List of Separation device products
- classification：Separation device
46～90 item / All 643 items
We provide comprehensive support from design to manufacturing and maintenance!
- Contract manufacturing
It won't break even after 1 million repetitions! A mat switch with reliable operation, high durability, and low price. Suitable for options in machine tools as well. Please consult us about delivery t...
- Sensors
◆ Introduction to "Successful Case Study 1" for Sludge Recovery of Coolant Liquid in Hard and Grinding Processing!
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
![[Gear Processing] Sludge Recovery C...](https://image.mono.ipros.com/public/product/image/ef3/2001444237/IPROS85306206913159567866.jpeg?w=280&h=280){kind=small}
◆ Introduction to "Successful Case 1 Selection" for Gear Processing / Coolant Sludge Recovery!
- Filtration Equipment
- Separation device
- High-power magnetic separator, magnetic filter
High sludge recovery performance and dewatering efficiency. Durability that maintains high performance over a long period!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
![[Example] Adsorbing "magnetic fine ...](https://image.mono.ipros.com/public/product/image/910/2001516229/IPROS13307638475968014506.jpg?w=280&h=280){kind=small}
Achieving continuous concentration of slurry and efficiently adjusting to the appropriate moisture content. Responding to the optimization of the drying process (time reduction).
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
![[Case] Mixing soil purification iro...](https://image.mono.ipros.com/public/product/image/eca/2001518040/IPROS15018202033221987250.jpg?w=280&h=280){kind=small}
Arsenic is adsorbed onto iron powder for soil purification and removed using a "magnetic separator," bringing it below environmental standard values!
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
![[Sludge Recovery Case Studies] Chal...](https://image.mono.ipros.com/public/product/image/36b/2001526189/IPROS9803087543226346251.jpg?w=280&h=280){kind=small}
[Site Manager Speaks] Coolant Sludge Recovery: 14 Case Studies of Problem Solving and Success
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The "sludge" generated during "cutting processing" causes various problems. Here are some examples of "what problems occurred" and "how they were resolved."
- Filtration Equipment
- High-power magnetic separator, magnetic filter
- Separation device
Significant improvement in the recovery of grinding sludge from coolant tank deposits!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Maintenance-free, no fluid replacement for 7 years.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
The lifespan of the magnetic drum has increased! Operating costs have drastically decreased!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] The drum and rubber wear out in less than a year!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
"Grinding/Cutting/Gear Processing" generation, coolant sludge recovery! From super high magnetic force magnets to paper filter types, a lineup!
- Separation device
- Filtration Equipment
- Solid-liquid separation filter
Information about the "Sludge Recovery Device" using a magnetic method.
Powerful recovery of sludge generated in "grinding/cutting/gearing processing"! From ultra-high magnetic force magnet systems to paper filter types. ❶ Magnet separator system "FINE MAG" - Recovers fine particle sludge from coolant. ❷ Ultra-high magnetic force (9000 Gauss) model "FINE MAG UK" - High potential as a fine magnetic sludge recovery device. ❸ Paper filter system "PAPER FILTER" - Capable of filtering average particles from 10 to 95µ. ★ Currently publishing "case studies" on the effectiveness of sludge recovery in "grinding/cutting/gearing processing"!
Recovery of sludge from coolant liquid in (super hard and grinding processing) / Success case
- Separation device
Guidance on the recovery methods for sludge generated in "super hard/grinding processing" (case study publication).
The fine sludge generated in the coolant during ultra-hard and ultra-precision grinding processes negatively affects processing quality. ★ We would like to present a "case" where we successfully recovered this fine "ultra-hard sludge"! The sludge in the coolant cannot be completely removed with just a "paper filter," and this "fine sludge" adversely impacts processing quality. We will provide information on "successful cases" of recovering ultra-hard sludge.
![[By Processing] Sludge Recovery Dev...](https://image.mono.ipros.com/public/product/image/57c/2001017943/IPROS63787464187900709448.jpeg?w=280&h=280){kind=small}
Effectively recover "sludge" generated from cutting, grinding, gears, and special processing!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Guidance on the recovery methods for sludge generated during "grinding processing" (case study publication).
★Introducing "Success Stories" of Sludge Recovery Methods Generated by "Grinding Processing" ● "Sludge recovery has greatly improved!" ● "Cleaning and maintenance have drastically decreased!" ● "Selling sludge as valuable material to scrap dealers!" and more Please be sure to read the "Success Stories." ◆ Basic Specifications of the Sludge Recovery Device "FINE MAG" (Here’s what’s different!) 1. Improved durability of the drive system! - Prevents sludge and abrasive particles from entering the drive system - Significantly enhanced wear resistance 2. Special hardening treatment on the surface of the magnetic drum! - The magnetic drum is less prone to scratches - The squeezing roller is less prone to scratches
(Surface grinding) Sludge recovery case study (Company A) ▲ The issues due to aging deterioration and clogging have become severe!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Surface grinding) Sludge recovery case study (Company I) ▲ Iron powder generated during manufacturing retains a lot of moisture and oil!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting processing) Sludge recovery case (IJ) ▲ Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Optimal for sludge recovery in coolant liquid for ultra-hard and ultra-precision grinding processing! 'FINE MAG/UK Type'
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting Process) Coolant Sludge Recovery / Problem-Solving Case Study (IJ Corporation) ★Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!"
This issue has been resolved. (Issue) "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" This is a case study regarding the recovery of coolant sludge in cutting processing. We hope this serves as a reference for those facing similar challenges. - Company Name: IJ Corporation - Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
Shaving processing and gear processing" is ideal for sludge recovery in coolant! "FINE MAG/KS type
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Product Catalog] Magnet Type / Information on Coolant Liquid and Sludge Recovery Equipment
Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different Magnetic Drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we have applied a special hardening treatment to the drum surface, preventing scratches (patent obtained). (Other Features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.
![[Case Studies] Coolant Tank Unit - ...](https://image.mono.ipros.com/public/product/image/100/2001227565/IPROS63990571432733872993.jpeg?w=280&h=280){kind=small}
The "coolant tank unit" will have a suitable configuration that varies depending on the customer's usage conditions, including "machining machine / machined parts / coolant fluid / processing flow rat...
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
The "sludge" generated during "grinding processing" causes various problems. We will introduce examples of "what challenges arise" and "how they were resolved."
- Filtration Equipment
- High-power magnetic separator, magnetic filter
- Separation device
The "sludge from coolant fluid" generated during "gear processing / carbide grinding" causes various problems. Please refer to the "case studies for problem-solving."
- Filtration Equipment
- High-power magnetic separator, magnetic filter
- Separation device
The strongest magnetic drum in history / Surface magnetic force of 9000 gauss! The "UK" has been newly added to the Fine Mag series, which has the highest customer rating No. 1.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Surface Grinding) Sludge Recovery Success Case 1 (Achieved High Sludge Recovery Capability and Reduced Maintenance Costs!)
With high sludge recovery capability, we have successfully achieved a significant reduction in maintenance costs! (Excerpt) 1. Background of Introduction - We were using magnetic separators from other companies, but all of them wore out the magnetic drum and rubber in less than a year, and they were merely an accessory. I had almost given up thinking that this was the extent of the magnetic separator's capabilities... 2. Effects After Introduction - After a one-year trial period, I became convinced that this was an excellent product... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
1. Ideal for sludge recovery in grinding/cutting/gearing processing! 2. High dewatering performance! 3. Significant reduction in cleaning and maintenance frequency! (Coolant sludge recovery device...
- Filtration Equipment
- Separation device
- Solid-liquid separation filter
Coolant sludge recovery / Introducing three successful cases of "machining"!
★ We present "success stories" of sludge recovery methods generated in "cutting processing." ◎ Optimal for cutting processing - The lifespan of cutting fluid in machining centers for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing troubles. ● Poor filtration accuracy of coolant liquid leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 Discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.
Inspection/Maintenance of the magnetic separator is important for the stable operation of the coolant system! Please try our 'free inspection service' before a failure occurs.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Notice regarding the inspection/maintenance of the sludge recovery device (inspection of the magnetic separator)
The stable operation of the "coolant system" relies on the "inspection/maintenance" of the "magnet separator," which is crucial! Please try our "free inspection service" before any failures occur. While we understand the importance of inspecting the "magnet separator," which is a sludge recovery device for coolant (coolant fluid), it is often difficult to check. However, deterioration is definitely progressing... We want to avoid situations where "suddenly a malfunction occurs and production stops!" Sudden malfunctions can also lead to delays in "parts replacement" or "repairs." The "magnet separator/free inspection service" we are introducing this time aims to alleviate such concerns and ensure that you can continue to use the "magnet separator" safely and securely. Please take advantage of this opportunity to utilize our "free inspection service." ★ The service details and benefits are specifically outlined in the "catalog"! Please take a look.
Optimal for sludge recovery of grinding coolant! "FINE MAG/K Type"
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting Process) Coolant Sludge Recovery / Problem-Solving Case Study (IJ Corporation) ★Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!"
This issue has been resolved. (Issue) "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" This is a case study regarding the recovery of coolant sludge in cutting processing. We hope this serves as a reference for those facing similar challenges. - Company Name: IJ Corporation - Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
Optimal for sludge recovery in coolant liquids during cutting processes! "FINE MAG/KS type"
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting Process) Coolant Sludge Recovery / Problem-Solving Case Study (IJ Corporation) ★Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!"
This issue has been resolved. (Issue) "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" This is a case study regarding the recovery of coolant sludge in cutting processing. We hope this serves as a reference for those facing similar challenges. - Company Name: IJ Corporation - Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
(Cutting Process) Sludge Recovery Case Study (Company I) ▲ Nozzle clogged with cast iron cutting chips, resulting in defective products!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Carbide Grinding Processing) Sludge Recovery Case Study (Company T) ▲ Carbide sludge in coolant liquid negatively impacts quality!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting Gear Processing) Sludge Recovery Case Study (Company N) ▲ Fine particles mixed in the recovered oil-based coolant, causing cutter wear!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Case Study: Company N / Solving the Issue of Coolant Sludge Recovery in Shaving and Gear Processing
We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it helpful as a reference. - Company Name: Company N - Issue: "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the "FINE MAG/KS" product catalog for gear processing. ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
![[Product Catalog Collection] Inform...](https://image.mono.ipros.com/public/product/image/621/2001250563/IPROS88844978316752959052.jpeg?w=280&h=280){kind=small}
Comprehensive guide to the optimal "coolant treatment device" for recovering sludge from coolant liquid generated by machine tools!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
Understand the 'sludge recovery methods for coolant fluids' for grinding and cutting processes! Numerous examples such as 'significantly reduced cleaning and maintenance frequency / achieved cost redu...
- Filtration Equipment
- Separation device
- Solid-liquid separation filter
Sludge Recovery from Coolant Liquid by Grinding/Cutting/Gear Processing: 'Successful Cases' - Insights from 14 Manufacturing Managers
The "FINE MAG" with a high-dimensional magnetic arrangement removes fine sludge generated from "grinding/cutting/gear processing" coolant, maintaining excellent dehydration and degreasing performance for a long time and continuing to demonstrate its effectiveness. ★ Downloadable "success stories" by processing type! <Voices from Manufacturing Site Managers> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero degreasing in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatically reduced sludge accumulation in the coolant tank of machining centers ◆ Doubled the lifespan of cutting fluid in machining centers for castings ◆ Improved quality through carbide sludge recovery ◆ Significantly reduced costs and time losses in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and achievements ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high dewatering performance of sludge and high durability of rollers ◆ Maintenance such as coolant replacement and cleaning has drastically decreased ◆ Reduced operational costs due to increased lifespan of magnetic drums ◆ Recovery rate is three times higher compared to conventional machines, and cleaning frequency is one-third.
Strainer for piping under high loads such as high pressure and high temperature. The definitive metal filter that prevents outflow and facilitates maintenance, replacing wire mesh and perforated mater...
- Pure water production equipment
- filter
- Separation device
Achieves high filtration precision, strong resistance to wear, and a long operating life.
- Separation device
- filter
- Solid-liquid separation filter
Advancements in Analytical Technology and the Cutting Edge of Data-Driven and Targeted Functional Research
- Technical and Reference Books
- Separation device
- Analytical Equipment and Devices
Extend the coolant replacement cycle! Powerful recovery of tank deposits with high suction force of the vacuum type.
- Industrial Vacuum Cleaners
- Cutting Oil
- Separation device
Driving a carbon-neutral future with proprietary nano-ceramic membrane separation technology.
- Separation device
- Other energy equipment
Transforming chemical processes with proprietary membrane separation technology—achieving significant downsizing and energy savings.
- Other energy equipment
- Separation device
◇ Covers adsorption processes, various types of adsorbents, and the design and operation of adsorption equipment. ◇ Wide range of applications - chemical plants, food, water supply and sewage, indus...
- Technical and Reference Books
- Separation device
- Deaeration device
A handbook summarizing the properties, evaluation, and applications of porous materials. It covers a wide range of fields, with a particular focus on practical applications in medicine, batteries, and...
- Technical and Reference Books
- Separation device
- Other environmental analysis equipment
100% recyclable solar panels! Contributing to the effective use of resources.
- Separation device
Contribute to the recycling of solar panels by sorting them and turning them into valuable materials.
- Separation device
100% recyclable solar panels! Contributing to the development of new materials.
- Separation device