トルーソルテック List of Products and Services

Automatically measures the wire adhesion strength of crimp terminals. The motor pulls the wire at a constant speed and automatically detects wire breakage. It is capable of measuring various types of terminals such as BOX terminals, TAB terminals, and PIN terminals. The wire clamp can accommodate fine wires (0.05 sq) to thick wires (5 sq) with a one-touch operation. It is compact and does not require much space. - Set the wire in the one-touch clamps for terminals and wires. - When wire breakage is detected, it automatically stops and displays the peak value. - In hold mode, it applies tension for a user-defined time at a set pulling force, determining OK/NG based on the absence of breakage. *For more details, please refer to the PDF document or feel free to contact us through our website.

• Testing Equipment and Devices
• Strength Testing Equipment
• Crimp Terminal

We perform quality assessment of crimping for ultra-thick wire harnesses used in EVs and similar applications. Our proprietary sensing technology enables high-precision detection of defective crimping, such as shallow crimping, deep crimping, core wire leakage, and height variation. The operation can be performed with just one button after powering on. It is equipped with a high-capacity charge amplifier, allowing for high-precision measurement of heavy loads for extended periods (up to 15 seconds). *For more details, please refer to the PDF document or feel free to contact us through our website.

• Defect Inspection Equipment
• Testing Equipment and Devices
• Crimp Terminal

In quality control of switch products, there is a need for quantitative indicators that can share recognition. Piezoelectric sensors, which are used for measurements such as force and strain, are considered suitable as sensors for measuring tactile parameters in switch testing machines due to their excellent responsiveness. This document introduces a method of measuring the behavior of tactile parameters that occur when a switch is pressed using a piezoelectric load sensor. [Contents] ◆ Introduction ◆ Piezoelectric Load Sensors ◆ Specifications of Charge Output Type Piezoelectric Load Sensor FTA20 ◆ Measurement of Tactile Parameters *For more details, please refer to the PDF document or feel free to contact us through our company website.

• Other measurement, recording and measuring instruments
• others

This document presents a method for measuring electrode pressure using a piezoelectric strain sensor in resistance spot welding of aluminum alloys. To maintain stable quality in resistance welded joints, it is necessary to manage welding current, duration of current flow, and electrode pressure during the welding process; however, there are not many cases where electrode pressure is managed in-process. The method presented in this document enables the measurement of electrode pressure during current flow. If you are looking for tips to improve the efficiency of the resistance welding process, please take a look. 【Key Points】 ◎ Measure electrode pressure "during current flow," which is typically measured between processes. ◎ Introduces actual examples of measuring the behavior of electrode pressure during current flow. ◎ Suggests the possibility of detecting the occurrence of spatter. *For more details, please refer to the PDF document or feel free to contact us through our website.

• Other measurement, recording and measuring instruments

【Contents】 ◆ Measurement principles and characteristics of piezoelectric sensors ◆ Monitoring and control of manufacturing processes ◆ Installation methods for piezoelectric sensors We invite you to read it. *For more details, please refer to the PDF document or feel free to contact us through our company website.

• Sensors
• Other machine elements

The "Piezoelectric Load Sensor" offers high resolution and high rigidity for measuring static loads with strain gauges, excelling in capturing instantaneous loads. 【Features】 ◆ Ultra-compact ◆ High rigidity and durability with minimal deformation and low failure rates ◆ High resonance frequency, capable of measuring load fluctuations of several milliseconds or more ◆ Capable of measuring static loads for short periods ◆ Initial static load reset is possible ◆ Highly sensitive measurement of desired small loads under large load conditions *For more details, please refer to the PDF materials or feel free to contact us through our website.

• Other weight measuring instruments
• Sensors
• others

The "piezoelectric strain sensor" is a strain sensor that uses ceramics with piezoelectric properties to measure changes in dynamic and quasi-static surface strain of structural members. By performing calibration in advance, it is also possible to measure the load applied to the structural member from the obtained strain values. The measurement element uses piezoelectric ceramics that are significantly more sensitive than quartz, allowing it to capture very small strains (loads). *For more details, please refer to the PDF materials or feel free to contact us through our company website.

• Other weight measuring instruments
• Sensors
• others

This document is a technical material on "Piezoelectric Accelerometers." It includes "Features of Piezoelectric Accelerometers," as well as "Application Fields," "Standard Tightening Torque," "System Connection Examples," and more. Please take a moment to read it. 【Contents】 ◆ Features of Piezoelectric Accelerometers ◆ Principles of Piezoelectric Accelerometers ◆ Structure and Characteristics ◆ Application Fields ◆ Installation Methods ◆ Standard Tightening Torque ◆ Handling of Signal Cables ◆ System Connection Examples *For more details, please refer to the PDF document or feel free to contact us through our website.

• Sensors
• Other machine elements

We would like to introduce the "Piezoelectric Accelerometer" handled by Trousor Tech. 【Charge Output Type Lineup】 ◆TSBW21SG2 Features: Compact and waterproof ◆TSS04SG2 Features: Ultra-compact ◆TSS2SCB2 Features: Compact ring ◆TSS04ZSG Features: 3-axis *For more details, please refer to the PDF materials or feel free to contact us through our website.

• Sensors
• Other machine elements

We would like to introduce the "Piezoelectric Accelerometer" handled by Torusol Tech. 【Voltage Output Type Lineup】 ◆TSSA11C 　Features: Compact ◆TSSA11SC 　Features: Ultra-compact ◆TSSAR11SCG 　Features: Compact *For more details, please refer to the PDF materials or feel free to contact us through our company website.

• Sensors
• Other machine elements

This document is a technical material on "Piezoresistive Sensors." It introduces the "piezoresistive effect," "semiconductor strain gauges," and "how to use them." Additionally, our company has dedicated engineers who design and develop sensors, and we have also included "development examples." Please take a moment to read through it. [Contents] ◆ Piezoresistive Effect ◆ Semiconductor Strain Gauges ◆ How to Use ◆ Development of Piezoresistive Sensors ◆ Development Examples *For more details, please refer to the PDF document or feel free to contact us through our company website.

• Sensors
• Other machine elements

The "PRP10R" is a cable outlet radial type, while the "PRP10A" is a cable outlet axial type ultra-compact pressure sensor. It uses a semiconductor strain gauge that shows a value more than 70 times that of a metal foil strain gauge, making it extremely high sensitivity. It can measure slight changes in pressure with high accuracy. 【Features】 ◆ Extremely high sensitivity ◆ Capable of measuring slight changes in pressure with high accuracy ◆ Dustproof and waterproof structure (equivalent to IP67) ◆ Usable underwater *For more details, please refer to the PDF materials or feel free to contact us through our website.

• Sensors
• Other machine elements

The "CAB2" converts the differential signal of charge obtained from a charge output type piezoelectric sensor into a signal representing the actual load by integrating the signal, and it also transforms it into an easily manageable voltage signal. It employs a highly insulated low-leakage circuit, providing excellent DC characteristics that allow for long-duration measurements. With low output noise and the ability to select amplification rates of 1x and 3x, it enables high-precision measurements over a wide range when combined with charge output type piezoelectric sensors. *For more details, please refer to the PDF materials or feel free to contact us through our website.

• Amplifier
• Other machine elements

Connection Channels: 1 ch / 3 ch This is a control box for the included charge amplifier. It houses the charge amplifier (CAB2) and can supply power and control it. You can connect it directly to a logger or oscilloscope for evaluating piezoelectric sensors on your desk. The front display (optional) can show the output voltage values and load values from the charge amplifier. *For more details, please refer to the PDF materials or feel free to contact us through our website.

• Other electronic parts
• Other machine elements

The "EFM-X" is a digital indicator for piezoelectric sensors that performs pass/fail judgments for various applications such as press-fitting, crimping, welding, and pressing. It has a built-in charge amplifier, allowing for the measurement of pseudo-static loads. It supports a wide range from a few Newtons up to a maximum of 100 kN. Additionally, it features an excellent user interface for intuitive operation. 【Features】 ◆ Supports the high responsiveness of piezoelectric sensors ◆ Built-in charge amplifier ◆ 3.5-inch color LCD & touch panel ◆ Linear correction calibration - Implements a calibration function that corrects linearity in addition to real load calibration - Enables precise load measurement comparable to gauge-type pressure load cells, even with piezoelectric sensors ◆ Measurement data can be saved to a USB memory stick *For more details, please refer to the PDF materials or feel free to contact us through our website.

• Other measurement, recording and measuring instruments
• controller
• Other inspection equipment and devices

The "TS-PIA" is a space-saving, easy-to-read display unit with a backlit LCD designed for piezo-resistive sensors. With a variable sampling speed of 50 to 1,200 times per second, it can be used for weighing and measurement in various scenarios. It also supports remote sensing connections. Additionally, it features two original contact outputs that are convenient for judgment, and comes standard with various hold functions and analog outputs, utilizing detachable connectors that make wiring easy. 【Features】 ◆ Front panel size: 32×79.5 (mm) ◆ Variable sampling speed of 50 to 1,200 times per second for weighing and measurement ◆ Supports remote sensing connections ◆ Comes standard with various hold functions and analog outputs ◆ Utilizes detachable connectors for easy wiring *For more details, please refer to the PDF document or feel free to contact us through our website.

• Sensors
• Other electronic measuring instruments

The "TS-CA201" is a 2-channel charge amplifier for charge output type accelerometers. It converts high-impedance charge signal output into low-impedance voltage signals, enabling connection to measurement devices. It is powered by a 9V battery, allowing it to be mounted on rotating test specimens and other applications. 【Features】 ◆ For charge output type accelerometers ◆ Converts high-impedance charge signal output into low-impedance voltage signals for connection to measurement devices ◆ Powered by a 9V battery ◆ Can be mounted on rotating test specimens and other applications *For more details, please refer to the PDF materials or feel free to contact us through our website.

• Amplifier
• Other machine elements

The "CGCCPS-3" is a constant current power supply designed for 3-channel built-in amplifier accelerometers. Each channel can independently switch between gain settings (1x/10x). It supports worldwide power supply from AC100 to 240V and is compliant with the RoHS directive (RoHS 10 substances). 【Features】 ◆ For built-in amplifier accelerometers ◆ 3-channel specification ◆ Each channel can independently switch between gain settings (1x/10x) ◆ Supports worldwide power supply AC100 to 240V ◆ Compliant with the RoHS directive (RoHS 10 substances) *For more details, please refer to the PDF document or feel free to contact us through our website.

• power supply
• Power Supplies
• Other machine elements

The new judgment tool inherits the area division judgment method and sums up the waveform deviation for comparison. This enables higher precision judgments. The cumbersome setting of judgment tolerances has been automated. It detects crimping defects with appropriate tolerances for each product. With the built-in part number management function, up to 99 combinations of terminals and wires can be registered. It remembers the suitable judgment conditions. *For more details, please refer to the PDF materials or feel free to contact us through our website.

• Defect Inspection Equipment
• Testing Equipment and Devices
• Crimp Terminal

Introducing the CFM model, a manual press designed to be more user-friendly, easier to use, and more compact! With minimal parameter settings, it prevents mistakes in complex item configurations and eliminates time loss. The setup is completed easily and quickly without the need for proximity sensors or base plates. Maintenance is also simple. *For more details, please refer to the PDF materials or feel free to contact us through our website.

• Defect Inspection Equipment
• Testing Equipment and Devices
• Crimp Terminal

○ Crimp Force Monitor CFM-MX Plus ★ Cumulative shipment of 10,000 units! The world standard for terminal crimping pressure testing ◆ It can be installed on both automatic and semi-automatic crimping machines, as well as crimping machines from both domestic and international manufacturers, including older models. ◆ With easy installation, it inspects all crimped terminals inline. Since defective products can be detected on the spot, it prevents the flow of defective crimped products to subsequent processes. ◆ 2-channel version <CFM-MX20> for automatic crimping machines at both ends ◆ 1-channel version <CFM-MX10> for strip crimpers, single soldering, and manual crimping presses ○ PRO-MX (PC Software) ◆ This is an option for CFM. It allows monitoring of pressure waveforms and other data on a PC via RS232C, as well as remote control and parameter settings for CFM. It is also available for individual sale. * For more details, please refer to the PDF document or feel free to contact us through our website.

• Defect Inspection Equipment
• Testing Equipment and Devices
• Crimp Terminal

Providing stable quality at all times has become an increasingly important competitive condition. In the production field of wire harnesses, it is required to quickly and neatly finish the cross-section of sample terminals, capture satisfactory images, and compile the analysis into an appropriate report format. The CS series from Trusoltech meets this demand, aiming to reduce customer costs and feedback any issues back to the production site. We are pleased to announce that the "CS07," a cut monitor capable of analyzing all types of crimp terminal samples, has been added to the CS series. Additionally, we are launching new "cross-section analysis software" and "electrolytic etching units" that can be used alongside the "CS07." *For more details, please refer to the PDF materials or feel free to contact us through our website.

• Image analysis software
• Visual Inspection Equipment

◆ A high-speed shutter camera (with compact strobe lighting) is installed on the wire transport path of the automatic crimping machine. It performs image inspection of the crimping status of all terminals without stopping the machine. ◆ If there is a mounting space (approximately 40mm), it can be retrofitted to existing automatic crimping machines. ◆ It allows for combined judgment of stripping on the outbound and crimping on the return. ◆ By simply placing the inspection frame on the good product image (master image), a tool suitable for detecting the desired defects is set up. * For more details, please refer to the PDF document or feel free to contact us through our company website.

• Visual Inspection Equipment
• Crimp Terminal
• High Speed Camera

◆ High-speed imaging of wire ends passing through the laser beam using a line sensor ◆ Adoption of an automatic trigger system ◆ Easy installation ◆ Teaching can be done with just one unit ◆ You can view judgment images via PC connection. ◆ Achieves miniaturization and slim design of products ◆ Available in vertical and horizontal types. * For more details, please refer to the PDF document or feel free to contact us through our website.

• Defect Inspection Equipment

◆ Multiple inspection tools can be combined to conduct inspections simultaneously and in parallel. ◆ When inspecting the wiring colors of connectors, the inspection is completed simply by pressing the connector against a dedicated jig. ◆ When a defect occurs, the defective area is displayed on the PC screen. ◆ It also supports wiring color inspections for marked lines, striped lines, and double array lines. ◆ Work can be started just by pressing the switch attached to the camera stand. ◆ Lighting adjustments can be easily made with a system-specific lighting bar. * For more details, please refer to the PDF document or feel free to contact us through our website.

• Image Processing Software
• Other inspection equipment and devices
• Harness

◆By combining the controller (TSJ-05), laser sensor, smart camera, mechanical guide (fixture), and frame stand, it enables easy and accurate measurement of continuous terminal dimensions and deformation detection. ◆It performs 100% inspection in the process right after the terminals, mainly used in automotive and consumer wire harnesses, are pressed and before they are wound by the winding machine. ◆It can accurately inspect hard-to-see areas such as the gap and height of box terminals, deformation at the tips of tab terminals, tab thickness, pitch, barrel width, and lance height. ○TSJ-05 ★A controller developed specifically for 100% inspection of terminals. It is equipped with all the necessary tools for inspection. ○Laser Measurement Sensor ★Measures the length of terminals at pinpoint from the desired angle. ○Smart Camera ★Measures the dimensions of terminals and detects deformation in combination with LED lighting. ○Mechanical Guide ★A feeding guide device that suppresses terminal flutter, ensuring high-precision inspection. ○Frame Stand ★By utilizing the stand, a stable system that meets customer requirements can be constructed. ○General-purpose Terminal Image Processing Device ★For customers seeking a more precise image processing inspection tool. *For more details, please refer to the catalog.

• Visual Inspection Equipment
• Defect Inspection Equipment
• Crimp Terminal

The "TWV-04" is a compact four-spindle vertical winding machine that achieves a size comparable to a typical two-spindle winding machine, allowing for multi-line production of terminals. Thanks to automatic speed control, reel changes can be made without the need for an accumulator, enabling space-saving installation and preventing issues with terminal deformation. Additionally, it is equipped with numerous features that contribute to defect prevention and efficiency, such as multi-stage adjustment of the shooter angle and program management of production conditions. 【Features】 ◆ Smooth setup changes due to motor control and automatic calculation of the shooter angle ◆ Layer paper can be set with a single touch, and tension is displayed on an indicator ◆ Production conditions such as speed and product pitch can be program-managed for up to 32 varieties ◆ Sensors prevent defects in sample cuts ◆ By integrating with inspection equipment, it allows for unified control of inspection and winding *For more details, please refer to the PDF document or feel free to contact us through our website.

• Other processing machines

The continuous terminal carrier welder BWY-02 is a welding machine designed for terminals (male, female, and tab terminals) of side carriers and center carriers. It accurately welds the carrier section at pinpoint precision, allowing for use without affecting subsequent processes. It eliminates wire joints after inline inspection, reduces material loss in the assembly process, and shortens setup time, contributing to an increase in your production efficiency! *For more details, please refer to the PDF materials or feel free to contact us through our website.

• Other processing machines

As a successor to the Press Load Monitor PLM01, we have newly released the PLM02. While the PLM01 achieved process visualization for press machines and molds, the PLM02 now allows for standard 4-channel connections of high-precision piezoelectric strain sensors, enabling more detailed management and analysis. The new production preparation mode allows for comparison of production conditions with those during the last good product production before mass production, and the addition of a dynamic parallelism monitoring mode enables more detailed monitoring and management of each column or the processes of four mold surfaces due to the 4-channel capability, making it a device specialized for process monitoring of press machines. *For more details, please refer to the PDF materials or feel free to contact us through our website.

• Pressure
• Testing Equipment and Devices
• Other inspection equipment and devices

The "Eye-M03" quickly and reliably detects incorrect assembly of core pins for resin molding using high-performance camera units and image judgment by dedicated software. By illuminating the surface of the core pins from multiple directions with LED lighting, the engravings are highlighted, and by capturing images with a high-resolution camera and performing automatic judgment with dedicated software, we have successfully addressed the issue of overlooking assembly errors that has been a challenge in the past, while significantly increasing work speed. Please utilize it as an image inspection device to replace the human eye in production sites! *For more details, please refer to the PDF materials or feel free to contact us through our company website.

• Other inspection equipment and devices