ミナギ List of Products and Services

This silo has been in operation for quite some time, but we have recently received inquiries from you regarding an increased frequency of bridge phenomena. The material in question is quicklime. We have extensive experience with this, and we have informed you that there are no significant risks, as well as provided guidance on the ideal configuration and control methods before you adopted our recommendations. The air transport was implemented using a device flow consisting of a slide gate at the silo discharge section, followed by a butterfly valve, a rotary valve, and a blower. [Case Overview] ■ Silo Diameter: φ2400 ■ Silo Discharge Section: φ300 ■ Equipment Configuration: A total of 8 blow discs installed in two tiers at the top of the silo discharge section. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a project that was adopted by an engineering company. The customer consulted us, saying, "We would like to place a Brody disk in the upper silo of the circle feeder." We provided recommendations for the model, quantity, and layout, which they adopted. The layout (installation position) is important. Please do not hesitate to contact us. 【Case Overview】 ■ Silo Diameter: Approximately 3000mm ■ Discharge Diameter: Approximately 1800mm ■ Material: Calcium Carbonate ■ Layout: 16 standard Brody disks installed in two tiers with varying heights ■ Product Specifications: 16 Brody disks "BD-15S-B" 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially regarding the risk of foreign material contamination. The silicone disks of this equipment are exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller ready. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This is an introduction to an example of adopting a Brody disk as a countermeasure for rubber buff powder (powder from shaved rubber) bridges. Upon reviewing the sample, it was found to be relatively dry; however, it can become quite troublesome due to humidity on rainy days. After consulting with the customer, we decided to install one standard Brody disk on each side, totaling four disks, and to activate the air for each one at a relatively high air pressure. The results were, of course, favorable. 【Case Overview】 ■ Hopper Overview: 600×600 (Discharge Section: 100×100) ■ Product Specifications - Brody Disk "BD-15S-B": 4 units - Controller "C-SV4": 1 unit *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This is an introduction to an example of measures taken to address clogging in the material supply chute of an injection molding machine. We received a request to lend a Brody Disk Mini, which was installed and tested by the customer. The issue was resolved in one attempt, and they have since adopted it. In addition to lending products, our company also provides advice on layout and control. Please feel free to consult with us. 【Overview】 ■ Chute dimensions: Φ150→Φ80 ■ Material: Wax + metal powder (tends to form clumps when squeezed by hand) ■ Trouble situation: - No issues when the supply amount is low - Once a clog occurs due to increased supply, it does not improve 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, as well as the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. You will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This is a case where a brody disk was installed as a measure against residual grains in the corners of the hopper and the adhesion of bran to the hopper walls. The customer considered introducing this equipment, stating that "while the residual rice can be addressed with hammering, it damages the hopper's surface, and measures against bran adhesion must also be considered." Initially, they requested to confirm the actual equipment, so we sent a sample of the equipment and then discussed its placement before proceeding with the introduction. 【Overview】 ■ Hopper Size: 1000×1000 ■ Discharge Outlet Size: 150×150 ■ Target Material: White rice (bran adhering to the inner surface of the hopper) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

This is an introduction to an example of installing this equipment related to the reuse of plastic film. The customer had installed an agitator inside the hopper to prevent bridging. However, outside of this area, crushed material was left adhering, so the introduction of a blow disk resolved the issue. Our company provides guidance on specific arrangements and control examples of blow disks, taking into account the diverse conditions of each user. Please feel free to consult with us. 【Overview】 ■ Hopper: 600×500 (3-sided incline) ■ Target material: Film crushed products, approximately 2-3mm to powder ■ Situation: Powder accumulation on the inclined surface ■ Countermeasure: Avoiding the agitator on the accumulation surface (3 sides) and installing a blow disk (standard type) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We received an inquiry from a food company stating, "Coffee grounds are clogging in the shoot section. I believe it can be handled with a knocker, but since there are houses nearby, we would like to avoid using the knocker due to noise concerns." In this case, we first installed one unit for testing and verified its effectiveness at a lower air pressure than the typical usage pressure, while also checking the noise level in that situation. Subsequently, we proceeded to install multiple blow discs. For those who are new to this, you may have questions or concerns regarding this equipment. In addition to explanations via phone or email, we can also provide product loans, so please feel free to contact us. 【Case Overview】 ■ Target Material: Coffee Grounds 　　　　(Wet condition, size up to approximately 2mm) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We received contact from a customer who wants to address the issue of poor flowability in the supply hopper for high moisture content activated carbon, which is preventing accurate dosing. Additionally, they expressed a desire to conduct tests using a small hopper first, as going straight to full-scale implementation carries high risks. We lent them two blow discs (standard type: BD-15) suitable for this hopper, and the user conducted tests, which yielded good results, leading to their adoption in the actual equipment. 【Case Overview】 ■ Target Material: Activated Carbon (High Moisture Content) ■ Hopper Dimensions: 1000×1200 ■ Discharge Section Dimensions: 250×1200 ■ Discharge Method: Single-Screw 【Key Points of This Equipment】 ■ The elastic disc (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disc in this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

There have been ongoing issues with bridging in equipment for major beverage manufacturers, and we received inquiries from businesses engaged in the design and manufacturing of machinery. First, after reviewing the drawings of the target hopper, we proceeded with 1) guidance on the model and layout, 2) lending equipment samples, and 3) obtaining approval from the end user (the beverage manufacturer), leading to our adoption. After delivery, this equipment has received very positive feedback, resulting in numerous repeat adoptions. 【Case Overview】 ■ Target Material: Green Tea Powder ■ Target Hopper: Suction Hopper ■ Hopper Diameter: φ600 ■ Discharge Diameter: 2S 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is crucial in terms of the risk of foreign material contamination, so strength and durability are very important. The silicone disk in our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

We received contact from a customer stating, "Bridging occurs due to the lot of raw materials, and we would prefer not to use knockers considering the damage to the hopper." After detailed discussions, we have resolved the bridging issue with your adoption of our solution. This equipment prevents bridging through the vibration of the silicone discs and air injection onto the inner surface of the hopper. Therefore, it does not cause any damage to the hopper. Please contact us for details regarding the configuration. This equipment is easy to install and cost-effective, but the layout is important. Feel free to reach out. 【Case Overview】 ■ Target Material: PP Pellets ■ Hopper Diameter: φ350 ■ Discharge Diameter: φ70 ■ Model & Configuration: Two BroaDisc Mini discs with a diameter of 50mm installed at varying heights, totaling four discs ■ Our Scope: Delivery of BroaDisc Mini and controller *For more details, please refer to the PDF document or feel free to contact us.

• Other powder equipment

We received a consultation from a certain pharmaceutical company regarding the occurrence of bridging in the pharmaceutical raw material hopper, and they would like to address this issue with aeration using our equipment. After disclosing the hopper drawings and powder properties, we provided an example of the equipment layout. The customer conducted tests using our standard model (with product loaned) and confirmed its effectiveness. Subsequently, there were requests for special specifications, and after detailed discussions, we finalized the specifications and proceeded with production and delivery. Our company also accepts inquiries for special specifications, including various materials. Please feel free to consult us. 【Installation Overview】 ■ Target Material: Pharmaceutical Raw Material ■ Hopper Diameter: φ400 ■ Discharge Diameter: 3S ■ Number of Units: 3 Brody Disk Minis installed in 2 tiers (total of 6 units) *For more details, please refer to the PDF document or feel free to contact us.

• Other powder equipment

We received contact from a customer using other bridge breakers as a countermeasure for the lime silo bridge. After starting operation, the rubber disk-type aerator in use was damaged within a short period, and even after replacement, it failed again in a similar short time. Therefore, the customer consulted us about wanting to use our blow disk. The material used for the elastic disk of the blow disk is a very special silicone rubber, which is significantly more durable compared to general silicone. Additionally, the thickness and shape of the disk have been determined with durability in mind. We provided the customer with detailed information including this, and they adopted our equipment, later evaluating that no troubles like those experienced previously have occurred. 【Product Specifications】 ■ Blow Disk BD-15S-B 8 pieces *For more details, please refer to the PDF document or feel free to contact us.

• Other powder equipment

When storing powder coating in the hopper of a dust collector, bridging occurs during discharge, so we adopted a blow disc as a countermeasure. The results were good, and the bridging phenomenon was immediately resolved. In this case, we used a material for the elastic disc that was changed from the standard product (special silicone) to EPDM. We consult on special specifications, including this elastic disc material, as needed. Please feel free to contact us. We also welcome inquiries regarding layout and model selection. 【Case Summary】 ■ Hopper dimensions: approximately 1000×2000 ■ Discharge section dimensions: approximately 200×800 ■ Discharge method: screw conveyor ■ Equipment flow: dust collector → screw conveyor → vibrating screen ■ Equipment arrangement: 3 units installed on each of the 2 sides along the screw conveyor, and 1 unit installed on each of the remaining 2 sides (total of 8 units) *For more details, please refer to the PDF document or feel free to contact us.

• Other powder equipment

This is a case where we received a call stating that a bridge is occurring in the tank of the air transport device. After hearing about various conditions, we determined that there was no significant risk and proceeded to inform them of the model selection and layout. However, the customer expressed that they "do not want to repeat the same mistakes as before with the actual machine," so they decided to observe the effects of our equipment using their own 1000mm hopper. We lent them four units of our equipment (blow disk) necessary for this, and after testing, the results were very favorable, leading to immediate adoption in the actual machine. [Case Overview] ■ Target Equipment: Air Transport Equipment ■ Target Powder: Electric Furnace Dust (with some moisture, around 10 microns) ■ Tank Diameter: 1500mm ■ Equipment Layout: Four blow disks installed in two tiers at different heights (total of 8) ■ Equipment Operation: The blow disks are turned on in pairs with a time delay using a controller that incorporates four solenoid valves. *For more details, please refer to the PDF document or feel free to contact us.

• Other powder equipment

We received contact from a customer who has experience using our Broa Disk. They experienced a bridge in the hopper for fine flour, so they installed two of their available Mini Broa Disks. While there was some effect, it did not completely resolve the issue, and they inquired about the possibility of adding a few more units. They requested a loan of the additional units. It was noted that two units were already installed near the discharge area (which is an ideal position), and based on the situation during testing, we determined that it would be best to install four units directly above the existing ones and sent the necessary quantity. The customer conducted a test, and the results were favorable, leading to their adoption of the solution. [Case Summary] ■ Subject: Flour... finer than usual (similar to matcha) ■ Hopper: Diameter 350φ / Discharge 3S *For more details, please refer to the PDF document or feel free to contact us.

• Other powder equipment

This is an introduction to a project commissioned by a machinery equipment manufacturer. We received a consultation regarding a powder hopper that had developed rat holes after being delivered to the user, causing them trouble. After discussing the installation position and control method of the blow disk, we received the order, and the rat holes were resolved after implementation. There are many cases where troubles can be resolved much more easily than the customer's expectations. Please feel free to contact us when you need assistance. 【Case Overview】 ■ Hopper Diameter: 800φ ■ Discharge Diameter: 150φ ■ Blow Disk Arrangement: 4 blow disks installed 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

Before incurring significant costs, please try the low-cost and easy-to-install "Brodisk"! The powder and bulk material bridging prevention device "Brodisk" easily improves the flow of powder through air injection and the vibration of a rubber disk. Please provide the hopper diagram and details of the contents! We can share individual solutions based on what is commonly referred to as know-how. *Please refer to the PDF download below for the "Flow of Introducing the Powder and Bulk Material Clogging Prevention Device Brodisk." *From the related information below, you can obtain "detailed information" and request "product loans."

• Other powder equipment

We would like to introduce a case where our equipment was implemented in a dust silo at a steel mill. Originally, there were many air knockers installed, but rat holes were occurring in the cone section, which led to the company contacting us for a solution. After disclosing information about the hopper diagram and its contents, we provided guidance on the arrangement of the blow disk and operational control plan, and subsequently received an order. After installation, the equipment has been operating without any issues. Our company provides reasonable implementation plans for our equipment tailored to each user's conditions. Please feel free to contact us when placing an order. 【Case Overview】 ■ Hopper Diameter: 2400φ ■ Discharge Diameter: 250φ ■ Design Temperature: 100℃ ■ Target Material: Carbon-based dust (average particle diameter: around 10 microns) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The equipment was adopted in conjunction with the renovation work of the environmental facility. Previously, general aeration was used at the bottom of the fly ash silo, but a bridge began to form, leading to the installation of the standard type of blow disk. After the introduction, the bridging issue was resolved, and this client has continued to use our equipment for repeat orders. Our blow disk has a proven track record even in high-temperature fly ash storage, so you can use it with confidence. Please feel free to contact us when needed. 【Case Overview】 ■ Subject: Fly Ash ■ Silo Diameter: φ3000 ■ Arrangement: All units installed at the same height just above the discharge section (rare case) ■ Others: Heater heating included * For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

When the humidity at the site increases, bridges frequently occur. Here, we would like to introduce a case where measures were taken to address this issue. Two Brody Disk Minis were installed opposite the square hopper, and a controller (C-SV1) with one solenoid valve was used to provide intermittent aeration for both units simultaneously. In general, for fine powders with poor fluidity, the air ON time is often set to around 3-5 seconds. However, in this case, 1-2 seconds yielded good results. 【Case Overview】 ■ Application: Wastewater treatment equipment ■ Target material: Bio-coagulant (similar to wood chips) ■ Hopper: Approximately 250 mm square 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This is a powder with high fluidity, but due to unstable continuous discharge, we would like to introduce a case where it was used. After providing guidance on the selection and arrangement of the Brody disk model, we received a request to loan this equipment. The test results were deemed favorable, leading to its introduction. 【Case Overview】 ■ Target Material - Name: Fluorspar - Specific Gravity: Approximately 1.2 - Particle Size: Approximately 30μm (average) ■ Hopper - Diameter: Ø800 - Discharge: 200A 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case where a user contacted us to solve the issue of poor powder discharge by installing a paddle-type level gauge and a capacitive level gauge in a small hopper. A capacitive level sensor is installed at approximately one-third of the height from the bottom of the hopper. We recommended and implemented the installation of two Brodie disks mini near the discharge area, avoiding the sensor, and two Brodie disks above that. Afterward, we received feedback that "the bridging has been resolved and everything is running smoothly." 【Overview of Conditions】 ■ Hopper Diameter: Ø500 ■ Discharge Diameter: 100A ■ Material: Calcium Carbonate 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

This is a case study adopted by a foundry manufacturer. It was used to resolve the instability of the screw extraction amount from the hopper caused by the formation and collapse of bridges within the hopper. Three blow disks were installed on two surfaces along the screw, 250mm above the discharge section. A controller, C-SV4, equipped with four solenoid valves, is being used. 【Case Overview】 ■ Target Material: Bentonite, etc. (mixed powder) ■ Hopper Dimensions: Approximately 1000×1300 ■ Discharge Section: Approximately 150×1300 ■ Discharge Device: Screw Feeder 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment has excellent strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case where a bridge occurred when using an existing device with a different material, and the testing of this equipment was requested. After confirming its effectiveness by installing it on the actual machine, it was immediately adopted. Due to urgent production issues, we quickly lent out the Brody disk, installed it, and confirmed its effectiveness by manually turning on the air. The results were excellent, and they have since adopted this Brody disk along with a controller for automatic control. [Case Overview] ■ Target Equipment: FIBC Filling Device ■ Target Material: Aluminum Hydroxide ■ Hopper Dimensions: 1500×2000 ■ Discharge Method: Single-Screw [Key Points of Our Equipment] ■ The elastic disk (silicone) is very important in terms of foreign matter contamination risk, as strength and durability are crucial. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

Here is a case where we received inquiries about unstable discharge from a silo of anhydrous gypsum. In conjunction with scheduled maintenance work, a blow disk was installed, and a controller with four solenoid valves was used to activate eight blow disks in pairs with a time delay. In this case, to increase the frequency of air activation for the four lower disks close to the discharge area, we recommended a setting to activate the air twice in succession. 【Case Overview】 ■ Material: Anhydrous gypsum (also mixed products in other silos) ■ Silo Diameter: 2000Ø ■ Discharge Section: 300A 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disks in our equipment are exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This is an introduction to a case where a bridge formed in a rice bran hopper was easily resolved. The Broady Disk can be installed simply by making a hole in the hopper wall, with no need for welding. This case involved manual air ON/OFF control, and the problem was solved easily at a very low cost. When considering this, please prepare the characteristics of the material and the hopper diagram, and feel free to contact us. 【Case Overview】 ■ Hopper Overview - Dimensions: 800×800 - Inclination: 45° ■ Material - Name: Rice Bran - Specific Gravity: 0.5 - Temperature: 80° ■ Equipment Control: Manual air ON/OFF 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

This is an introduction to a case where the Brody Disk Mini was used as a countermeasure for blockages at the discharge section of a small hopper. The user was concerned about wear on the inner surface of the hopper, and decided to attach a wear-resistant urethane rubber sheet to the installation area of the equipment at the time of adoption. We believe that this equipment is extremely effective in preventing bridging compared to vibration or impact-type bridge breakers. However, the installation position is very important, so please feel free to consult us. 【Case Overview】 ■ Hopper Overview: Square hopper (3 sides inclined, 1 side vertical) discharge section 50φ ■ Target Material: Welding flux fine powder ■ Special Notes: Concerned about wear on the inner surface of the hopper, a wear-resistant urethane rubber sheet was attached to the installation area of the equipment at the time of adoption. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The device was adopted for measures against the strong adhesion of titanium oxide. The customer was using cloth for aeration, but due to its short lifespan, they contacted us to consider our Brodisk. After discussing the model and layout, we lent them the Brodisk Mini for testing. Although there was some expected effectiveness, it was determined that increasing the number of units would be better, so we added to the number of units lent. As a result, the effectiveness of the device was evaluated as very good, and they have adopted it. A considerable amount of time has passed since its adoption, but there has been no particular degradation of the device, and it is operating smoothly. 【Product Specifications】 ■ Brodisk Mini BD-08S-B, multiple units *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Here is a case study of our adoption in an Indonesian factory. There was an issue with bridging in an existing calcium carbonate silo, and we were contacted by local representatives who wanted to address this problem. We assisted in selecting the appropriate model and planning the layout by providing information on the properties of the powder and silo conditions. Subsequently, we delivered the equipment through a trading company, and it has been operating smoothly since then. We can also ship internationally via EMS, so you can receive the product shortly after placing your order. [Case Overview] ■ Industrial wastewater neutralization (using calcium carbonate, etc.) equipment ■ Target material: Calcium carbonate ■ Hopper diameter: 4000φ ■ Discharge diameter: 500φ * Additionally, we have also been adopted for a quicklime silo. * For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce an example of measures taken to address the clogging of crushed automotive interior materials. We received a consultation regarding frequent clogging of crushed materials at the recycling plant. The customer strongly expressed their desire to "quickly test the actual machine and implement it if the results are good," so we promptly sent the blow disc and controller on the same day. The test yielded favorable results, and the customer decided to make a purchase immediately. 【Case Overview】 ■ Installation Target: Lower end of the hopper for the screw feeder (Installation dimensions: approximately 300×200) ■ Target Material: Crushed automotive interior materials (Size: φ20 or less) 【Key Points of Our Equipment】 ■ The elastic disc (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disc is highly superior in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller prepared.

• Other processing machines

We delivered to a factory that manufactures powdered seasonings and dried powdered foods. At the hopper where the installation of the Brodisk was being considered, it seems there are multiple production items, and in addition to regular cleaning, it was mentioned that chemical cleaning is also performed during product changeovers. The main component of this equipment (the elastic disk, commonly referred to as a silicone disk) is made of silicone, so I believe it has resistance to typical cleaning solutions. However, at the customer's request, we provided a sample piece of this silicone disk before adoption, and it was confirmed in advance just to be safe before proceeding with the adoption. [Case Overview] ■ Hopper Diameter: 500φ ■ Discharge Section Diameter: 2S *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We received a contact from a user stating, 'A bridge is occurring in the raw material hopper section of the molding device, so I would like to borrow a Brody Disk Mini.' They called us first thing in the morning, and we discussed the arrangement of the equipment via email that same day. We shipped the borrowed item immediately, and by the next day, it was installed and tested, resolving the bridge issue on the first try, leading to the customer's decision to adopt it. Since the introduction, there have been no weighing anomalies due to bridging, and they are using it smoothly. Please feel free to request a loan of this equipment. We will deliver it as quickly as possible. Additionally, we can provide advice during the testing process. [Case Overview] ■ Target Material: LDPE (Low-Density Polyethylene) Ground Material + Virgin Material ■ Hopper Diameter: 280φ *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

• Other processing machines

As a countermeasure against rat holes, we installed vibrators and knockers, but we received a consultation regarding a case where a bridge formed, causing the material to become more compacted due to degassing. First, we received a few hundred cc of hopper drawings and material samples from the customer. After reviewing them, we determined that there were no significant risks and provided guidance on the applicable models and layout. The rat holes and bridging phenomena ceased to occur, and operations have been running smoothly. [Case Overview] ■ Subject: Unknown name (similar properties to powdered milk) ■ Hopper Diameter: 1200φ ■ Discharge Section: 250×250 *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be accessed via the link below.

• Other processing machines

This is an introduction to a case where a blockage occurs at the discharge section of a bag filter in a facility manufacturing secondary battery materials, and there is a desire for stable discharge. We lent our equipment to the user, who installed it in a small square hopper for testing. Since it was a square hopper, we installed a total of four units, one near each side of the discharge section. As a result, the bridging phenomenon was resolved, but some residual material remained in the four corners. Based on the experimental results, we added four more units slightly above the discharge section, positioned towards the corners of each side. After the installation, the troubles were resolved, and the equipment was also adopted for other machines. 【Case Overview】 ■ Dust Collector Overview - Size: Approximately 2000×2000 - Discharge Section: 150A ■ Challenge: Blockages occur at the discharge section of the bag filter (dust collector), and we want to achieve stable discharge. ■ Result: Troubles were resolved, and the equipment was adopted for other machines. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

• Other processing machines
• others

This is an introduction to trouble cases caused by insufficient hopper inclination (rest angle) to secure hopper capacity. The user installed an upward conical part near the hopper discharge area to disperse powder pressure, but this did not resolve the issue, leading to their inquiry. Upon reviewing the hopper diagram and powder sample, we determined that there was no significant risk and provided a countermeasure proposal using our equipment. We have heard that it was implemented promptly and is now operating smoothly. 【Case Overview】 ■ Hopper: Approximately 2000×1500 ■ Inclination: Gentle surface below 50° ■ Discharge: Single-axis screw feeder ■ Material: Aluminum hydroxide powder (moisture content a few percent) ■ Control: Using a controller with 12 blow discs and 6 built-in solenoid valves, air is sequentially turned ON in pairs with a time delay. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

• Other processing machines
• others

This is an introduction to a case where our Bro-Disk was adopted as a replacement due to troubles with the bridge breaker. The originally installed bridge breaker was damaged in a short period of time, so as a countermeasure, our bridge breaker was installed. The main components of our bridge breaker, the Bro-Disk, are made of a highly superior special silicone rubber, which provides outstanding durability and reliability compared to general silicone rubber, even when installed inside silos and hoppers for powdered materials. 【Product Specifications】 ■ Bro-Disk BD-15S-B 8 pieces *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

• Other processing machines
• others

This is an introduction to a case requested by a representative from a major trading company. Due to a change in the target material (raw material), the powder discharge from the storage hopper has become unstable, and we were asked to implement measures immediately. After hearing about the current situation and the specifications of the equipment, we provided a proposal for immediate countermeasures on the same day. All the recommended equipment is in stock, allowing for immediate delivery. [Case Overview] ■ User: Automotive parts industry ■ Target Equipment: Extruder (raw material storage hopper) ■ Hopper: Diameter 500φ, discharge 125A, hopper incline 45° ■ Discharge Device: Slide gate valve (adjustable opening) ■ Target Powder: Thermoplastic resin powder *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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This is an introduction to a case where the Brody Disk Mini was used as a solution for the strong adhesion of powder coatings at a powder equipment manufacturer. Based on the results of preliminary tests, we installed a total of 6 units: 2 on the lower section (near the discharge area) and 4 on the upper section. The main component of this device, the elastic disk, is made of silicone (special silicone) in standard models; however, in this case, we used EPDM material due to the nature of the substance being powder coating. [Case Overview] ■ Arrangement - 2 units on the lower section (near the discharge area) - 4 units on the upper section ■ Product Specifications - Brody Disk Mini BD-08S-EW *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be accessed via the link below.

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As a countermeasure against bridging of calcium carbonate, this equipment is being used in various fields, and in this case, it was installed in a relatively small hopper. When the customer first contacted us, they expressed a desire to see the actual equipment. We sent them a sample of the equipment set on resin plates that simulated the hopper walls for their confirmation. As a result of discussions with the customer, it was decided to adopt the Brody Disk (BD-15), and after installation, the initial troubles were resolved, and it is now operating well. [Case Overview] ■ Hopper Dimensions: Approximately 400×400 ■ Discharge: Single-axis screw ■ Original Bridging Countermeasure: Mixing blades... areas not reached by the blades do not collapse ■ Material: Calcium carbonate, average particle diameter 6μm *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

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Here is an example of usage to eliminate risks such as bridge and rat holes that may occur in the corn section above the circle feeder. This client has already used our equipment multiple times and has a good understanding of the product. They decided on the model and layout based on their experience and adopted it. 【Case Overview】 ■Silo Diameter: φ2000 ■Discharge Diameter: φ500 (Circle Feeder) ■Target Material: Calcium Carbonate <Product Specifications> ■Blower Discs: 8 units of BD-15S-B ■Controller: 1 unit of C-SV4 *For more details, please refer to the PDF document or feel free to contact us. *We have published numerous case studies on our website. You can check them out via the link below.

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We would like to introduce an example of reducing the discharge time of fine particle additives. This equipment was used to shorten the discharge time from a hopper with relatively good fluidity of resin fine particles. We provide guidance on the optimal arrangement and control of this equipment based on the hopper and various conditions. Please feel free to consult us. 【Case Overview】 ■ Target Material: Resin fine particle additives 　　　　　(approximately 10μm, bulk specific gravity 1.1) ■ Hopper: 800×800 　　　　　(Discharge section 100A) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. 　The silicone disk of this equipment is exceptionally strong and durable. 　Once you use it, you will understand! ■ Control (how to aerate?) is crucial! 　We provide guidance on what should be done. 　A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous examples. You can check them out via the link below.

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This is an introduction to a case where a Bro-Disk was adopted to resolve clogging issues in construction waste residues containing moisture. In this residue storage hopper, an air knocker is installed, and there are no bridges or similar issues. However, a clogging occurred at the outlet section leading to the discharge conveyor, and a Bro-Disk was installed here to resolve this issue. Initially, the equipment was installed in the configuration mentioned above, and after confirming its effectiveness, a control controller was adopted. Thank you very much. 【Case Overview】 ■ Bro-Disk Configuration: 1 unit at the outlet face, 2 units at the outlet side ■ Target Particle Size: Approximately 1mm ■ Target Moisture Content: 5-10% ■ Operating Pressure: 0.5Mpa or higher * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples. You can check them out via the link below.

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We would like to introduce an example of our product, the Brody Disk, delivered to a certain pharmaceutical manufacturer. The delivered product is the Brody Disk Mini (special specification). This case was a custom specification, and the process leading up to the delivery was as follows: 【Process Leading to Delivery】 ■ Standard sample loan ■ Signing a non-disclosure agreement to disclose various information from the customer ■ Obtaining the customer's required specifications ■ Specification review and quotation ■ Decision and delivery 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous examples of implementations. You can check them via the link below.

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This is an introduction to a case where a blow disk was installed as a countermeasure to prevent bridging, which occurs when the powder collected by the dust collector is stored in the hopper for several hours. The conditions are as follows, and using this equipment has resolved the bridging phenomenon without any issues. 【Case Overview】 ■ Dust Collector Hopper Dimensions: Approximately 1800×1800 ■ Discharge Port Dimensions: φ200 ■ Target Material - A certain additive powder dried with hot air - Bulk density: 0.3 - Angle of repose: 60° - Particle size: Average 30μm 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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This is an introduction to a case where a small hopper with a mixer has residual flux powder. The issue is the residue between the agitator along the cone section of the hopper and the inner wall of the hopper. (There is no bridging due to the effect of the mixer.) The Brody Disk Mini is very inexpensive and economical. Even if multiple units are installed, the costs are limited, providing excellent cost performance. 【Summary of Conditions】 ■ Hopper Diameter: 350φ ■ Sample: Flux (Average Particle Size: Approximately 5μm) <Product Specifications> ■ Brody Disk Mini: BD-08S-B, 8 units ■ Controller: C-SV1, 1 unit *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

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