Last Updated： Aggregation Period:Sep 17, 2025～Oct 14, 2025
This ranking is based on the number of page views on our site.
Last Updated： Aggregation Period:Sep 17, 2025～Oct 14, 2025
This ranking is based on the number of page views on our site.
Last Updated： Aggregation Period:Sep 17, 2025～Oct 14, 2025
This ranking is based on the number of page views on our site.
16～30 item / All 95 items
Functions effective for laser processing and milling processing.
Tool diameter compensation is an effective function for laser processing and milling (end mill) processing. Although the operating program is created with the finished shape (as it is easier to visualize and simpler), it functions by having the tool path go outside the finished shape by the radius of the laser spot or tool.
The motion controller of Techno has interpolation accuracy of 1 pulse even at high speeds.
The techno motion controller allows for high-precision trajectory and speed control in interpolation and synchronous operations. The accuracy is about 1 pulse. If we assume the pulse unit is nm, the command error would be 1 nm. While there are error factors in the actual operation, including the entire servo system comprising the servo amplifier, motor, encoder, and mechanism, the motion controller on the command side can control very accurately and smoothly. The accuracy analysis function (TPC logging) can also be used for easy evaluation and verification. Here, we will introduce examples of "accuracy verification of linear interpolation trajectory and speed" and "torque measurement." For more details, please contact us.
![[Case Study 1 of Problem Solving] Time Reduction from Design to Operation](https://image.mono.ipros.com/public/product/image/e01/2000484385/IPROS20186951382783560658.png?w=280&h=280)
Introduction of a case study that addresses the customer's desire to shorten the total time from design, development, to operation!
【Design】 Techno's motion controllers come equipped with a wealth of standard features and operational applications. Additionally, Techno staff can assist customers, reducing design time. 【Development】 By developing in Techno language or G language, development time can be shortened. For example, some customers have managed to reduce their time to one-tenth compared to using only ladder language. 【Operation】 In the case of Techno, the trial operation conducted before actual use typically takes just one day. Customers can focus on the actual operation of the machine. *For more details, please download the catalog or contact us!
By consolidating multiple machines into one, it is possible to reduce the installation area and shorten the takt time!
The "PC-Based Fine Motion" is a motion controller that ensures reliability even on general-purpose PCs, thanks to the "Fine Motion" accumulated over many years and the RTOS (Real-Time OS) INtime. This product demonstrates overwhelming performance with the powerful CPU capabilities of a PC. It can simultaneously control a variety of machines, including precision machining, semiconductor manufacturing, high-speed assembly, robotics, molding, servo presses, roll/tension control, winding machines, and laser processing. Additionally, by making some source interfaces public, it is possible to incorporate the customer's control logic into the motion. 【Features】 ■ Cost reduction ■ Machine interconnection ■ Increased productivity ■ Ease of operation ■ Control of different machines (multi-machine control) *For more details, please refer to the related links or feel free to contact us.
![[Case Study] Semiconductor Manufacturing Equipment](https://image.mono.ipros.com/public/product/image/4bc/2001539276/IPROS5453705601597828283.png?w=280&h=280)
We will introduce examples of accumulated technology to win against overseas manufacturers in competition!
We would like to introduce a case where our PLC motion controller "PLMC-M II EX/M3EX" was used to control this machine and the robot collectively. Traditionally, our customer purchased completed robots from various robot manufacturers and combined them for semiconductor manufacturing equipment. However, they faced issues such as "high costs" and "lack of flexibility," and were looking for a motion controller manufacturer to take charge of robot control while in-house manufacturing the robot mechanisms. Tekno introduced a mechanism suited to the robot structure into our product. This made it easy to achieve advanced motion control such as force control, complete synchronization control, and robot mechanism calculations. [Challenges and Requests] ■ They wanted the mechanism of the in-house manufactured robot to be integrated into the motion controller (control software). ■ They wanted to operate the robot, assembly, and bonding devices in close collaboration/synchronization. ■ Advanced motion control was also necessary, including control of film tension, force, and compensation control for changes in film roll inertia. *For more details, please refer to the related links or feel free to contact us.
![[Case Study] Winding Machine](https://image.mono.ipros.com/public/product/image/f83/2001539280/IPROS282648448395389133.png?w=280&h=280)
We will introduce a case where we achieved a tact-up and became able to challenge ourselves to further tact-ups!
We have received a consultation from a company that manufactures winding machines in-house and produces its own products at its factories both domestically and internationally. They encountered issues that could not be resolved with the general-purpose controller they had been using for many years. The company had received requests from customers to lower the unit price of their products, which necessitated an increase in production volume through takt time improvement. They had been working on takt time improvement while consulting with the controller manufacturer, but unexpected defects had occurred. As a solution, they changed the controller and were able to increase the takt time by nearly 20% while maintaining their in-house know-how, eliminating any issues after implementation. 【Challenges】 ■ Continuation of in-house know-how and originality ■ Minimizing the time until the introduction of a new controller ■ Increasing production volume through takt time improvement ■ Eliminating defects caused by takt time improvement ■ Making it easier to investigate issues when they arise ■ Convenience of operational programming *For more details, please refer to the related links or feel free to contact us.
![[Case Study] Research and In-house Production of Nozzle-Winding Type Winding Machines](https://image.mono.ipros.com/public/product/image/5de/2001539282/IPROS18416542017747395825.png?w=280&h=280)
We will introduce a case that achieved benefits such as accurately executing a series of nozzle winding operations and the ability to specially define the turnaround section!
I would like to introduce a case study on the research and in-house production of a nozzle-winding type winding machine. In-house production was necessary to reduce costs and establish a dedicated winding method, so the machine was manufactured in-house, but it was difficult to produce the controller internally, necessitating a purchase. Using a fine motion controller and dedicated EXCEL software, we were able to accurately execute a series of nozzle winding operations, easily define complex continuous movements in EXCEL, and achieve benefits such as smooth and precise continuous linear interpolation. [Challenges] ■ Free and easy winding programming (easily trial new winding methods) ■ High-precision winding operations with the nozzle (continuous interpolation of three or more axes) ■ Inability to verify accuracy *For more details, please refer to the related links or feel free to contact us.
![[Case Study] Scalar Robot Control](https://image.mono.ipros.com/public/product/image/acf/2001539296/IPROS7559122345906038771.png?w=280&h=280)
Introducing examples of achieving precise movements with smooth and accurate trajectory control!
We would like to introduce a case of controlling a scalar robot. There was no good robot controller for the dedicated scalar mechanism, it was not possible to purchase just the controller from the robot manufacturer, and the controllers that could be purchased had issues such as "not moving smoothly" and "unstable operation." After our company's intervention, we were able to perform mechanism transformation for each control cycle, command in an orthogonal system, and achieve accurate contour movements. We also flexibly adapted to both left-hand and right-hand systems, realized stable operation, and enabled precise movements with smooth and accurate trajectory control. [Challenges] - Ability to operate stably - Ability to perform smooth and accurate trajectory control - Ability to incorporate mechanism transformation and command in an orthogonal system - Ability to interface with PLC ladder - The entire system is controlled by a ladder, within which the robot operates - Capability for diverse applications such as screw tightening, welding, assembly, and deburring *For more details, please refer to the related links or feel free to contact us.
![[Case Study] Custom-built Vertical Multi-Joint Robot Reduces Costs Without Control Panel](https://image.mono.ipros.com/public/product/image/925/2001539297/IPROS3478065431348827877.png?w=280&h=280)
We will introduce a case that achieved high trajectory accuracy usable not only for transportation and assembly but also for processing!
We would like to introduce a case where a vertical multi-joint robot was self-made, allowing for cost reduction without a control panel. Challenges arose such as wanting to implement a motion controller suited to our own robot mechanism and operational purposes, wanting to demonstrate uniqueness, wanting to use both robot language and G-code, and wanting to operate directly from dedicated CAM. After our company's support, we achieved mechanism conversion processing tailored to the vertical multi-joint robot mechanism (6 axes). It became possible to operate easily with G-code and Techno language (robot language), resulting in the integration of a wide range of functions that can be utilized as a general automation machine in production sites. 【Features】 ■ Introduce a motion controller suited to our own robot mechanism and operational purposes to demonstrate uniqueness ■ A 6-axis mechanism conversion function is essential for commanding and operating in Cartesian coordinates ■ Want to use both robot language and G-code (also want to use G-code) ■ Want to operate directly from dedicated CAM or operate with CAM output files ■ Want to use for precision machining with motion accuracy exceeding that of assembly and transport robots *For more details, please refer to the related links or feel free to contact us.
![[Case Study] Integration of XYθ Plane Parallel Mechanism Control and Image Processing](https://image.mono.ipros.com/public/product/image/c96/2001539298/IPROS6545049969511378111.png?w=280&h=280)
We will introduce examples that enable collaboration with image processing and realize tasks such as work alignment adjustments!
We would like to introduce a case study on the collaboration between XYθ plane parallel mechanism control and image processing. In the XYθ plane parallel mechanism, three-axis parallel control is essential. Conventional servo controllers lack the functionality for mechanism transformation and could not issue operation commands in the orthogonal system of XYθ. This challenge was addressed with the one-board motion controller "SLM4000." By incorporating dedicated mechanism transformation processing within this product, we achieved command execution in the orthogonal system (XYθ), allowing for advantages such as utilization as an automated machine through G-code and Techno language. [Challenges] - Issue commands in the orthogonal system (XYθ) - Operate precisely with high-accuracy trajectory control - Function as an automated machine (production machine) compatible with G-code and robot language - Easily integrate with image processing *For more details, please refer to the related links or feel free to contact us.
![[Case Study] Achieving Precise Control & Cost Reduction](https://image.mono.ipros.com/public/product/image/e51/2001539299/IPROS18067545352435875167.png?w=280&h=280)
We will introduce examples that offer significant benefits, such as reduced costs and a smaller control panel size!
We will introduce a case study on controlling multiple robots using "PC-based Fine Motion." Typically, one robot is controlled by one motion controller, making it difficult to achieve synchronized control with conveyors or between robots. However, in the case of our PC-based Fine Motion, it can control multiple units, allowing for synchronized control, reducing costs, and minimizing the size of the control panel, providing significant advantages. [Case Overview] - Objective: Control of multiple robots - Challenge: Difficulties in synchronized control with conveyors and between robots - Product Used: PC-based Fine Motion - Result: Control of three robots and a conveyor with one unit *For more details, please refer to the related links or feel free to contact us.
![[Case Study] Achieving multiple applications such as discharge machining, cutting, and grinding with a single device.](https://image.mono.ipros.com/public/product/image/6709/IPROS3703901403462266410.png?w=280&h=280)
Examples of simplifying design, reducing manufacturing costs, and expanding the market.
We would like to introduce a case where a single device achieved multiple applications such as electrical discharge machining, cutting, and grinding. A certain equipment manufacturer aimed to develop a device that could be used for multiple applications to enhance its competitive edge over other companies. To achieve this, they developed the necessary functions for multiple applications within the motion controller, allowing the device to be used for various purposes simply by changing the head. 【Case Overview】 ■Challenges - To realize the control functions necessary for various applications such as electrical discharge machining (drilling, micro-drilling, die sinking), cutting (milling, drilling), and grinding. ■Solution - Developed the necessary functions for multiple applications within the motion controller (customization). *For more details, please refer to the related links or feel free to contact us.
![[Case Study] Control of 5-Axis Machining Center](https://image.mono.ipros.com/public/product/image/6709/IPROS9887157426671079424.png?w=280&h=280)
With a motion controller that supports TCP functionality, you can perform machining without changing the operation program by simply modifying the parameters!
We would like to introduce a control case of the XYZAC (table rotation) type 5-axis machining machine. The customer requested the implementation of the TCP function on the motion controller side. By fully utilizing existing functions such as tool length compensation and tool diameter compensation, we achieved machining accuracy equivalent to that of major NC manufacturers. 【Case Overview】 ■ Solutions - Realization of TCP function - Full utilization of existing functions such as tool length compensation and tool diameter compensation ■ Benefits - Achieved machining accuracy equivalent to that of major NC manufacturers *For more details, please refer to the related links or feel free to contact us.
The motor controller feature "Soft Landing Function" brought to you by Cosmotex.
This is the "soft landing function" enabled by the unique development of Cosmotex's 'PGS (Pulse Generation Software)' series. In bonding devices, impacts can occur due to overshoot during stopping, which may damage components. However, by overriding to a low speed after driving to the designated position, overshoot during stopping can be minimized, protecting the machine, materials, and workpieces. *For more details, please download the PDF or feel free to contact us.
The motor controller feature "Timing Output Function" delivered by Cosmotex.
This is the "Timing Output Function" available in the series equipped with Cosmotex's proprietary development "PGS (Pulse Generation Software)." It emits output signals at specified positions, actual positions, or at arbitrary timings. Control is performed using the positional information from the pulse generation software "PGS," allowing for signal output without relying on external environments, thus eliminating the need for sensor input. It can be used for ON/OFF control in accordance with motor command positions, such as for strobes and camera triggers. *For more details, please download the PDF or feel free to contact us.
