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Are you teaching what to check first when the line is stopped?

Are you teaching what to check first when the line is stopped?

[Manufacturing Industry New Employee Training] [Safety Education Video] Confirm from Restart! Trouble Avoidance Training

"I turned off the power and tried restarting it once." "I called my supervisor immediately without checking in a panic." When the line stopped, did the new employees and operators find themselves in a state of "not knowing what to check"? ● Immediately operating the machine before investigating the cause of the stoppage ● Not being told what should be prioritized for confirmation ● The site is confused, with even "who to contact" remaining vague This is due to the lack of training designed to clearly teach "initial actions during line stoppage." Line stoppages are critical moments that determine whether "it leads to an accident" or "can be recovered quickly." That’s why clearly teaching "actions when stopped" improves safety, quality, and efficiency. At LinkStudio, we produce numerous reproducible and operational navigation video materials specialized in line stoppage response, anomaly detection, and initial judgment. Would you like to make "what to do when stopped" a "common understanding for everyone" through video? *For more details, please feel free to contact us.

  • Distance learning/E-learning

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How to change education when 'cutting by intuition' leads to mistakes?

How to change education when 'cutting by intuition' leads to mistakes?

【New Employee Training Factory】【Training Efficiency】Graduating from sensory tasks to uniform precision training.

"Doing it by eye" and "I've been doing it this way all along"—aren't such words causing a decrease in precision and waste in the insulation material cutting process? ● Dimensions are slightly off, leading to rework during assembly ● Cut surfaces are rough, reducing airtightness and insulation performance ● Increased waste materials, resulting in material loss and rising costs This is a sign that a "culture of doing things by feel" still remains on site. The time has come to move from "feel" to "standards" in insulation material cutting. The first step in that education is to visualize correct practices and examples of what not to do through videos. LinkStudio specializes in creating reproducible educational videos focused on the series of processes involved in cutting, measuring, marking, and cutting insulation materials. If you feel that "the way of teaching is too personalized," please feel free to consult with us. *For more details, please do not hesitate to contact us.

  • Distance learning/E-learning

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How do you teach a newcomer who doesn't know the "criteria for passing"?

How do you teach a newcomer who doesn't know the "criteria for passing"?

[Manufacturing Industry New Employee Training] [Video Training] Clarifying Inspection Standards to Stabilize Quality

In the inspection process of safety equipment, there are instances where new workers are confused about "what is acceptable." ● Inspection criteria are not clearly communicated. ● They may overlook defective products or excessively judge items as unacceptable. ● There is an increase in quality variation and re-inspections. These issues stem from unclear inspection criteria and insufficient training, which can significantly impact product quality and safety. To ensure that new workers in the safety equipment inspection process correctly understand the inspection criteria and can make appropriate judgments, it is essential to clarify the inspection criteria and strengthen training. By sharing clear standards and procedures and reviewing the training system, we can expect stabilization of quality. LinkStudio is engaged in the production of video educational materials specialized for the safety equipment inspection process. If you have any inquiries regarding the review of educational content or the development of teaching materials, please feel free to contact us. *For more details, please do not hesitate to reach out.*

  • Distance learning/E-learning

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How to communicate with a newcomer who is confused about "Which is okay, red or green?"

How to communicate with a newcomer who is confused about "Which is okay, red or green?"

Training for New Employees in Manufacturing: Education to Clearly Communicate the Meaning of Colors to Prevent Inspection Errors

In the electrical inspection process, there are many instances where visual information, such as the color of indicator lights and the readings of measuring instruments, serves as the basis for pass/fail judgments. However, it has been observed that new operators often become confused, saying, "I don't know which is a pass, red or green," leading to incorrect decisions. ● They do not accurately understand the meaning of the indicator light colors. ● Their reading of the measuring instrument's values is ambiguous. ● The criteria for pass/fail judgments are not clearly communicated. These issues stem from unclear inspection standards and insufficient training, which can significantly impact product quality and safety. To ensure that new operators correctly understand the meanings of indicator light colors and measuring instrument readings and can make appropriate judgments in the electrical inspection process, it is essential to provide clear education on the meanings of visual information. By sharing clear standards and procedures and reviewing the training system, we can stabilize quality. *For more details, please feel free to contact us.

  • Distance learning/E-learning

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The common shortcomings in education for "newcomers who cannot notice."

The common shortcomings in education for "newcomers who cannot notice."

[Manufacturing Industry New Employee Training] [Video Training] Preventing Water Leakage Issues with Practical Education

In the leak check process, it is essential not to overlook minor leaks or abnormalities. However, there have been cases where new workers fail to notice signs of leaks and miss problems. - Overlooking signs of leaks - Not noticing abnormal sounds or vibrations - Not understanding the items on the checklist These issues stem from a lack of education and inappropriate teaching methods, which can have a significant impact on product quality and safety. To ensure that new workers can recognize signs of leaks in the leak check process, it is crucial to review the educational content and strengthen practical guidance. By sharing clear standards and procedures and revising the educational system, we can expect stabilization of quality. LinkStudio produces educational materials and video content specifically for the leak check process. If you have any inquiries regarding the review of educational content or the development of teaching materials, please feel free to contact us. *For more details, please do not hesitate to reach out to us.*

  • Distance learning/E-learning

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Methods to break free from "education that repeats the same mistakes."

Methods to break free from "education that repeats the same mistakes."

[Manufacturing Industry New Employee Training] [Video Training] "The Background of New Employees Who Keep Making the Same Mistakes!" Reviewing the Training System and Strengthening Feedback Leads to Quality Improvement.

In the inspection process, there are cases where new workers repeatedly make the same mistakes. This may not only be due to a lack of attention but could also stem from issues with the training methods and guidance system. ● The checklist has become a mere formality ● Insufficient analysis of the causes of mistakes ● Lack of feedback The overlap of these factors prevents the recurrence of mistakes and makes it difficult to stabilize quality. As a countermeasure for new workers who repeat the same mistakes in the inspection process, it is essential to review the training system and strengthen feedback. By sharing clear standards and procedures and revising the training system, we can expect improvements in quality. LinkStudio produces educational materials and video content specifically for the inspection process. If you have any inquiries regarding the review of educational content or the development of teaching materials, please feel free to contact us. *For more details, please do not hesitate to reach out to us.*

  • Distance learning/E-learning

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Visualizing the reasons for the continued "labeling mistakes."

Visualizing the reasons for the continued "labeling mistakes."

【Manufacturing Industry New Employee Training】【Video Training】The background of frequent labeling mistakes! Reviewing the education system and improving the checking system will lead to quality enhancement.

In the beverage filling line, there are sites where labeling mistakes are repeatedly occurring. This issue poses a significant risk that can lead to incorrect product shipments and a decline in brand image. The main causes are as follows: ● Unclear work procedures: The labeling procedure is not documented, relying on the judgment of the workers. ● Lack of training: Insufficient training is provided to new workers, and accurate work methods are not communicated. ● Inadequate checking system: The confirmation process after labeling is not thorough, allowing mistakes to go unnoticed. These factors are overlapping, leading to frequent labeling errors. To prevent labeling mistakes in the beverage filling line, it is essential to review the training system and establish a proper checking system. By sharing clear standards and procedures and revising the training system, we can expect improvements in quality. LinkStudio produces educational materials and video content specialized in the labeling process. If you have any inquiries regarding the review of educational content or the development of teaching materials, please feel free to contact us. *For more details, please do not hesitate to reach out to us.*

  • Distance learning/E-learning

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What is the common oversight in education for "newcomers who get the order wrong"?

What is the common oversight in education for "newcomers who get the order wrong"?

[Manufacturing Industry New Employee Training] [Video Training] Quality issues due to incorrect mixing order! Visual education and clarification of procedures lead to quality improvement.

In the manufacturing process of lubricating oil, the order of raw material input significantly affects the performance and stability of the product. However, there are cases where quality issues such as product separation and viscosity abnormalities occur due to new operators making mistakes in the blending order. The main reasons why new operators make mistakes in the blending order are as follows: ● Insufficient understanding of procedures: They do not accurately grasp the blending procedures and order. ● Lack of visual information: It is difficult to understand with text information alone, leading to misunderstandings. ● Inadequate training system: There is a lack of practical training and feedback. To prevent mistakes in the blending order in the lubricating oil manufacturing process, it is essential to introduce visual education and clarify procedures. By sharing clear standards and procedures and reviewing the training system, improvements in quality can be expected. LinkStudio produces educational materials and video content specialized for the lubricating oil manufacturing process. If you have any inquiries regarding the review of educational content or the development of teaching materials, please feel free to contact us. *For more details, please do not hesitate to reach out to us.

  • Distance learning/E-learning

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How to Change the Mindset of a Newcomer Who "Wears Their Mask Incorrectly"

How to Change the Mindset of a Newcomer Who "Wears Their Mask Incorrectly"

[Manufacturing Industry New Employee Training] [Video Training] Risks of Improper Mask Wearing! Strengthening Mask-Wearing Education Leads to Quality Improvement.

In a cleanroom, proper mask usage is essential to prevent the contamination of microparticles and microorganisms. However, risks such as a decline in product quality and environmental contamination in the cleanroom arise when new operators do not wear masks appropriately. The main reasons why new operators may take mask-wearing lightly are as follows: ● Lack of understanding of the importance of mask-wearing: They do not understand how proper mask usage affects product quality and environmental maintenance. ● Inadequate educational system: Education on how to wear masks and their importance is not sufficiently provided. ● Lack of visual information: There is a shortage of visual materials and guidance that demonstrate the correct way to wear a mask. To ensure that new operators wear masks properly in the cleanroom, it is essential to enhance educational content, provide visual information, and utilize checklists. These efforts can be expected to improve product quality and maintain the cleanroom environment. LinkStudio produces educational materials and video content specialized for cleanrooms. *For more details, please feel free to contact us.

  • Distance learning/E-learning

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How to change the mindset of a "newcomer who only looks at the screen"?

How to change the mindset of a "newcomer who only looks at the screen"?

[Manufacturing Industry New Employee Training] [Video Training] Blind Spots in Inspections Due to Screen Dependence! Achieving Quality Improvement through Education to Prevent Screen Dependence.

In recent years, the introduction of automatic inspection machines in the inspection process has progressed, improving work efficiency. However, there has been an increase in cases where new operators overly rely on the screen displays of inspection machines and do not sufficiently check the actual products or the conditions on-site. In such a "screen-only" state, the risk of missing defects or abnormalities that the inspection machine cannot detect increases. The main reasons for new operators' dependence on the screen are as follows: ● Lack of education: While they are taught how to operate the inspection machines, the importance of understanding the overall picture of the products and the site is not conveyed. ● Inexperience: With little experience on-site, they have not developed the sensitivity to notice signs of abnormalities or subtle changes. ● Overconfidence: They overestimate the performance of the inspection machines and underestimate the importance of verification through human eyes and senses. To prevent inspection machine operators from relying on screens, it is essential to ensure thorough physical checks, share examples of abnormalities, and review educational programs. These efforts are expected to lead to improved quality and prevent the outflow of defective products. LinkStudio will produce educational videos for inspection machine operators. Please feel free to contact us first. *For more details, please feel free to contact us.

  • Distance learning/E-learning

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What is the reason that videos are effective for "tasks that are difficult to teach with words"?

What is the reason that videos are effective for "tasks that are difficult to teach with words"?

[Manufacturing Industry New Employee Training] [New Employee Development Factory] Educational challenges in cleanroom operations that are difficult to convey in words! Accelerating the acquisition of cleanroom operations through video education.

Working in a clean room requires precise movements and strict procedures. However, it is difficult to convey these tasks to newcomers through words alone, leading to the following challenges: ● Nuances of movement are not conveyed: Subtle points such as hand movements and postures cannot be fully expressed in words. ● Individual differences in understanding: Abstract explanations can lead to variations in interpretation by the recipient. ● Mistakes due to misunderstandings: Failure to communicate accurate procedures can result in operational errors and quality issues. Since clean room work demands precise movements and strict procedures, there are limitations to education based solely on words. By introducing visual educational methods using videos, it is possible to enhance newcomers' understanding and work accuracy while reducing the burden on educators. As educators, let’s incorporate effective video education to accelerate the mastery of clean room tasks. *For more details, please feel free to contact us.*

  • Distance learning/E-learning

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How to Design Attention Education on Site to Prevent Foreign Matter Contamination

How to Design Attention Education on Site to Prevent Foreign Matter Contamination

[Training Video] Risks and Challenges Caused by Foreign Matter Contamination! Preventing Foreign Matter Contamination through Educational Design to Improve Quality

In pharmaceutical manufacturing, foreign matter contamination is a serious issue that undermines product quality. When foreign matter contamination occurs, the following risks arise: ● Product recall: If foreign matter is found in products shipped to the market, a recall is necessary, which can diminish the company's credibility. ● Legal liability: If health damage occurs due to foreign matter contamination, there may be legal repercussions. ● Production line stoppage: Investigating the cause of foreign matter contamination and implementing countermeasures may require halting the production line, leading to decreased production efficiency. The main causes of foreign matter contamination are as follows: ● Lack of attention from operators: Carelessness or insufficient checks during work can lead to contamination. ● Equipment deficiencies: Aging equipment or lack of maintenance can cause parts to break or wear, resulting in contamination. ● Inadequate cleaning: If the work environment is not cleaned thoroughly, foreign matter is more likely to remain. ● Insufficient training: If training on the risks and prevention measures of foreign matter contamination is inadequate, operators' awareness may decrease. While foreign matter contamination poses significant risks in pharmaceutical manufacturing, it can be prevented through appropriate training design. *For more details, please feel free to contact us.*

  • Distance learning/E-learning

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How to communicate "tasks that must not be done incorrectly"?

How to communicate "tasks that must not be done incorrectly"?

[Training Video] The Risks Caused by Labeling Errors! Preventing Labeling Mistakes through Enhanced Education

The final step of label application is a crucial task that affects the quality and reliability of the product. However, mistakes such as the following can occur: ● Application of incorrect labels: Attaching a label that differs from the product can lead to consumer misunderstanding and complaints. ● Misalignment or bubbles in labels: This reduces the perceived quality and worsens the impression of the product. ● Forgetting to apply a label: This results in a lack of product information, leading to potential legal issues and recall risks. These mistakes can undermine the reliability of the product and negatively impact the company's brand image. The main causes of label application errors are as follows: ● Lack of clarity in work procedures: Standard Operating Procedures (SOPs) are either not established or not understood. ● Insufficient education and training: New employees and temporary staff are not adequately trained. ● Issues with the work environment: Insufficient lighting or cramped workspaces can lead to mistakes. ● Omission of verification tasks: A double-check system is not established, allowing errors to go unnoticed. The final step of label application is a crucial task that affects the quality and reliability of the product. Through appropriate education and training, we can enhance the awareness and skills of workers and prevent the occurrence of mistakes.

  • Distance learning/E-learning

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How can we prevent accidents when I didn't think it was hot?

How can we prevent accidents when I didn't think it was hot?

[Manufacturing Industry New Employee Training] [Safety Education Video] "I didn't think it was hot" The background of the accident! Why does the accident occur when "I didn't think it was hot"?

In the casting site, there are instances where accidents occur during the process of removing castings, where new workers feel that "they didn't think it was hot." The following factors are considered to be behind such accidents: ● Immaturity in temperature perception: New workers lack the experience to accurately judge the temperature of the castings. ● Insufficient safety education: Education regarding temperature management and safety measures has not been adequately provided. ● Lack of understanding of work procedures: They do not understand the importance of appropriate removal timing and cooling time. Due to these factors, there is a possibility of accidents such as burns and scalds, which threaten the safety of workers. The main causes of "I didn't think it was hot" accidents are as follows: ● Omission of temperature measurement: Workers neglect to measure the temperature and do not accurately grasp the temperature of the castings. ● Improper use of safety equipment: The use of heat-resistant gloves and protective gear is insufficient. ● Issues with the work environment: Inadequate lighting and signage in the workplace make it difficult to visually assess the temperature of the castings. These causes increase the risk of accidents occurring, as workers are unable to accurately judge the temperature of the castings. *For more details, please feel free to contact us.*

  • Distance learning/E-learning

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Explaining the Basics of Control Charts for the Manufacturing Industry!

Explaining the Basics of Control Charts for the Manufacturing Industry!

Explaining the basics of control charts with examples! Useful for process management.

In manufacturing process management, maintaining and improving quality is extremely important. Control charts are effective tools for understanding process stability and early detection of abnormalities. By properly utilizing control charts, it is possible to suppress the occurrence of defective products and contribute to improved production efficiency. This video clearly explains the basics of control charts and introduces specific ways to utilize them in process management through examples. 【Usage Scenarios】 - Quality control in manufacturing processes - Reduction of defect rates - Evaluation of process stability 【Effects of Implementation】 - Early detection of process abnormalities - Acceleration of the PDCA cycle for quality improvement - Increased productivity

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