to the large silo, we received a request from the sawmill to send the silo's drawings and to propose the installation locations and quantities. Based on the shape of the silo and the contents (wood powder, no samples were sent from the customer), we proposed the installation locations and quantities based on past experience. The proposal was to install 5 units on one side, totaling 20 units. However, this customer was already using Broa Disks, and it was noted that even with a small number of installations, they were achieving significant effects. As a result of our consultation, it was decided to install 3 units on one side, totaling 12 units. The results have been very favorable and are operating without any issues, as expected by the customer (the site representative). [Overview] ■ Contents: Wood powder ■ Silo size: Approximately 2500×2500 ■ Broa Disk arrangement: 3 units installed on one side, totaling 12 units * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which can be checked via the link below.

• Other powder equipment

We would like to introduce a case where a Bro-Disk was implemented as a bridge prevention measure in a gray silo. It has also been installed in quicklime silos, and it is operating smoothly without any issues. Since the installation location is outdoors in a cold region, the user inquired about the durability and elasticity of the rubber disk, but there is absolutely no concern. It is being used extensively in the Tohoku region and Hokkaido as well. The elastic disk we use is made of silicone rubber (in the case of standard products), which has excellent durability. Please feel assured in adopting it. We can also discuss special materials if needed. The Bro-Disk bridge breaker is effective for preventing rat holes and bridges in all types of powdered and granular materials. 【Overview】 ■ Stored material: Coal ash ■ Silo dimensions: 3000φ *For more details, please refer to the PDF document or feel free to contact us. *We have many implementation examples posted on our website. You can check them out via the link below.

• Other powder equipment

At the plastic molding factory, there was a problem with the resin powder clogging in the hopper that mixes the ground material processed by the crusher and virgin resin raw materials, making it impossible to transport via suction. After installing our bridge prevention device, the "Brodisk Mini," operations have been running efficiently without issues. Even in cases where powder is generated and clogging is likely due to grinding, we provide an easy solution. 【Overview】 - The ratio of ground material to virgin material varies, such as 1:9 to 3:7. - Material size: a few mm (ground material contains powder). 【Key Points of Our Device】 - The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what to do. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples.

• Other powder equipment

In the crushing material tank of the resin molding material crusher, the elastomer was causing bridging and clogging, but this was easily resolved with the use of a blow disk. Measures to prevent clogging and blockage of crushed products, including elastomers and soft materials, can be easily and cost-effectively addressed by using a blow disk. This method, utilizing air and vibration, is very effective in preventing clogging and blockage in tanks containing various powders and granules. Additionally, it is easy to install and economical. [Overview] ■ Size of elastomer crushed material: Approximately 2mm x 4mm at maximum [Key Points of This Equipment] ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. You can check it from the link below.

• Other powder equipment

As an air aeration device to prevent bridging in the activated carbon storage tank of the incineration equipment, we are using a BroaDisk. In this case, the customer previously used another method of aeration, which resulted in some discharge issues, but this time it has been operating smoothly without any problems. In incineration plants, it is widely adopted for clogging countermeasures in slaked lime tanks and reaction aid powder tanks. 【Overview】 ■ Silo diameter: 1900φ ■ Hopper height: 2800 ■ Number of BroaDisk units installed: 8 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, as well as the risk of foreign matter contamination. Our silicone disks have excellent strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us. You can check it from the link below.

• Other powder equipment

The chemical manufacturer was having trouble with bridging of flake wax, but by adopting the BroaDisk, they were able to easily resolve the discharge issues from the hopper. A controller with four built-in solenoid valves is used for the eight installed BroaDisks. The BroaDisks are turned on sequentially in pairs at four locations. The ON time, OFF time (between ONs), and interval time are set according to the characteristics of the powder (particle size, particle size distribution, particle shape, angle of repose, moisture content, adhesiveness, flowability, etc.), hopper conditions, and powder discharge/supply speed, as the situation regarding powder blockage and bridging rat holes varies. When multiple BroaDisks are installed, it is more effective to turn them on sequentially at multiple locations, as in this case, rather than turning them all on simultaneously. In the case of aeration for powder hoppers like the BroaDisk, it is not necessary to constantly flow air. [Hopper Overview] ■ Diameter: 2300φ ■ Straight body section: 2000H ■ Conical section: 2000H ■ Angle of repose: 60 degrees *For more details, please refer to the PDF document or feel free to contact us.

• Other powder equipment

The elastic disk of the Brodisk is made of a special silicone rubber (for standard specifications) that excels in durability and strength. However, if you are using solvents, you can confirm the resistance in advance. For customers considering the installation of the "Brodisk Mini," after conducting immersion tests with the elastic disk pieces to check the resistance to the solvents used, you can confidently install the Brodisk. Feel free to request test disk pieces; we will send them to you immediately. In addition to special silicone, we also offer EPDM (ethylene propylene rubber) for the elastic disks. Please feel free to consult us about other materials. [Overview] - Immersion tests can be conducted with elastic disk pieces. - Resistance to the solvents used can be confirmed. - The Brodisk can be installed with confidence. - Elastic disks are available in special silicone as well as EPDM. *For more details, please refer to the PDF materials or feel free to contact us. Our website features numerous implementation examples. You can check them via the link below.

• Other powder equipment

We introduce an example of a Brody disk that solved the clogging of dewatered cake in a vertical chute connecting a decanter-type continuous centrifuge and a subsequent dryer. The Brody disk is primarily used to address blockages and bridge rat hole phenomena in powdery materials (dry), but there are cases where it has completely resolved user issues by being used with wet powder (cake) as in this instance. Of course, not all issues are resolved, but there are cases where problems can be easily solved depending on the conditions. 【Chute Overview】 <Clogging Section> ■ Shape: Square/Round Chute ■ Dimensions: Upper 400×500, Lower 300φ, Height 300 *For more details, please refer to the PDF document or feel free to contact us. We have published numerous examples on our company website. You can check them out via the link below.

• Other powder equipment

A blockage occurred in the vertical pipe (250φ×300L) between the powder feeder for raw material measurement and the raw material hopper, so we installed a Bro-Disk Mini to resolve the issue. In this case, the user had originally installed an air knocker on the upper raw material hopper due to the inherently poor flowability of the powder. However, after changing the source of the raw material recently, blockages began to occur in the vertical pipe below the hopper, leading them to install an air knocker there as well, but it had little effect. Subsequently, they became interested in the Bro-Disk, and after testing it, they achieved a 100% resolution. For blockages in chutes and pipes containing powder, air aeration and vibration-type bridge breakers, as well as the Bro-Disk Mini, are effective. *We have many case studies published on our website. You can check them via the link below.

• Other powder equipment

Broaddisk has a diverse track record of solving challenges that cannot be addressed by other methods, but of course, not everything is perfect. We may also suggest methods that we believe are optimal for our customers, even if they are not our products. Please feel free to consult us. 【Cases from chemical-related users】 Powder name: Unknown A powder that solidifies when squeezed, has moisture, and is adhesive in nature. In the case of impact-type and vibration-type bridge breakers, the powder tends to compact. Therefore, the user had been using an expensive agitator to address the bridging issue. However, it seems that even with the agitator, there was residual powder remaining on the walls. This time, by utilizing the Broaddisk, we were able to eliminate the bridging, reduce costs, and also resolve the wall residue issue. If aeration to the hopper is possible, this is a cost-effective and low-effort solution. In addition to that, Broaddisk offers a combined effect of aeration along the walls and vibration, unlike regular aerators (aeration equipment). *We have published numerous implementation examples on our website. You can check them via the link below.

• Other powder equipment

This is a case study introducing the bridge breaker "Brodisk." The Brodisk was effective in addressing clogging issues near the lift valve for discharging fine powder stored in a rectangular container. The flow of the powder was unstable ⇒ could not be improved with impact-type equipment ⇒ easily resolved with air aeration and vibration! 【Details】 Container dimensions: approximately 900□ × 1000H Powder overview: average particle size of less than 10 microns, slightly high moisture content, and a moist feel. * Due to the square hopper design, one unit was installed near the lift valves on each side, totaling four units. * By using a controller with four built-in solenoid valves and sequentially turning them on one by one, the clogging near the fine powder container discharge area was resolved. If you are facing issues with powder and granules, please consult us. We have published numerous case studies on our company website. You can check them via the link below.

• Other powder equipment

This is an introduction to the implementation case of the bridge breaker "Brodisk." [Details] Initially, we installed only a few in the hopper, and a space was created only near the locations where the Brodisk was installed. As a result, we increased the quantity, which allowed for stable discharge. With materials that had high moisture and oil content, which were not improved by other methods, we achieved sufficient results by closely installing the Brodisk, even with a gentle hopper incline. The Brodisk is low-cost, so even with many installations, the expenses are limited. [Key Points of This Equipment] - The elastic disk (silicone) is very important in terms of strength and durability, especially regarding the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out via the link below.

• Other powder equipment

We have numerous Bro Disks used for preventing bridging in material hoppers for wood biomass fuel. In the biomass sector, we also have a significant track record of usage in various types of powder, granule, and pellet tanks. When bridging occurs around receiving hoppers, storage silos, or conveying and weighing devices with these materials, the unique functionality and low-cost Bro Disk is the optimal solution. This will help gain understanding from stakeholders and related parties. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. If you are facing issues with powders and granules, please feel free to consult us. We have many case studies published on our website. You can check them out through the link below.

• Other powder equipment

To enhance the discharge effect of "dextrin" used in health foods and confectionery from silos, we have adopted the BroaDisk. Since the installation of the equipment, there have been no occurrences of bridging phenomena or other blockages, allowing for stable discharge. We have installed eight BroaDisks for a 1600φ silo. While it may seem like a somewhat high number, the BroaDisk is low-cost, making it easy to introduce multiple units. This enables even more stable discharge. Additionally, the operation does not activate all eight units simultaneously; instead, they are turned on sequentially at multiple locations, which limits air usage. We have published numerous case studies on our website. You can check them out via the link below.

• Other powder equipment

To prevent oxidation of powder materials, nitrogen gas is supplied to the blow disk instead of compressed air, resolving the bridging phenomenon of the powder. Even when using inert gases such as nitrogen or argon, similar effects can be achieved as with air. Additionally, the use of inert gases poses no issues for the blow disk. Our blow disk and blow disk mini do not require a continuous flow of air or inert gases. Generally, a short burst of a few seconds (injection of air or inert gas along with vibration) is sufficient to achieve the desired effect. Therefore, the consumption of air or gas is limited, making the use of inert gases cost-effective in many cases. If you are facing issues with powders and granules, please feel free to consult us. We have published numerous case studies on our website, which can be accessed through the link below.

• Other powder equipment

We received an inquiry from a user of the flexible tube conveyor, Transy, regarding bridge issues. During the initial testing of this equipment, no specific measures were deemed necessary; however, there has been a recent change in the raw materials, leading to the occurrence of bridges above the screw in the transport hopper. Other bridge countermeasures (such as agitators) were also considered, but they opted for our low-cost bridge breaker, the "Brodisk," which is easy to install. Of course, the results have been excellent! After installation, the raw materials have been supplied to the screw steadily. The effects of aeration and vibration within the hopper are outstanding. Our bridge and rat hole countermeasure equipment can be easily installed on existing hoppers. Just drill a hole in the powder hopper! No welding work is required! If you are facing issues with powders and granules, please feel free to consult us. We have numerous case studies published on our website. You can check them out via the link below.

• Other powder equipment

We installed a Brody Disk Mini in the upper hopper of the twin-screw feeder because the powdered mixing materials occasionally formed bridges. This prevented the occurrence of bridges and blockages, allowing for a smooth flow of powdered materials and stable continuous extrusion molding. Methods to prevent rat holes and arching phenomena in bulk materials include air aeration using air nozzles and impact methods using air knockers or electromagnetic knockers. However, our equipment enhances the fluidization of powdered materials through the following combined effects: - Air flows along the inner wall of the hopper from all around the rubber disk. - The rubber disk vibrates, transmitting that vibration to the bulk materials. While it is not guaranteed that this will work 100% for all materials and conditions, there have been many cases where it has provided a "one-shot solution" in situations that could not be resolved by other methods, and the cost is minimal. If you are facing issues with bulk materials, please consult us. We have published numerous case studies on our website, which you can check via the link below.

• Other powder equipment

The new product, an air-type controller, automatically controls the blow disk to prevent and resolve the bridging phenomenon and rat hole phenomenon of powders. The installation location this time was in a hazardous area and explosion-proof area, where the use of regular power supply was not possible. Therefore, we implemented automatic control using the "Air Type Controller C-AV1," which does not require a power supply. Of course, we were able to easily resolve any issues, just as in normal cases. [Key Points of This Equipment] - The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! - Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. We have published numerous examples on our company website. You can check them out via the link below.

• Other powder equipment

Not only is it effective for measures against powder rat holes and powder clogging, but it is also very effective in reducing the time required for material discharge and powder supply from the powder hopper. At this facility, they initially tried using a standard air nozzle to blow compressed air, but it was not very effective. After gathering various information, they consulted with us. As a result, they have evaluated that we were able to achieve improvements that significantly exceeded their target time, and that the equipment costs were low, providing satisfactory cost-effectiveness. 【Key Points of Our Equipment】 ■ The elastic disc (silicone) is very important in terms of the risk of foreign matter contamination, so strength and durability are crucial. The silicone disc of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out through the link below.

• Other powder equipment

Initially, in preparation for the bridge at the discharge section, two Bro-Disk Minis with a diameter of 50 mm were installed at the upper part of the discharge section (the area where the bridge was anticipated). However, when it actually operated, even though there was no clogging in that area, it became a rat hole state with holes only in that part, which led to your consultation. As a result of our consultation, since it was very fine powder and adhesion was also anticipated, we installed a slightly larger number of units as follows. ... Bro-Disk is an inexpensive device. Even if you install many of them, the cost-effectiveness is sufficient! Of course, it has started to operate well. Even if you have experience in bridge countermeasures, if you have any concerns or worries, please feel free to contact us. We believe we have many experiences we can share with you. This time, we submitted the mill sheet for the shaft part and the food sanitation law compliance certificate for the elastic disk. If you need these documents, we can prepare them immediately, so please feel free to request them. If you are struggling with powder and granular materials, please consult our company. We have published many implementation examples on our website. You can check them from the link below.

• Other powder equipment

The toner, like other fine powders, has poor flowability, raising concerns about discharge issues from the storage tank. In this case, we ensured the flowability of the toner through aeration using a blow disk (injecting compressed air into the tank), resolving and eliminating rat holes and bridges. The order of operation for the blow disks is as follows: 1. The four on the bottom row 2. The four in the middle row 3. Four from the top row (half) 4. The remaining four from the top row It is effective to aerate sequentially starting from the bottom row. If you have any questions regarding installation positions, operating sequences, or anything else, please feel free to contact us. We can also provide information about our achievements and experiences. *We have published numerous case studies on our company website. You can check them via the link below.

• Other powder equipment

We solved discharge troubles (such as clogging and bridging) of aggregates, cement, and additives at a refractory and ceramic manufacturer using our unique bridge breaker, the Bro-Disk. Hopper diameter: 1200φ Considering the hopper size, it might have been sufficient to use four Bro-Disks, but in this case, due to the significant variation in specific gravity depending on the type of raw materials, and the presence of troublesome materials, we installed a total of eight Bro-Disks in two tiers. The result, of course, was that it functioned well with all types of raw materials! Our bridge breaker is widely used in the refractory and fine ceramics industries as well. Take the first step towards solving your troubles! We have many case studies published on our website. You can check them out via the link below.

• Other powder equipment

The pharmaceutical manufacturer has introduced the BroaDisk Mini to prevent bridging of powder materials. It is installed in the raw material supply hopper and the product receiving hopper within the clean room to prevent the occurrence of bridging in both raw materials and crushed products. This time, there were significant constraints on the air supply, but with the BroaDisk Mini, the air consumption is minimal! The elastic disk of the BroaDisk (standard model) complies with the Food Sanitation Act (Ministry of Health, Labour and Welfare Notification No. 201 of 2006). 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of foreign matter contamination risk, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. *We have published numerous case studies on our website. You can check them through the link below.

• Other powder equipment

We are solving powder blockage at the outlet of an attractive powder transport device hopper (size: 2S) with a Brody Disk Mini. Indeed, when the outlet diameter is small, certain types of powders can block it quickly, but this can be easily prevented with the Brody Disk or Brody Disk Mini. In this case, since the outlet size is small at 2S and it needs to be installed near the outlet, we installed four mini types that can be mounted even with a small radius on the installation surface. Two were installed 100 mm above the hopper wall along the outlet, and another two were installed 100 mm above that (the upper two were mounted at a location rotated 90 degrees from the lower two). If you are having trouble with powders and granules, please consult us. We have many examples of implementations on our website. You can check them through the link below.

• Other powder equipment

To prevent clogging of fine powder (which has poor fluidity) of phenolic resin in a small hopper, we installed the BroaDisk Mini. Since its introduction, there have been no occurrences of bridging phenomena, and productivity has improved. BroaDisk Installation Position: → Two units are installed 300 mm above the hopper discharge section along the wall (total of two units with a 180-degree rotation). Our company provides guidance on installation positions based on our extensive experience. Additionally, since the BroaDisk is a mass-produced item, we can inform you of the price immediately. Please feel free to consult or inquire with us. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *We have published numerous implementation examples on our website. You can check them via the link below.

• Other powder equipment

Clogging of powder materials used in dentistry - solved with the Brody Disk Mini! While the Brody Disk would have been suitable in terms of hopper size, the outlet diameter is small at 38mm, so it was better to install the Brody Disk Mini in this area. It is a highly hygroscopic material, and previously, hitting it with a hammer had no effect at all, but with the Brody Disk Mini, clogging of the hygroscopic powder can now be prevented. It can be streamlined at a low cost! 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. If you are having trouble with powder materials, please consult us. We have many examples of implementation on our website. You can check them through the link below.

• Other powder equipment

Used for blockage prevention in hoppers receiving materials such as talc and mica from bulk bags. The measures for discharge troubles have been completed! Hopper diameter: 1400φ Hopper inclination: 60° Since we sometimes handle various raw materials, we have installed eight blow discs to ensure thoroughness. Blow discs are inexpensive equipment, so we can install many to eliminate any issues! For hoppers with a diameter of approximately 1400 to 2000φ, it is common to install a total of eight discs in two tiers of four each, as shown in the reference diagram below. This time, due to a high risk of blockage just above the discharge section, we installed two of the lower four discs at a position 150 mm lower. Since the installation of the blow discs, there have been no powder discharge troubles at all. If you are having issues with powders and granules, please consult us. We have published numerous case studies on our company website. You can check them via the link below.

• Other powder equipment

This user has a significant track record of usage. For this occasion, they have chosen a highly reliable Brody disk for the new hopper they are manufacturing. (Hopper Overview) I.D. 700 Discharge Outlet Diameter: 100A JIS 5K Flange Material: SUS (Material Name) Magnesium Sulfate (Mounting Position) Three units positioned 250mm above the hopper wall along the discharge outlet, rotated 120 degrees apart. In addition to standard products, we also supply special specifications such as shaft material: SUS316L to this user. Furthermore, we can also manufacture resin shafts and other items, so please feel free to consult us. Our website features numerous examples of implementations. You can check them out via the link below.

• Other powder equipment

Due to the inability to resolve issues with a striking type bridge breaker with an impact force of about 10 kg·m/s, the Broa Disk was adopted and the problem was solved. Overview of the target container: Diameter: 800φ Discharge outlet diameter: 6B Material: SS Hopper section inclination: approximately 70 degrees The Broa Disk can be easily installed by simply drilling a hole in the hopper. No reinforcement plates or welding of seats are required! 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. We have published numerous implementation examples on our website. You can check them via the link below.

• Other powder equipment

The shock-type bridge prevention device was unable to resolve the clogging of iron oxide powder. Manual hammering during clogs caused damage to the hopper, resulting in repair costs. The installation of the blow disk resolved the clogging inside the hopper. Additionally, the blow disk does not damage the hopper, so there are no repair costs. This also leads to cost reduction! Hopper shape: Conical 1000φ Hopper discharge diameter: 150φ Blow disk installation position: Two units 200 mm above the discharge section, and two more units 200 mm above that, for a total of four units. The two units in the lower section are positioned 90° rotated from the two units in the upper section when viewed from directly above. Our website features numerous examples of implementations. You can check them out via the link below.

• Other powder equipment

The bridging phenomenon in the wood powder feeding hopper has been resolved with the bridge breaker "Brodisk." Although the material had a high moisture content and strong adhesion, we were able to prevent troubles through the aeration and vibrator effects of the Brodisk. Hopper type: Hopper for feeding into a screw feeder Hopper capacity: Approximately 3 m³ Material: Wood powder Material size: Less than 3 mm Moisture content: 50% This method, which utilizes both aeration and vibration effects, is optimal for preventing and resolving the rat hole phenomenon or bridging phenomenon in bulk materials. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of foreign matter contamination risk, as well as strength and durability. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out through the link below.

• Other powder equipment

The resin manufacturer was having trouble with blockages in PET bottle crushing materials. Using a ball-type vibrator was ineffective, and they were opening the hopper lid and poking it with a stick every time it got clogged. However, after installing the blow disk, they no longer experienced any issues. They also no longer had to poke it with a stick, which had previously caused the hopper to become uneven or the welds to crack due to impact. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. Our silicone disk is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out via the link below.

• Other powder equipment

At a synthetic resin manufacturer, they are measuring powder using an air transport hopper, which also serves as a dust collector hopper. They experienced discharge issues with this hopper, and neither a knocker nor a vibrator was effective. Additionally, a wire mesh filter installed just above the discharge outlet was severely clogged, causing them trouble, which led them to consult us. They adopted the Brodydisk (installed in the regular hopper section) and the Brodydisk Mini (installed just above the discharge outlet), which resolved their issues. This user mentioned that, in addition to the current powder, they sometimes handle "very poorly flowing and highly adhesive troublesome fine powders," so they installed more Brodydisks than usual compared to typical cases. Since Brodydisks are inexpensive, installing multiple units does not impose a significant burden on the user. We have published numerous case studies on our website. You can check them out through the link below. Please feel free to contact us.

• Other powder equipment

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents clogging. It also does not damage the tank. If you are having trouble with powder particles, please consult us. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous case studies on our website. You can check them out through the link below.

• Other powder equipment

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to degas due to impacts or vibrations, which prevents blockages from becoming severe. Additionally, it does not damage the tank. If you are facing issues with powdery materials, please consult us. 【Key Points of Our Equipment】 - The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. We have published numerous implementation examples on our website. You can check them out via the link below.

• Other powder equipment

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powdery material to degas due to impact or vibration, which prevents blockages from becoming severe. It also does not damage the tank. If you are having trouble with powdery materials, please consult us. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. We have published numerous case studies on our website. You can check them out through the link below.

• Other powder equipment

1. Continuously adopted by major powder equipment manufacturers and plant manufacturers. 2. Easy to install and economical. 3. We can provide guidance based on our extensive past experience tailored to your conditions! 【Key Points of This Equipment】 ■ The elastic disc (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disc of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared.

• Other powder equipment
• Powder Supply Device
• Powder Conveyor Device

The powder bridge prevention device "Blow Disk" easily improves the flow of powder and granular materials through air injection and the vibration of a rubber disk. It is highly effective at a low cost! It also gains the understanding of stakeholders. Before incurring large costs, please try the easy-to-install and economical "Blow Disk." 【New Bridge Breaker "Blow Disk" Free Rental Available!】 We offer free rentals of the actual device to everyone who requests it. Please fill out the last page of the catalog download and send it to us. We will send it to you promptly. 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this device excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. ● For more details, please download the catalog or contact us directly.

• others

First of all, I believe that seeing the actual Brodisk device is the first step in solving any problems. It is a very simple device, but there are many users who say, "The effect is outstanding" and "Simple things are good." Please try the Brodisk, which is highly effective at a low cost. 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of our device excels in strength and durability. I believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *When inquiring by phone, it will be smoother if you mention that you contacted us after seeing "Ipros."

• Other powder equipment