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[Part 2] Utilization of 3D Data in Manufacturing Sites [Materials Provided]

[Part 2] Utilization of 3D Data in Manufacturing Sites [Materials Provided]

Introduction of issues and solutions for the utilization of 3D CAD data in processing and assembly.

＼Part 2 Available! Click the black "Download" button to get it now／ Supervised by the developer of the 3D CAD "iCAD SX" for mechanical design, we are currently offering a free explanatory document on "3D manufacturing" in the manufacturing field (processing and assembly). If you are an Ipros member, please click the black "Download" button to obtain it. 【Part 1: Processing】 ■ Benefits of utilizing 3D in processing (without part drawings) ■ Common issues in utilizing 3D in processing planning ■ Methods for detecting geometric tolerance surfaces and dimensions with narrow tolerance ranges in 3D ■ Examples of initiatives aimed at solving the above issues 【Part 2: Assembly】 ■ Problems arising from the combined use of 3D and 2D data during the assembly stage ■ Importance of design reviews from an assembly perspective ■ Challenges such as inquiries to designers and time-consuming drafting tasks ■ Contribution to shortening lead times and knowledge transfer through parallel consideration of design and assembly ＼For a limited time only! A webinar showcasing examples of 3D utilization in manufacturing is being held (until 2025/4/3)／

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  • 3D CAD

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IHI Corporation [iCAD] 3D CAD Implementation Case Study

IHI Corporation [iCAD] 3D CAD Implementation Case Study

Reduce design time for large industrial machinery by 30%! Significant reduction in rework through business reform using 3D CAD!

We would like to introduce a case study of business improvement using the 3D CAD "iCAD SX," which is specialized in mechanical design. IHI Corporation was using 2D CAD for the design of large industrial machinery, but the 2D drawings could only be understood by the designers, leading to a constant struggle with meetings and document preparation for various stakeholders. In order to improve the increasingly burdensome working environment for designers, they decided to transition to 3D design. After searching for a 3D CAD that could flexibly respond to customer needs, they selected "iCAD SX." As a result, they successfully built a design environment that minimizes design rework to the utmost by early disclosure of design information through 3D models and enhancing design reviews with customers and internal related departments. [Main Effects of Implementation] - Enhanced design reviews (DR) with customers and stakeholders, leading to reduced rework. - Successful improvement of work efficiency in piping design, which was difficult with 2D. - Achieved a 30% reduction in design time compared to what was estimated with 2D CAD. [Download Materials] - Currently available for limited viewing on the special site. Please click the link below. 　　　▼▼▼　Click here　▼▼▼

  • 3D CAD

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Komatsu NTC Co., Ltd. 【iCAD】3D CAD Implementation Case Study

Komatsu NTC Co., Ltd. 【iCAD】3D CAD Implementation Case Study

Thoroughly analyze the hidden issues in design engineering and significantly reduce design man-hours and lead time in three steps!

We will introduce a case study of business improvement using the specialized 3D CAD "iCAD SX" for mechanical design. At Komatsu NTC Corporation, the design process of transfer machines was thoroughly analyzed, and it was identified that the dedicated design of some modules was a major cause of increased man-hours. (There were covers of both 1500mm and 1510mm.) In order to standardize and regulate the components that require dedicated design, the company decided to transition to 3D design and utilized "iCAD SX," which has lightweight data and easy modifications. In addition to successfully halving the lead time for module design, they have further reduced design man-hours by establishing an automatic drawing system for tooling diagrams. [Main Effects of Implementation] - By converting each part drawing to 3D and standardizing and regulating components, lead time was halved. - The 3D conversion of piping design reduced the total man-hours for piping design and manufacturing by nearly 30%. [Download Materials] - Currently available for limited access on the special site. Please click the link below. ▼▼▼ Download from here ▼▼▼

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  • 3D CAD

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Practical Approaches to Advancing Business Reform through 3D Utilization in Mechanical Design

Practical Approaches to Advancing Business Reform through 3D Utilization in Mechanical Design

Evolving Manufacturing Operations! iCAD Technical Fair 8th <Free Seminar - Online>

Targeting designers of machinery and production equipment, we will delve into the issues in manufacturing operations and introduce solutions through the utilization of 3D data. 　　＼＼Evolving manufacturing operations! 3D Utilization WEB Seminar／／ 　　　　　　　　【 iCAD Technical Fair 9th 】 　　▶ Manufacturing DX Promotion Seminar 　　・Approaches to applying digital technologies for business reform 　　・A must-see for control designers! Utilizing 3D data for troubleshooting equipment 　　▶ Case Presentations 　　・Fujikoshi Machinery Co., Ltd. - 'Connecting Design and Manufacturing Processes with 3D CAD: Business Efficiency Achieved through "Sharing"' 　　・Sorin Co., Ltd. - 'Applying Control Verification to Achieve "Creating Outstanding Products Quickly"' 　　・Shinmei Industry Co., Ltd. - 'Work Style Reform through 3D Tools: Making the Most of 3D Models' 　　　→ Available for viewing during gaps in time due to recorded distribution. *Free participation 　　　　 Customers who wish to receive presentation materials, please contact us via "Inquiry." 　　＼＼Check the seminar details now／／

  • Technical Seminar

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DENSO Co., Ltd. [3D CAD Implementation Case] i CAD SX

DENSO Co., Ltd. [3D CAD Implementation Case] i CAD SX

Designing over 100 production facilities with 3D CAD! Designing and manufacturing specialized machines filled with unique technology without any setbacks!

We would like to introduce a case study of business improvement using the specialized 3D CAD "iCAD SX" for mechanical design. At Denso Corporation, they are internalizing the production equipment for automotive parts. As the equipment became more complex and large-scale, they felt the limitations of 2D inspection through visual checks and decided to transition to 3D design. After acquiring high-end CAD and several mid-range CAD systems, they conducted actual design and benchmarking, ultimately selecting "iCAD SX" as it could handle the assembly of processing machines with over 10,000 parts. As a result, after a trial introduction period, it was officially adopted as the standard 3D CAD for the entire company. They have achieved "no return" by designing over 100 production facilities in 3D. [Main Effects of Implementation] - Labor-saving from detailed drawing design to assembly and design stages - Improvement in design quality, cost reduction, and enhanced competitiveness - High-precision simulation of equipment, robots, and human movements [Download Materials] - Currently available for limited access on the special site. Please click the link below. 　　　▼▼▼　Click here　▼▼▼

  • 3D CAD

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Nippon Steel Corporation [3D CAD Implementation Case] i CAD SX

Nippon Steel Corporation [3D CAD Implementation Case] i CAD SX

Visualization of design! 3D CAD that realizes the advancement of work processes.

At "Nippon Steel & Sumitomo Metal Corporation Hiroshima Works," there were issues arising from changes in the design of large resin pellet manufacturing equipment (industrial machinery and plant facilities) that could not be covered by 2D planning drawings. The company decided to transition to 3D design with the aim of front-loading. After experiencing difficulties with a history-based 3D CAD that was not well established, they selected "iCAD SX," which does not suffer from slow response times even when handling tens of thousands of parts. As a result, they were able to enhance design reviews and disclose design information early using 3D models, leading to an advancement in the design workflow and cost reductions through the compactification of equipment. [Main Effects of Implementation] - Creation of overall planning drawings was halved (reduced from 2 months to less than 1 month) - Significant reduction in assembly interference and a 20% reduction in design support personnel - Cost reduction due to equipment compactification (e.g., 43% reduction in volume) [Download Materials] - Currently available for limited viewing on the special website. Please click the link below.

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  • 3D CAD

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Shinwa Controls Co., Ltd. [3D CAD Implementation Case] i CAD SX

Shinwa Controls Co., Ltd. [3D CAD Implementation Case] i CAD SX

Realizing a development design system that meets strict delivery deadlines and high-density design with 3D CAD.

We will introduce a case study of business improvement using the specialized 3D CAD for mechanical design, "iCAD SX." At "Shinwa Controls Co., Ltd.," in order to respond to the market's demand for speedy short delivery times and the need for further densification of equipment, the decision was made to transition to 3D design for chillers (liquid temperature control devices) used in semiconductor manufacturing equipment. Having previously failed in their transition to 3D design, the company chose "iCAD SX" with the perspective of whether it could truly be applied to their product design and yield effective results. After migrating to iCAD SX, the company's challenges were resolved, enabling information sharing between the design and manufacturing departments, which had previously been difficult. Considerations for piping layouts, which were conducted in later processes, could now be advanced to the conceptual design stage, promoting a reduction in lead time for design and manufacturing, as well as enhancing product quality and functionality. [Main Effects of Implementation] - Streamlining of the development and design process - High-density design of equipment through scrap and build - Significant reduction in rework during the manufacturing stage [Download Materials] - Currently available for limited access on the special site. Please click the link below. 　　　　　　　▼▼▼　Download from here　▼▼▼

  • 3D CAD

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Shibaura Mechatronics Co., Ltd. [3D CAD Implementation Case] i CAD SX

Shibaura Mechatronics Co., Ltd. [3D CAD Implementation Case] i CAD SX

A 3D CAD that smoothly carries out the assembly design of 40,000 parts, achieving "zero interference" and "reduction of rework in the manufacturing process."

We would like to introduce a case study of business improvement using the 3D CAD "iCAD SX," which is specialized in mechanical design. "Shibaura Mechatronics Corporation" decided to transition to 3D design in order to improve the efficiency of their semiconductor manufacturing equipment design operations. After comparing three products: an existing 2D CAD from the same manufacturer, a high-end 3D CAD, and iCAD SX, they selected "iCAD SX" as the only one that could withstand practical use. As a result, despite being custom-made products without a prototyping process, they achieved "zero interference" at the design stage. By utilizing 3D data and a viewer, they successfully reduced the man-hours required for creating assembly instruction manuals. [Main Benefits of Implementation] - Achieved "zero interference" at the design stage, reducing rework costs in the manufacturing process. - Reduced design time by 30% compared to the time estimated with 2D CAD. - Increased inquiries through visual appeal. [Download Materials] - Currently available for limited access on the special site. Please click the link below. 　　　▼▼▼　Click here　▼▼▼

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NFTe, Inc. [3D CAD Implementation Case] i CAD SX

NFTe, Inc. [3D CAD Implementation Case] i CAD SX

Simultaneously achieving the difficult balance of "shortening delivery times" and "reducing design defects" in 3D CAD.

We will introduce a case study of business improvement using the specialized 3D CAD "iCAD SX" for mechanical design. "NFT" is expanding its business in the design and manufacturing of precision molds for semiconductors, facing various issues due to the increasing complexity and shorter delivery times of the ordered equipment. Having previously experienced unsuccessful transitions to 3D design, the company prioritized "the performance of creating 3D models based on existing 2D drawing data" and selected "iCAD SX" from multiple 3D CAD options. As a result, they have not only reduced the occurrence of design defects associated with shorter delivery times and decreased the man-hours required to produce drawings, but they have also gained significant feedback as a presentation tool. [Main Effects of Implementation] - Man-hours required to produce drawings reduced by up to 20% - Reduction in design defects (zero defects in unit design) - Significant reduction in man-hours for interference checking [Download Materials] - Currently available for limited viewing on the special site. Please click the link below. 　　　▼▼▼　Click here　▼▼▼

  • 3D CAD

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A must-see for mechanical designers! What 3D CAD is required for mechanical equipment development?

A must-see for mechanical designers! What 3D CAD is required for mechanical equipment development?

3D CAD specialized in mechanical design! Achieve 3D business transformation with "super-fast response" and "intuitive operability."

In mechanical device design, business reform utilizing 3D data has been advocated for over 10 years. However, there are often voices expressing that even with the introduction of 3D CAD, the effects are not realized, and that 3D design itself is not being adequately performed. To achieve results with 3D CAD, it is essential to implement a 3D CAD system that is suitable for the mechanical design process. Fujitsu's design and manufacturing support iCAD SX is a domestically developed 3D CAD specifically designed to support manufacturing in Japan. iCAD achieves high-speed response capable of handling 3 million parts in 0.2 seconds, allowing for stress-free design consideration and verification of entire devices comprising tens of thousands of components. Moreover, during the conceptual phase where various ideas are materialized and trial and error occurs, users can create 3D models without being constrained by history or constraints, much like sketching a rough drawing. The created models can be freely edited later and gradually detailed, enabling 3D design to be realized through the same design process as 2D design. Customer case studies are currently available for limited viewing on a special site. Please click on "▶Special Site" to check it out.

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Rome Co., Ltd. [3D CAD Implementation Case] i CAD SX

Rome Co., Ltd. [3D CAD Implementation Case] i CAD SX

Improve the development speed of semiconductor component manufacturing lines! Achieve quality enhancement with 3D CAD.

We would like to introduce a case study of business improvement using the 3D CAD specialized in mechanical design, "iCAD SX." At "Rohm Co., Ltd.," they have been internalizing semiconductor manufacturing equipment and have been working for many years to transition to 3D design in order to reduce interference and assembly issues. After careful consideration, they initially introduced a 3D CAD but abandoned its operation. They pointed out issues such as the difficulty in handling models due to strict rules when attempting team design, and that it took over 30 minutes to display files for 2,000 parts. Seeking "flexible team design" and "operability and speed akin to drawing with a pencil on paper," they selected "iCAD SX" and successfully improved business efficiency through 3D design. 【Main Effects of Implementation】 - Streamlining of upstream design processes and reduction of design development time - Activation of design reviews with related departments due to improved visibility of drawings - Interference suppression and reduction of man-hours through motion simulation of 6-axis robots 【Download Materials】 - Currently available for limited access on the special website. Please click the link below. 　　　▼▼▼　Click here　▼▼▼

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  • 3D CAD

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[Mechanical Design] Free 3D CAD Seminar for Mechanical Devices and Production Equipment

[Mechanical Design] Free 3D CAD Seminar for Mechanical Devices and Production Equipment

<Free Participation> Experience the 3D CAD specialized in mechanical design, iCAD SX, online.

This is an online experience seminar for the 3D CAD 'iCAD SX' specialized in mechanical devices and production equipment design. To allow designers to truly experience a usable 3D CAD, participants will have the opportunity to operate through the entire flow from concept to detailing. Date: Please refer to the related link Time: 13:00 - 17:00 Capacity: 3 people (a reassuring small group) Fee: Free Method: Online (Cisco Webex Events) For the schedule and application, please check the related link or the following URL: https://cyplusvine.oatnd.com/trysx-seminar

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Ebara Production Co., Ltd. [3D CAD Implementation Case] i CAD SX

Ebara Production Co., Ltd. [3D CAD Implementation Case] i CAD SX

The introduction of iCAD SX has achieved a dramatic increase in the speed and efficiency of design work, promoting the long-standing challenge of reforming design operations through 3D CAD.

We will introduce a case study of business improvement using the 3D CAD specialized in mechanical design, "iCAD SX." "Ebara Corporation" decided to transition to 3D design in order to aim for further compactness and high functionality in the design of semiconductor manufacturing equipment. However, due to a mismatch with the 3D CAD, issues arose such as an increase in design man-hours, enormous infrastructure investment, and frequent defects during equipment assembly that should have been reduced. The company made the decision to review their 3D CAD. After analyzing and quantitatively evaluating their design operations, they selected "iCAD SX," achieving a dramatic increase in the speed and efficiency of their design work. [Main Effects of Implementation] - Efficiency of design operations through simplification of modeling rules - Cost reduction effects (due to advancing production preparation and preventing rework) - Realization of digital collaboration and true top-down design [Download Materials] - Currently available for limited access on the special site. Please click the link below. 　　　▼▼▼ Click here ▼▼▼

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[Case Presentation] Reducing Design Rework! What 3D CAD is Suitable for Packaging Machine Design?

[Case Presentation] Reducing Design Rework! What 3D CAD is Suitable for Packaging Machine Design?

By advancing the consideration of assembly and mechanical operations, we reduce rework! Achieve front-loading with ultra-fast response 3D CAD.

In the packaging machine industry, there is always a demand to quickly launch new models into the market, and the design period is getting shorter year by year. Additionally, to achieve higher performance, the structure of the machines is becoming more complex, and the difficulty of design is also increasing. To address these challenges, it has become urgent to implement front-loading efforts aimed at identifying and resolving defects that emerge in later stages as early as possible during the design phase, thereby shortening development lead times. iCAD SX offers high-speed response capable of handling 3D CAD data with 3 million parts in just 0.2 seconds, allowing for smooth design discussions without delays in processing, even for complex packaging machines with a vast number of components. Furthermore, since assembly feasibility studies and operational verifications can be conducted for the entire system, it not only allows for early resolution of issues during startup but also facilitates smooth communication with customers and on-site personnel through specification meetings using 3D models, enabling efficient identification of requirements. iCAD enhances design quality in packaging machine design and reduces development lead times. ◎ Customer case studies are currently available for limited viewing on the <special site>! ▶ Click on the special site to download now! 　　↓↓↓

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  • 3D CAD

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3D CAD suitable for coating device development! Achieving quality improvement with the same man-hours as before.

3D CAD suitable for coating device development! Achieving quality improvement with the same man-hours as before.

Efforts to improve quality through consistent use of 3D CAD from before the specification was finalized.

It is said that the demand for automotive painting is stagnating due to the proliferation of vehicles equipped with preventive safety technologies. To survive in a changing market, it is necessary to aim for improvements in design quality more than ever before. More companies are adopting 3D CAD to enhance quality, but there are often concerns about the increased man-hours associated with using 3D CAD. Two main reasons for the increase in man-hours when using 3D CAD are as follows: - 3D models are created after completing 2D designs. - Detailed 3D models are developed before specifications are finalized, leading to a significant burden when specifications change. These issues arise from the constraints of typical 3D CAD systems, such as history and constraints, which make it difficult to represent ambiguous states in three dimensions. With iCAD SX, you can create 3D models without being constrained by history or conditions, allowing you to work with a sense similar to sketching. Additionally, the created models can be freely edited later and gradually detailed. Therefore, it is possible to achieve 3D quality with the same man-hours as 2D design. ▶ A special site is currently showcasing limited case studies! ↓↓↓

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  • 3D CAD

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