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Reduce the workload from handling heavy objects! Here are five case studies that solved customer challenges! We are also accepting free consultations and tests tailored to your work!
- Other conveying machines
No more need to lift heavy one-gallon cans! Enjoy comfortable liquid transfer in the central kitchen.
- Other Pumps
Decision to exhibit at the 1st Chubu Food Industry Creation Exhibition '26!
We will be exhibiting at the "1st Chubu Food Industry Creation Exhibition '26" to be held at Port Messe Nagoya from November 4 (Wednesday) to November 6 (Friday), 2026. As a new addition to our lineup, we will showcase the "Cordless Sanitary Handy Pump," which is a product we started selling in April last year, alongside our "Compact Sanitary Handy Pump Model MHS." - Cordless! Portable anywhere! Easy to use! Simple cleaning! It is compatible with standard 18L cans and BIB (Bag-in-Box) and features a structure that allows for easy disassembly and cleaning. We would like to invite you to visit us at this opportunity. - Venue: Port Messe Nagoya - Our exhibition booth: Hall 1 "C-66"
"CONTINEWM" removes static electricity just by placing it on the air conditioner filter, helping you recover wasted electricity costs.
- air conditioning
- Other anti-static devices
"CONTINEWM" removes static electricity just by placing it on the air conditioner filter, helping you recover wasted electricity costs.
- Other air conditioning equipment
- Other anti-static devices
"CONTINEWM" removes static electricity just by placing it on the air conditioner filter, helping you recover wasted electricity costs.
- Other anti-static devices
"CONTINEWM" removes static electricity just by placing it on the air conditioner filter, helping you recover wasted electricity costs.
- Other anti-static devices
"CONTINEWM" removes static electricity just by placing it on the air conditioner filter, reclaiming the electricity costs that are being wasted.
- Other anti-static devices
Maintenance such as coolant fluid replacement and cleaning has drastically decreased!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
You can create individual processing drawings, DL check drawings, and material processing lists directly from the full-size drawings!
- Other CAD
- Other CAD related software
◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Grinding processing / 8 successful case studies"!
- Filtration Equipment
Guidance on the recovery methods for sludge generated during "grinding processing" (case study publication).
★Introducing "Success Stories" of Sludge Recovery Methods Generated by "Grinding Processing" ● "Sludge recovery has greatly improved!" ● "Cleaning and maintenance have drastically decreased!" ● "Selling sludge as valuable material to scrap dealers!" and more Please be sure to read the "Success Stories." ◆ Basic Specifications of the Sludge Recovery Device "FINE MAG" (Here’s what’s different!) 1. Improved durability of the drive system! - Prevents sludge and abrasive particles from entering the drive system - Significantly enhanced wear resistance 2. Special hardening treatment on the surface of the magnetic drum! - The magnetic drum is less prone to scratches - The squeezing roller is less prone to scratches
"Grinding/Cutting/Gear Processing" generation, coolant sludge recovery! From super high magnetic force magnets to paper filter types, a lineup!
- Separation device
- Filtration Equipment
- Solid-liquid separation filter
Information about the "Sludge Recovery Device" using a magnetic method.
Powerful recovery of sludge generated in "grinding/cutting/gearing processing"! From ultra-high magnetic force magnet systems to paper filter types. ❶ Magnet separator system "FINE MAG" - Recovers fine particle sludge from coolant. ❷ Ultra-high magnetic force (9000 Gauss) model "FINE MAG UK" - High potential as a fine magnetic sludge recovery device. ❸ Paper filter system "PAPER FILTER" - Capable of filtering average particles from 10 to 95µ. ★ Currently publishing "case studies" on the effectiveness of sludge recovery in "grinding/cutting/gearing processing"!
Recovery of sludge from coolant liquid in (super hard and grinding processing) / Success case
- Separation device
Guidance on the recovery methods for sludge generated in "super hard/grinding processing" (case study publication).
The fine sludge generated in the coolant during ultra-hard and ultra-precision grinding processes negatively affects processing quality. ★ We would like to present a "case" where we successfully recovered this fine "ultra-hard sludge"! The sludge in the coolant cannot be completely removed with just a "paper filter," and this "fine sludge" adversely impacts processing quality. We will provide information on "successful cases" of recovering ultra-hard sludge.
![[By Processing] Sludge Recovery Dev...](https://image.mono.ipros.com/public/product/image/57c/2001017943/IPROS63787464187900709448.jpeg?w=280&h=280){kind=small}
Effectively recover "sludge" generated from cutting, grinding, gears, and special processing!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Guidance on the recovery methods for sludge generated during "grinding processing" (case study publication).
★Introducing "Success Stories" of Sludge Recovery Methods Generated by "Grinding Processing" ● "Sludge recovery has greatly improved!" ● "Cleaning and maintenance have drastically decreased!" ● "Selling sludge as valuable material to scrap dealers!" and more Please be sure to read the "Success Stories." ◆ Basic Specifications of the Sludge Recovery Device "FINE MAG" (Here’s what’s different!) 1. Improved durability of the drive system! - Prevents sludge and abrasive particles from entering the drive system - Significantly enhanced wear resistance 2. Special hardening treatment on the surface of the magnetic drum! - The magnetic drum is less prone to scratches - The squeezing roller is less prone to scratches
(Surface grinding) Sludge recovery case study (Company A) ▲ The issues due to aging deterioration and clogging have become severe!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting processing) Sludge recovery case (IJ) ▲ Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Optimal for sludge recovery in coolant liquid for ultra-hard and ultra-precision grinding processing! 'FINE MAG/UK Type'
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting Process) Coolant Sludge Recovery / Problem-Solving Case Study (IJ Corporation) ★Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!"
This issue has been resolved. (Issue) "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" This is a case study regarding the recovery of coolant sludge in cutting processing. We hope this serves as a reference for those facing similar challenges. - Company Name: IJ Corporation - Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
Shaving processing and gear processing" is ideal for sludge recovery in coolant! "FINE MAG/KS type
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Product Catalog] Magnet Type / Information on Coolant Liquid and Sludge Recovery Equipment
Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different Magnetic Drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we have applied a special hardening treatment to the drum surface, preventing scratches (patent obtained). (Other Features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.
![[Case Studies] Coolant Tank Unit - ...](https://image.mono.ipros.com/public/product/image/100/2001227565/IPROS63990571432733872993.jpeg?w=280&h=280){kind=small}
The "coolant tank unit" will have a suitable configuration that varies depending on the customer's usage conditions, including "machining machine / machined parts / coolant fluid / processing flow rat...
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
It is possible to reduce the number of personnel from 16 to 2 or 3! What is the method to streamline open inspections of oil and chemical plants and reduce labor costs? Adopted by major companies!
- Other operation management software
- Other measurement, recording and measuring instruments
- Entrance and exit control system
Achieving a high magnetic field of 9,000 Gauss over a wide area of the magnet drum surface, ensuring a large adsorption area, and capturing non-magnetic materials mixed with the powder.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
![[Example] Adsorption and removal of...](https://image.mono.ipros.com/public/product/image/f54/2001517921/IPROS5723632332101580527.jpg?w=280&h=280){kind=small}
Reduction in the concentration of magnetic and non-magnetic substances in the liquid, leading to decreased frequency of pipe blockages and sediment layer cleaning.
- Separation device
- High-power magnetic separator, magnetic filter
- Filtration Equipment
[Issue] Severe malfunctions due to aging deterioration and clogging!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] It is necessary to continue using the cylindrical grinding machine for precise work while maintaining accuracy!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Eliminate human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
[Issue] Problems frequently occur due to clogging of high-pressure pumps and nozzles!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
[Issue] Maintenance tasks such as tank cleaning are difficult with just a paper filter!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
By simply touching the worker's "IC card" to the tablet installed at the pit entrance, remote monitoring is possible.
- Other security and surveillance systems
- Entrance and exit control system
- IC tag reader/writer
Solve pipeline blockages in mining with MAGPICKER! Reduce cleaning and replacement costs.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve pipeline blockages in aerospace chemical materials manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve piping blockages in chemical material manufacturing processes with MAGPICKER!
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Solve pipeline blockages in grinding processes with MAGPICKER! Reduce cleaning and repair costs.
- Ceramics
- Filtration Equipment
- Solid-liquid separation filter
Flexible response to user needs is possible! Implemented in over approximately 100 companies nationwide.
- Other CAD
- Other CAD related software
The strongest magnetic drum in history / Surface magnetic force of 9000 gauss! The "UK" has been newly added to the Fine Mag series, which has the highest customer rating No. 1.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Surface Grinding) Sludge Recovery Success Case 1 (Achieved High Sludge Recovery Capability and Reduced Maintenance Costs!)
With high sludge recovery capability, we have successfully achieved a significant reduction in maintenance costs! (Excerpt) 1. Background of Introduction - We were using magnetic separators from other companies, but all of them wore out the magnetic drum and rubber in less than a year, and they were merely an accessory. I had almost given up thinking that this was the extent of the magnetic separator's capabilities... 2. Effects After Introduction - After a one-year trial period, I became convinced that this was an excellent product... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
Digital transformation of monitoring operations for open inspections in the oil and chemical plant industry / Achieving remote monitoring with IoT technology.
- Other operation management software
- Other safety equipment
- Entrance and exit control system
1. Ideal for sludge recovery in grinding/cutting/gearing processing! 2. High dewatering performance! 3. Significant reduction in cleaning and maintenance frequency! (Coolant sludge recovery device...
- Filtration Equipment
- Separation device
- Solid-liquid separation filter
Coolant sludge recovery / Introducing three successful cases of "machining"!
★ We present "success stories" of sludge recovery methods generated in "cutting processing." ◎ Optimal for cutting processing - The lifespan of cutting fluid in machining centers for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing troubles. ● Poor filtration accuracy of coolant liquid leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 Discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.
◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Cutting Processing / Three Successful Case Studies"!
- Filtration Equipment
Guidance on methods for recovering sludge generated during "cutting processing" (case study publication)
★ Introduction to successful cases of coolant and sludge recovery in "cutting processing" ◎ Optimal for cutting processing - The lifespan of machining center cutting fluid for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing frequent troubles. ● Poor filtration precision of coolant leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.
◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Gear Processing / Success Stories"!
- Filtration Equipment
Guidance on the recovery methods for sludge generated in "gear processing" (case study publication)
★ Introduction of "successful cases" for sludge recovery methods occurring in "gear machining" ◎ Optimal for gear machining - Zero oil removal in shaving processes, contributing to the extension of pump life! ◆ Do you have any of these concerns? ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant recovered by the oil removal machine contains fine particles, etc. ◇ It has improved so much! 〇 Chips processed by the oil removal machine are discharged, eliminating the need for oil removal work 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.
Inspection/Maintenance of the magnetic separator is important for the stable operation of the coolant system! Please try our 'free inspection service' before a failure occurs.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Notice regarding the inspection/maintenance of the sludge recovery device (inspection of the magnetic separator)
The stable operation of the "coolant system" relies on the "inspection/maintenance" of the "magnet separator," which is crucial! Please try our "free inspection service" before any failures occur. While we understand the importance of inspecting the "magnet separator," which is a sludge recovery device for coolant (coolant fluid), it is often difficult to check. However, deterioration is definitely progressing... We want to avoid situations where "suddenly a malfunction occurs and production stops!" Sudden malfunctions can also lead to delays in "parts replacement" or "repairs." The "magnet separator/free inspection service" we are introducing this time aims to alleviate such concerns and ensure that you can continue to use the "magnet separator" safely and securely. Please take advantage of this opportunity to utilize our "free inspection service." ★ The service details and benefits are specifically outlined in the "catalog"! Please take a look.
![[Case Studies] Coolant Tank Unit - ...](https://image.mono.ipros.com/public/product/image/f71/2001010763/IPROS55724470191351728853.jpeg?w=280&h=280){kind=small}
The coolant tank unit (coolant device) must be constructed appropriately according to the usage conditions and installation environment, such as the type of coolant, processing volume, and installatio...
- Other mounting machines
Guidance on how to manufacture a coolant tank unit (explained with specific examples).
The coolant tank unit (coolant device) must be constructed appropriately according to the usage conditions and installation environment, such as the type of coolant, processing volume, and installation space. (Proposed Points) 1. Custom-made solutions tailored to the customer's processing needs. 2. Flexible compatibility with products from other manufacturers. 3. Achieving cost reduction based on extensive installation experience. ★ The "catalog" includes numerous specific "manufacturing examples" with different usage conditions and installation environments! Please be sure to download it.
Optimal for sludge recovery of grinding coolant! "FINE MAG/K Type"
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting Process) Coolant Sludge Recovery / Problem-Solving Case Study (IJ Corporation) ★Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!"
This issue has been resolved. (Issue) "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" This is a case study regarding the recovery of coolant sludge in cutting processing. We hope this serves as a reference for those facing similar challenges. - Company Name: IJ Corporation - Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
(Carbide Grinding Processing) Sludge Recovery Case Study (Company T) ▲ Carbide sludge in coolant liquid negatively impacts quality!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting Gear Processing) Sludge Recovery Case Study (Company N) ▲ Fine particles mixed in the recovered oil-based coolant, causing cutter wear!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Case Study: Company N / Solving the Issue of Coolant Sludge Recovery in Shaving and Gear Processing
We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it helpful as a reference. - Company Name: Company N - Issue: "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the "FINE MAG/KS" product catalog for gear processing. ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
![[Product Catalog Collection] Inform...](https://image.mono.ipros.com/public/product/image/621/2001250563/IPROS88844978316752959052.jpeg?w=280&h=280){kind=small}
Comprehensive guide to the optimal "coolant treatment device" for recovering sludge from coolant liquid generated by machine tools!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
Understand the 'sludge recovery methods for coolant fluids' for grinding and cutting processes! Numerous examples such as 'significantly reduced cleaning and maintenance frequency / achieved cost redu...
- Filtration Equipment
- Separation device
- Solid-liquid separation filter
Sludge Recovery from Coolant Liquid by Grinding/Cutting/Gear Processing: 'Successful Cases' - Insights from 14 Manufacturing Managers
The "FINE MAG" with a high-dimensional magnetic arrangement removes fine sludge generated from "grinding/cutting/gear processing" coolant, maintaining excellent dehydration and degreasing performance for a long time and continuing to demonstrate its effectiveness. ★ Downloadable "success stories" by processing type! <Voices from Manufacturing Site Managers> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero degreasing in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatically reduced sludge accumulation in the coolant tank of machining centers ◆ Doubled the lifespan of cutting fluid in machining centers for castings ◆ Improved quality through carbide sludge recovery ◆ Significantly reduced costs and time losses in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and achievements ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high dewatering performance of sludge and high durability of rollers ◆ Maintenance such as coolant replacement and cleaning has drastically decreased ◆ Reduced operational costs due to increased lifespan of magnetic drums ◆ Recovery rate is three times higher compared to conventional machines, and cleaning frequency is one-third.
Digitizing the open inspection of oil and chemical plants using IoT and cloud technology / Remote monitoring of "entry and exit checks, roll calls, video, recording, and alerts," reducing maintenance ...
- Other operation management software
- Other safety equipment
- Entrance and exit control system
【Tank Management / Remote Monitoring】 You can manage the entry and exit of tanks remotely / Digital Tank Management System "Safe TANK DXⓇ"
Digital Transformation of Maintenance in Oil and Chemical Plants using IoT and Cloud Technology / Remote Monitoring of "Entry and Exit, Roll Call, Video, Recording, Alerts, and History," Reducing Maintenance Costs ◆ Purpose and Effects - Promoting "Smart Safety" in maintenance work within oil and chemical plants. - Achieving "Efficiency in Safety Operations, Enhancement of Safety Levels, and Resolution of Safety Manpower Shortages" through digitization and remote monitoring. ◆ Main Functions 1. Entry Monitoring Function - Data collection of workers' entry and exit using "IC card" touch. - Management of "Company Name, Name, Entry and Exit Time" by tank. - Worker information is notified to the remote management office PC via a secure cloud. - Monitors observe entry workers while checking footage from "surveillance cameras." 2. Roll Call Function - Roll call and communication during entry and exit can be managed from the office using intercom functionality. 3. Alert Function - Emergency alerts are issued via "stacked signal lights." - Alerts can be issued bidirectionally between the remote side and the tank side. 4. Reporting Function - Output of "Entry History" reports including company, responsible person, entry and exit times, etc.
High sludge recovery performance and dewatering efficiency. Durability that maintains high performance over a long period!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Systematization of entry and exit management for in-tank operations! Remote monitoring is possible.
- Entrance and exit control system
- Surveillance Camera System
- Other security and surveillance systems