Using a punching feeder! Here is a case where 3.78mm hard and magnetic stones were removed!
The "Permanent Magnet Drum-Type Magnetic Separator" with "Ultra-High Magnetic Force Magnet Drum" adsorbs and separates magnetic fine powders and non-magnetic materials in the slurry!
Using a color sorting machine! When checked with a microscope, foreign objects that look like seeds are removed!
Using X-ray foreign object inspection equipment! We will introduce a case where a harder bone than the 8mm raw material was removed!
The combination and order are very important! By giving each a role, we achieve high-precision selection.
◆ Introduction to "4 Successful Cases" of Sludge Recovery from Cutting Process/Coolant Liquid!
◆ Introduction to "8 Successful Cases" of Sludge Recovery from Coolant in Grinding Processing!
◆ Introduction to "Successful Case Study 1" for Sludge Recovery of Coolant Liquid in Hard and Grinding Processing!
◆ Introduction to "Successful Case 1 Selection" for Gear Processing / Coolant Sludge Recovery!
Achieving continuous concentration of slurry and efficiently adjusting to the appropriate moisture content. Responding to the optimization of the drying process (time reduction).
The recovery of residuals from drainage has become 98% possible, significantly reducing the amount of metal fine powder residue in the waste liquid.
Reduction in the concentration of magnetic and non-magnetic substances in the liquid, leading to decreased frequency of pipe blockages and sediment layer cleaning.
Arsenic is adsorbed onto iron powder for soil purification and removed using a "magnetic separator," bringing it below environmental standard values!
The "sludge" generated during "grinding processing" causes various problems. We will introduce examples of "what challenges arise" and "how they were resolved."
The "sludge" generated during "cutting processing" causes various problems. Here are some examples of "what problems occurred" and "how they were resolved."
The "sludge from coolant fluid" generated during "gear processing / carbide grinding" causes various problems. Please refer to the "case studies for problem-solving."
Here is an example detected by the non-belt type magnetic separator.
Introducing a removal case using the Non-Belt Trenaster (a combined machine for magnetic separation and metal detection)!
Removal of a 1.97mm foreign object! We will introduce a case where a magnetic metal piece was detected!
Introducing a foreign object measuring 3.41mm detected by the wind power sorting machine, as it is lighter than the product!
Foreign matter detected by the wind separator: Examples of cases where lighter paper fragments were detected than the product.
We will introduce a case where solid materials derived from raw materials were removed using a color sorting machine!
A case where a foreign object that looks like an insect's body was detected when magnified with a microscope!
Detection of foreign objects with magnetic properties! Case study using the Non-Belt Renastar (a combined machine for magnetic separation and metal detection).
Confirmed magnetic properties through magnet inspection! Introducing a case where a 0.56mm foreign object was detected!
Removal of color differences from the product! Introducing foreign matter detected by the color sorting machine at 1.92mm!
Detection of foreign matter believed to be stone or limestone! A case where it was removed due to being harder than the good product.
Detection of foreign objects measuring 2.85mm! Introduction of a case study on the removal of hazardous foreign objects using X-ray foreign object inspection equipment!
Detected a foreign object of 1.15mm! A case using the Non-Belt Renastar (a combined machine with magnetic separation and metal detection).
Using X-ray foreign object inspection equipment! We will introduce a case where a foreign object that looked like a clump of mud was removed!
Removal of foreign objects that are harder than the product and non-magnetic! Cases detected by X-ray foreign object inspection equipment.
The size of the foreign object is 2.66mm! Here is a case that is believed to have been removed due to color differences from the good product!
We will introduce examples where the mass is lighter than the raw materials and has been selected through wind power lifting!
Introducing a case where a stone-like substance removed by a punching feeder was eliminated!
We will introduce a case where beans that changed color due to color differences from good products were removed by a color sorting machine!
Detected by the color sorting machine! Here are examples of cases where removal was possible due to subtle color differences!
Detected by the color sorting machine! Here is a case of removing foreign matter measuring 7.42mm, similar to a seed!
Using a wind separator! Here is an example of removing foreign objects believed to be hard stones heavier than the product!
Detected by Nonbelt Renastar! Introducing a case where multiple black granular substances were detected!
Detected by the color sorting machine! Here is an example of a case where it was possible to remove items due to a color difference with the sorted products!
Detected by non-belt magnetic separation! Here are examples of the removal of materials that have magnetic properties, like certain stones!
Detecting reactions to parts attached to the product! Introducing a case where transparent hard foreign objects were attached!
Using X-ray foreign object inspection equipment! Introducing cases where numerous whitish stone-like objects were detected!
Detected in the magnetic separation section of the Non-Belt Renastar! A case of removing foreign objects ranging from 1 to 3 mm in black or gray!
Detected by the color sorting machine! Here are examples of items removed due to differences in light reflection compared to good products!
The size of the foreign object is 11.56mm! A case where the raw material's nails were detected from the color difference with the good products!
We present cases detected due to the difference in X-ray permeability, as it is harder than good quality products!
The size of the foreign object is 6.13mm! It was detected due to a difference in transparency because it is harder than the good product!
An object resembling a black stone reacted to the metal detector! A lot of material similar to shavings from SUS was detected.
Confirming magnetism by adhering to a magnet! Clumps of stone and mud detected with a non-belt renaster.
Hard foreign objects detected by X-rays! Here we present a case where the color is black and magnetism was not confirmed!
Numerous black and brown foreign substances were removed and magnified under a microscope! Detected something resembling stones or clumps of mud!
Picked up by hand selection from the reacted NG products! A case where brown and ochre-colored metal wires appeared.
Detected numerous objects about 5mm in size, which were hard and reacted like stones!
Renastar's metal detector picks up hard foreign objects that also react to X-rays! Manually selected from defective products!
Examples of NG products from the color sorting machine! It shows a reaction to the Renastar magnetic sorting machine, but no reaction with X-rays!
Detected a red thread-like object with a width of 0.1mm! It was lighter than the sorted items, so it could be removed by the air separator!
A substance resembling a lump of mud was found attached to green onions! Here’s a case detected by an X-ray foreign object inspection device!
A hard foreign object detected by the X-ray foreign object inspection device! The white part, resembling a core, is hard!
Detected from the magnetic separator NG products! Upon enlargement, many substances resembling iron sand were detected!
Removal due to color differences with the product! Foreign matter believed to be transparent glass fragments detected by the color sorting machine!
It's something like yarn with multiple threads tangled together! I enlarged a foreign object with a microscope!
Multiple detections of something resembling blue vinyl resin! Here are examples of successful removal using a wind separator!
Used to analyze the radiation of radioactive isotopes, improving measurement accuracy!