Visual inspection software Product List and Ranking from 19 Manufacturers, Suppliers and Companies

[AI Image Inspection Case] Detection of Contaminants on Electronic Components

Detect contaminants on electronic components with AI image inspection software!

We received a request for a simple verification from an electronic component manufacturer that is already using our inspection software "EasyInspector" to see if it can detect contaminants on electronic components. [Overview of the Inspection Item] By using the "Comparison with Master Image" feature of EasyInspector, we were able to inspect one location in 0.94 seconds. We specified the inspection area by setting the mask function "Non-Detection Pixels." The light blue areas in the image indicate all the areas set as non-detection. By setting non-detection pixels, we eliminate false judgments in areas that do not need to be detected, which also shortens the inspection cycle. Our company responds daily to requests for verification, as well as support for settings and imaging methods from customers who have implemented our solutions. [Software Used] Software Used: EasyInspector The current "EasyInspector2" color package can perform inspections using the "Comparison with Master Image" feature.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Inspection of Spray Quality

We will automate the quality inspection of spraying done visually using AI image inspection software!

This is a request from a manufacturer of superhard materials such as metals. They were considering automating the inspection process for spray defects, based on the current situation where the quality of the spray (product inspection) is visually confirmed through captured spray photos or overlays of those photos. 【Inspection Settings and Results】 By using the "Scratch and Defect Inspection" feature of EasyInspector, we were able to inspect one location in 0.49 seconds. The left image is the master image (settings screen). By specifying the pink circle, the inspection area can be set. The right image is the settings screen. 【Software Used】 Software used: EasyInspector The current 'EasyInspector2' color package can be used for [Scratch and Defect Detection] inspections.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Inspection of Wiring Position

We will inspect the position of the wiring of the harness attached to the connector using AI image inspection software!

This is an inquiry from an electronic component manufacturer. We will inspect the harness attached to the connector. Our company offers a "simple evaluation service" provided by technical staff free of charge. If detection or judgment can be made during the simple evaluation, we will conduct a "feasibility verification" test, which simulates actual operation, to evaluate processing time and judgment accuracy. Additionally, we offer free rental of demo units, allowing users to experience the inspection software firsthand, and we recommend implementation only after they are satisfied. 【Inspection Settings and Results】 By using the "Presence of Specified Color Inspection" function of EasyInspector, we were able to inspect two locations. To conduct a simple verification, we edited the images of the samples we received and created images of defective products with color swaps. The blue display indicates a pass in the inspection results, while the red display indicates a fail.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Inspection of Chip Components on Circuit Boards

This is a simple verification to check the presence or absence of chip components on the substrate and to read the letters on the IC!

Inquiries about electronic components, especially circuit boards, can be said to be the most common cases we receive. Currently, our inspection software is being used for over 1,000 various image inspections. [Inspection Settings and Results] By using the "Comparison with Master Image" feature of EasyInspector, it was possible to check for the presence of five chip components and whether the IC printing was present. However, detecting components with text could not be done with just one camera. By narrowing the field of view and installing multiple cameras, detection may be possible. The blue frame in the image indicates the detection frame for pass items, while the red frame indicates the detection frame for fail items. [Software Used] Software used: EasyInspector710 (formerly EasyInspector) The current 'EasyInspector2' color package can perform inspections with the "Comparison with Master Image" feature.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Inspection of Lead Wire Color and Insufficient Terminal Insertion

The AI image inspection software detects lead wire color and terminal insertion deficiencies!

One of the common inquiries we receive from customers is regarding the inspection of cable lengths and colors. As a basic procedure, we first request customers to send sample products for a preliminary verification. The inspection framework has been established for each wiring (8 colors) and each terminal (7 locations). Both the lead wires and terminals utilized EasyInspector's "presence or absence of specified color" inspection. For lead wires, the specified colors (8 colors) are designated from the screen, and for terminals, the yellow part of the terminal is specified from the screen. If the specified color is present in a quantity greater than the lower limit, it is considered a pass (OK). If the lead wire does not have the specified color in a quantity above the lower limit, it is judged as a different position (NG). If the quantity of the specified color for the terminal is insufficient, it is deemed as insufficient insertion (NG).

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Dimension Inspection of Parts

The AI image inspection software measures and evaluates the dimensions of the specified terminal parts of each component!

We received inquiries from manufacturers of semiconductors and electronic components, and we conducted a simple verification of the dimensions of electronic parts and terminals. In cases where it is difficult to ship samples, we offer demo units for free, allowing users to experience the inspection software firsthand. Additionally, a trial version is available for download on our website. The inspection software allows for easy pass/fail judgment, operated similarly to Windows software. 【Inspection Settings and Results】 We conducted verification using the samples we received. As a result, we were able to measure the dimensions of the specified terminal parts of each component and make judgments. By using the "Dimension Angle Inspection" function of EasyInspector, we measured 10 positions and made judgments in 3.83 seconds. The left image is an enlarged view of the inspection settings screen. The right image is the inspection results table, where it is possible to set dimension conversion values and record them in CSV format as needed.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Detection of Black Pins

The AI image inspection software detects excess parts of a pin in one location!

A metal processing manufacturer established during the Taisho era is achieving meticulous product management using our inspection software. 【Inspection Settings and Results】 By using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to detect excess material on a pin in one location and make a judgment in 0.09 seconds. In this inspection, when there is excess material on the pin, the image appears as if "the black ring is missing," so we set the criteria to determine pass or fail based on whether the amount of detected black falls below the standard value. When performing image processing under the same conditions, there was a difference in detection amounts between OK and NG products, allowing us to distinguish between the two states through image comparison. However, since the color judgment tolerance range was set somewhat strictly, there is a risk that detection may not be stable depending on conditions such as the brightness of the imaging environment. 【Software Used】 Software Used: EasyInspector Current 'EasyInspector2' color package can inspect for the "Presence of Specified Color."

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Detection of Bent Connector Pins on Circuit Boards

The AI image inspection software detects bent pins of connectors on circuit boards and similar-looking counterfeit products (different items)!

We received an inquiry from an electronics manufacturer who is trying to create a simple inspection jig by linking a general-purpose camera and a general-purpose PC at the lowest possible cost. They want to detect issues such as bent pins on circuit board connectors and mistakes in ROM installation using a camera, and we have accepted their request for preliminary verification. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we detected 31 differences and were able to determine visually similar items (different products) in 3.85 seconds. However, there are conditions. We verified the deformation of the connector as "large." The bending of the pins was created by us, but the deviation in the tip position due to bending is likely to be significant (over 1mm). For the inspection of the connector's "lock" state, since the normal "lock" state was unknown, we initially reported the detection by comparing it to the open state. 【Software Used】 Software used: EasyInspector710 (formerly EasyInspector) The current 'EasyInspector2' color package can perform inspections using the "Comparison with Master Image" feature.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Circuit Board Pin Pass/Fail

We will determine the pass or fail of the substrate implementation, pin installation, and any paint overflow.

This is an inquiry from an industrial equipment manufacturer we have been in contact with for some time. Our inspection software has a track record of over 2,000 image inspections. We have numerous inspection cases published, including metals, plastics, food, electronic substrates, and pharmaceuticals, so please check our website to see if there are similar cases to the inspections you are considering. 【Inspection Settings and Results】 By using various functions of EasyInspector, we were able to detect the presence or position differences of 55 locations and determine visually similar products (non-conforming items) in 0.54 seconds. Regarding NG items like pins, it has been reported that a setting where detecting the unpainted black state instead of the blue paint is stable, and for settings where exceeding the boundaries is NG, it is better to inspect based on the pixel count of the specified color within the frame rather than using size determination for the detection points.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Detection of the Orientation of Pins in Electronic Components

All 10 locations of the reverse-mounted pins of the electronic components have been detected!

A manufacturer that develops and sells electronic components and devices inquired at our booth during the exhibition. In light of the current social situation, we are also accommodating meetings via web conference. After understanding the overview of our systems and software, it is common for us to receive sample submissions. Following detailed discussions, we can provide specific proposals regarding operational methods, making the process smooth. [Inspection Settings and Results] As a result, we were able to detect all 10 locations of the NG (reverse attachment) parts. However, there was one location at the edge of the screen (where only half of the pin is visible) that was misjudged. (The NG parts created by processing the images total 10 locations, but the verification resulted in detecting 11 locations.) Currently, it is difficult to distinguish between OK and NG in the images, so adjustments are needed to enhance the differences, such as improving the lighting. For "DeepSky," the resolution of the images we received (16M) is too large, so additional software to split the images will be necessary. [Software Used] Software Used: DeepSky

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Measurement of Nut Dimensions

We will measure the dimensions of the nuts using AI image inspection software and determine pass or fail!

We received an inquiry about nut measurement from a manufacturer of mission parts such as truck components. I believe that traditional methods of "image analysis" and "image processing" will not be completely replaced by AI (deep learning). Depending on the customer's wishes and operational conditions, we will consider more cost-effective proposals through free simple verification and report back. 【Inspection Settings and Results】 By using EasyInspector's "Dimension Angle Inspection" feature, we were able to measure one dimension in 0.52 seconds. In the left image, the good product was detected within the reference value and was deemed "pass." In the right image, when a different nut (with a different height) was attached, it exceeded the height reference value, resulting in a "fail" judgment.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Inspection of Scratches on Metal Parts

We will propose inspection software tailored to the inspection target, operational conditions, and your preferences!

We conducted a simple verification of the detection of scratches on metal parts. In our communication with the customer, we sometimes report both the traditional rule-based inspection software and the AI (deep learning)-based inspection software for their consideration of which is better. 【Inspection Settings and Results】 As a result of the verification using the samples provided, scratches on metal parts were detectable by using ring lighting. By utilizing the "Scratch Inspection" feature of EasyInspector, we were able to detect scratches in 0.34 seconds from one location (the entire screen). Adjustments to the settings are necessary for different diameters and lengths. DeepSky also achieved static detection in 0.3 seconds. The left image is an enlarged view of the detection area from EasyInspector. The right image is an enlarged view of the detection frame from DeepSky.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Counting the Number of Products in a Tray

Count the number of products on the tray using AI image inspection software!

A plastic processing manufacturer requested a simple verification to count the number of products on a tray. 【Inspection Settings and Results】 As a result of the verification with samples, the number of products on the tray could be counted accurately. However, if there is extreme unevenness in the way light hits the products, false detections are likely to occur. While counting was possible, it seemed necessary to adjust the lighting environment so that the entire setup appears to have a similar color tone. (During the verification, adjustments were made under indoor lighting to the exposure time and the position of the inspection frame to avoid false detections.) 【Software and Equipment Used】 Software Used: EasyInspector710 (formerly EasyInspector) Field of View: Approximately 531 x 426 mm Minimum Size of Inspection Target: 15 mm Number of Inspection Points: 1 Camera Resolution: 1.3 Megapixels Lens Focal Length: 8 mm Distance Between Lens and Product: Approximately 700 mm Lighting: Indoor Fluorescent Light

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Defects in Resin Molded Products

We will detect foreign objects, burrs, and shorts in circular parts with a diameter of 35mm using AI image inspection software!

We conducted a free evaluation of the appearance inspection of resin molded products. This involved detecting foreign objects, burrs, and shorts in a circular part with a diameter of 35mm. The ideal inspection setup was to observe the parts on a conveyor without fixing their position, with a target inspection cycle of 1 to 2 seconds. This inquiry is a case that falls within the expertise of our appearance inspection software, DeepSky. 【Inspection Settings and Results】 Regarding the detection of "foreign objects, burrs, and shorts" in the resin molded products you sent, we were able to detect foreign objects and burrs with high accuracy. For the foreign objects in the samples you provided, we achieved nearly 100% detection. For the burrs in the samples you provided, we also achieved nearly 100% detection. For shorts (missing pieces), we achieved nearly 100% detection in the samples you provided. However, for shorts (small chips), there were instances where detection was not possible, with an accuracy of about 20-30%. This time, we used software called DeepSky, which employs AI (Deep Learning) for inspection. By training the software on the areas we want to detect, it adjusts its own settings and improves its recognition capabilities.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Assembly Inspection of Molded Products

We will conduct assembly inspections of resin-molded parts such as automotive components! We will determine similar-looking similar products (different items)!

Automotive parts and other resin-molded components may vary in the presence of clips, colors, or positions due to differences in specifications. However, in the case of similar products, accidents have occurred where similar but different items were shipped because they looked almost identical. 【Inspection Settings and Results】 By using EasyInspector's "Presence of Specified Color Inspection" feature, we were able to detect differences in the color and position of clips in nine locations and determine similar-looking items (different products) in 0.24 seconds. Our company offers verification and support from technical staff on a daily basis. If you have any issues, questions, or uncertainties during operation, please feel free to contact us at any time.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Inspection and Recording of Electronic Components

We will inspect small electronic components and record them in CSV format and images!

There have been inquiries about the setup method to automate new inspections even from electronic component manufacturers who are already using EasyInspector. There was a request to use the current imaging environment for a different inspection, but since the size of the inspection target is smaller, it was decided to send samples for verification. 【Inspection Settings and Results】 By using EasyInspector's "OCR Pro" function, we were able to successfully inspect five locations. Our company's ring lighting was not large enough to capture the entire workpiece, but we were able to confirm all requested inspections. The camera and lens were installed directly above to ensure the printed components could be verified. We created five inspection frames for this inspection. The image on the left shows the list displayed on the inspection results screen. The image on the right is the detailed settings screen for recording in CSV and image format.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Card Edge Dimension Inspection

Detect the dimensions of the card edge of the printed circuit board and determine good and defective products!

There was an inspection deficiency in the card edge processing section of the printed circuit board, resulting in defective products being released to the end user, which caused damage to the counterpart's motherboard connector. We received a request from an electronic component manufacturer to establish a cost-effective automated inspection system as a permanent solution. 【Inspection Settings and Results】 By using EasyInspector's "Dimension Angle Inspection" feature, we were able to detect the difference between good and defective products and make a judgment in 0.35 seconds. However, the measurement section during verification is not the accurate width of the tip but rather the vertical dimension of the screen. The left image shows the master image (settings screen) where the inspection area is specified with pink and green lines. The right image displays the inspection results, with pass results shown in blue.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Inspection of Laser Printing

The AI image inspection software evaluates the laser printing engraved on the product!

A comprehensive electronic components manufacturer is considering our inspection software with the aim of reducing mistakes and man-hours as they transfer equipment to Japan. Until now, there was only one pattern of printing, but due to requests from users, there is a need to inspect different engravings for each user to avoid errors. **[Inspection Settings and Results]** By using the "Comparison with Master Image" function of EasyInspector, we were able to evaluate the laser printing at six locations. The left image shows the settings. The red and blue boxes in the right image indicate the alignment correction frames. EasyInspector is an easy-to-use, general-purpose image inspection software that can utilize low-cost USB cameras. By simply installing the software and connecting commercially available webcams, you can build an inspection system in a DIY manner that is both low-cost and simple. Since all components, including the image processing engine, are developed in-house, we can flexibly accommodate customizations. **[Software Used]** Software used: EasyInspector The current 'EasyInspector2' color package allows inspection using the "Comparison with Master Image" feature.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Connector Insertion Inspection

The AI image inspection software detects missing connectors and makes pass/fail judgments!

This time, we received an inquiry from a lighting equipment manufacturer. As the demand for inspection automation due to labor shortages has been increasing year by year, there are various types of image inspection systems. Based on over 2,000 successful implementations, our all-in-one image inspection software, themed "easy operation for on-site users," is steadily increasing its implementation results. 【Inspection Settings and Results】 As a result of verification with the sample provided, it was possible to inspect for missing connectors. We created a simple fixture using blocks for the inspection. The field of view was set to accommodate the entire workpiece, and we used EasyInspectors for the "presence or absence of specified color inspection." This time, inspection frames were set at four locations. The left image shows the master image that was set. The light blue and red areas are for misalignment correction. The right image, "Detection Frame 002," shows a failure indication in red because the cable was not inserted. The blue frame indicates a passing detection frame.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Register/Pad Chip Inspection

Automate precise inspection of printed circuit boards with AI image inspection software! It inspects for resist misalignment and pad defects.

We received an inquiry from a manufacturer engaged in the design and production of various electronic circuit boards for industrial equipment, expressing a desire to automate the precise inspection of printed circuit boards. 【Inspection Settings and Results】 We were able to inspect the misalignment of the resist and pad defects in the sample provided. We used EasyInspector's "Comparison Inspection with Master Image." The inspection frame is shown in pink and green (left image). In the actual inspection, it is necessary to enclose the pads to be inspected within the frame. In the right image, the defective product within the inspection frame is indicated by a red inspection frame, as it was inspected. Five inspection frames were set, with a cycle time of 3.49 seconds. 【Software Used】 Software Used: EasyInspector710 Field of View: Approximately 131 x 113 mm Minimum Size of Inspection Target: 2 mm Number of Inspection Points: 2 Camera Resolution: 20 million pixels Lens Focal Length: 16 mm Distance from Lens to Product: Approximately 160 mm Lighting: We tested with a dome placed over ring lighting, simulating dome lighting (to evenly reflect the pads). Current inspections can be performed with the 'EasyInspector2' color package using the comparison with the master image.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Inspection of Resistors and Capacitors on Circuit Boards

We will inspect for mismatched or missing resistors and capacitors on the circuit board using AI image inspection software!

This is an example of circuit board inspection for an electronic component manufacturer. 【Inspection Settings and Results】 As a result of verification conducted with the samples we received, the EasyInspector's "Presence or Absence of Designated Color Inspection" function was able to determine the presence of different types of resistors and capacitors, as well as any missing components. The verification involved judgment at 8 inspection points in 2.98 seconds. The left image shows the inspection frame settings and the master image. The right image shows the area filled in light blue, which indicates the detected designated color. Since this amount falls within the acceptable range, it was judged as passing and is displayed with a blue frame. 【Software and Equipment Used】 Software Used: EasyInspector710 (formerly EasyInspector) Field of View: Approximately 60 x 45 mm Minimum Size of Inspection Target: 2 mm Number of Inspection Points: 8 Camera Resolution: 5 million pixels Lens Focal Length: 25 mm Distance Between Lens and Product: Approximately 290 mm Lighting: Linear fluorescent light Distance Between Lighting and Inspection Item: About 100 mm above the workpiece The current 'EasyInspector2' color package can inspect for the "Presence or Absence of Designated Color."

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Inspection of Metal Etching

Detecting and judging small defects in metal etching with AI image inspection software!

This is an inquiry from an electronic component manufacturer primarily engaged in the production of printed circuit boards. They have requested a simple verification of metal etching processing. Inspection of fine defects can be conducted meticulously using enlarged images. Our company has contracts with agents in Malaysia and China, and sales are also possible. We have also received inquiries from Japanese manufacturers whose products are manufactured at overseas offices. 【Inspection Settings and Results】 Using EasyInspector's "Comparison with Master Image" function, we focused on the smallest defect among the 12 workpieces you sent. We divided the inspection frame into multiple sections and performed shift correction for each to minimize the detection of noise. However, the inspection time takes about 15 seconds. To shorten the inspection cycle, we suggest using multiple cameras or lowering the resolution. However, reducing the resolution may affect the detection capability (stability) of extremely small defects.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Inspection of Scratches on Metal Products

The AI image inspection software detects scratches on metal products!

We received inquiries from material manufacturers as well. This is a simple verification based on the images provided. Our inspection software is used by a wide range of customers for inspecting minute dirt on products. 【Inspection Settings and Results】 We conducted the inspection using the EasyInspector "Scratch and Defect Inspection" function, but it also detected some dark black areas from rubbing. If we could illuminate the area we want to detect from a diagonal angle and make it physically easier to see, it is likely that detection would be more stable. If sending sample products is difficult, you can download EasyInspector from our website to experience the scratch detection inspection firsthand. Additionally, we offer a demo unit rental service, so equipment such as cameras and lenses can also be rented. 【Software Used】 Software used: EasyInspector710 (formerly EasyInspector) You can conduct inspections with the current 'EasyInspector2' color package for [Scratch and Defect Detection].

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Support for Setting Up Text Reading Inspection

We will conduct text reading inspections of products using AI image inspection software! We also provide support for settings after purchasing the software!

This is an inquiry from a manufacturer that has been using our services for some time, regarding the settings for character recognition. Our company offers a "Simple Evaluation Service" provided by technical staff free of charge. If detection and judgment are successful during the simple evaluation, we recommend conducting a "Feasibility Verification" test, which simulates actual operations to evaluate processing time and judgment accuracy. Additionally, we offer demo units for free, allowing customers to physically interact with the inspection software and experience it firsthand. We also provide daily support for inquiries regarding challenging imaging environments that directly affect accuracy, such as "fine defects," "glossy workpieces," and "black parts on a black background." [Inspection Settings and Results] The reason the third frame number of EasyInspector was not being read correctly was due to the position of the frame. I provided guidance via email to adjust the reading frame based on the reference image. Additionally, due to the image being somewhat dark, when the decimal point digit count was set to "automatic," it sometimes detected a decimal point from an empty area. In this case, I explained that unchecking "automatic" and setting the digit count to 0 would resolve the issue.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Detection of black spots, scratches, and shorts in connectors.

We will verify the inspection of products where it is unclear where defects may occur on the parts using two software programs!

A manufacturer of high-performance precision plastic molds and press molds has contacted us through our website to automate visual inspection. On our website, you can download a 60-day free trial of EasyInspector and try out DeepSky's web version. Please check it out. 【Inspection Settings and Results】 We submitted the results of using both EasyInspector and DeepSky. Considering the variability in the pad suction process and the uncertainty of where defects may appear on the parts, it is likely that DeepSky is more suitable. In the web trial version of DeepSky, you can only test finding what you have been taught. If you would like to verify the OK/NG judgment, we can lend you the full version for free. 【Software Used】 Software used: EasyInspector, DeepSky Learning Version Number of inspection points: 1 location, finding defects from the entire screen.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Presence or Absence of Non-Woven Fabric

We will inspect the presence or absence of non-woven fabric set with AI image inspection software!

This is an inquiry from a manufacturer of industrial robots. We received sample images and conducted a simple verification. They requested to inspect the process of setting 50 non-woven fabric sheets to ensure there are no omissions. 【Inspection Settings and Results】 This time, we set the good product image provided as the master image and were able to conduct an inspection for the presence or absence of non-woven fabric. The right image could not detect the specified black pixels as set, so the left image displays a red detection frame (fail). 【Software Used】 Software used: EasyInspector The current 'EasyInspector2' color package can inspect for the presence or absence of specified colors.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Detection of white spots and white particles in packaging materials.

We will conduct inspection and testing for the detection of white objects and white spots in packaging materials!

This inquiry is from a manufacturer of containers and packaging materials. They are a valued customer with whom we have had multiple transactions in the past. Our technical staff receives various inquiries daily and provides careful support regarding inspection setup methods and imaging environments. This time, the inquiry is about the setup method for detecting white objects and white spots in packaging materials. **[Inspection Setup and Results]** The inspection setup was changed from "comparison with the master image" to "presence or absence of specified color." The image is an enlarged version. In the case of "comparison with the master image," subtle differences for each inspected item (such as the reflection of light due to surface irregularities) may also be detected, leading to a higher risk of misjudgment. However, with "presence or absence of specified color," only white spots will be detected, reducing the likelihood of misjudgment. The specified color was registered as "white" (RGB all 255), and the "color judgment tolerance range" was set to "140." By setting the "detection size judgment" to "count mode" and using "count mode," we can determine whether each individual white spot is classified as NG or OK based on its size (perimeter).

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Solder Inspection on Circuit Board

We will conduct an inspection to ensure that the chips and solder on the substrate are correctly placed!

This is a request for jumper checks through soldering work on the substrate. A sample implementation board measuring 80mm x 40mm has been provided, along with specified camera and lens. The flow meter manufacturer has contacted us through our website to discuss standardization of the work. 【Inspection Settings and Results】 Five inspection frames were set up for each inspection location. Of the five inspection frames, three were configured using EasyInspector's "Comparison with Master Image" inspection function to detect whether chips are mounted, among other things. Two of the five inspection frames were set up using the "Presence/Absence of Specified Color" function to detect only when there are no chips or solder. If defective parts exceeding the reference value are detected, the result will be deemed "Fail."

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Detection of Center Misalignment and Burrs in Metal Products

The AI image inspection software determines burrs and center misalignment in metal products' holes!

There are two requests: to detect and identify burrs in a hole (with a hole diameter of 2mm) and to determine the misalignment of a part with text centered on a 50mm square plate. This inquiry came from a manufacturer of air conditioning equipment considering an automatic inspection system. 【Inspection Settings and Results】 By using the EasyInspector "Presence of Specified Color Inspection" function, we were able to detect the differences in the two holes and determine the misalignment in 1.49 seconds. We introduced a 30-day trial service available for download from our website, allowing them to try it out and provided guidance on the setup method. We suggested changing the "Correction Position" (red frame and light blue frame), the values for "Color Judgment Tolerance Range," and the "Pass/Fail Criteria Value" to "Both." Additionally, we noted that there are areas where misjudgment may occur due to uneven brightness (the edges appear darker). We advised them to reconsider the position and brightness of the lighting.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Inspection of Red Eye Defects in Soldering

We will improve the variability in the judgment criteria for "good products" and "defective products" in visual inspections through automated inspections!

There have been numerous inquiries regarding substrate inspections, and a considerable number of customers are already utilizing our services. This inquiry comes from a harness manufacturer that is active in cutting-edge wiring technology. In visual inspections conducted by workers, there is often variability in the criteria for determining "good" and "defective" products among inspectors. The more ambiguous the judgment criteria are, the more inconsistent the inspection results tend to be. We propose stable and efficient production through image inspection. 【Inspection Settings and Results】 By using EasyInspector's "comparison with master images" feature, we were able to detect differences in the positions of defects and identify similar-looking items (different products) with red eyes. The inspection time was approximately 3 seconds. We believe that inspections are relatively easy if the lighting environment is stable. The rule-based traditional image inspection software used this time and the AI (deep learning) image inspection software each have their own strengths and weaknesses. Please contact us to determine which inspection method is more suitable.

Company：スカイロジック
Price：Other

Image Processing Software
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Visual inspection software Product List and Ranking from 19 Manufacturers, Suppliers and Companies | IPROS GMS

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