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  1. Home
  2. Machine elements and parts
  3. テクノサポート
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テクノサポート

EstablishmentDecember 1994
capital2100Ten thousand
number of employees5
addressOsaka/Suita-shi/23-5 Enoki Town
phone06-6170-2663
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last updated:May 15, 2023
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テクノサポート List of Products and Services

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How is the lubricant contaminated?

Contaminants in lubricating oil are the killers of machines. The mechanism by which lubricating oil becomes contaminated is such that even new product oils are already contaminated!

High levels of particles contained in lubricating oil are closely related to: - Machine failures - Unexpected downtime - Loss of revenue Effectively removing these invisible contaminants means improving efficiency and productivity, which in turn leads to increased profits. Therefore, many business owners are reevaluating their lubricant and reliability strategies. New oil? What are the internal sources of contamination? What are the external sources? Human factors...!? Improving machine reliability and efficiency is an ongoing challenge, requiring constant adjustments and adaptations to plans in order to maximize equipment output. The IOW oil centrifugal oil separator is considered the most efficient and rapid return on investment oil filter that can be installed. It utilizes centrifugal force to extract submicron particles.

  • others
  • Other safety and hygiene products
  • Piping Materials

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Online exhibition announcement for the new technology IOW centrifuge at the High Precision and Difficult Processing Technology Exhibition.

We will participate online in a technology exhibition organized by the Nikkan Kogyo Shimbun that provides optimal solutions to the diversifying challenges and needs of manufacturing.

In today's diverse fields such as automotive, aerospace, electronics, medical devices, and food processing industries, there is a demand for unique "technologies" that offer high added value and high functionality, which require advanced manufacturing techniques. The "High Precision and Difficult Processing Technology Exhibition" is a technology exhibition that introduces more advanced manufacturing technologies with the theme of pursuing extremes. Our company will be exhibiting the newly designed centrifugal oil separator from IOW Corporation online.

  • Hydraulic Equipment
  • Other cleaning machines
  • Other environmental equipment

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IOW Corporation Centrifugal Oil Separator

Centrifugal oil separators with a sludge monitoring system using advanced commercial separation technology. A remarkable product that efficiently removes harmful contaminants from lubricating oil.

- Removal of impurities and particles from lubricating oil - Promotion of high performance and economical operation of engines - Prevention of wear on critical machine components - Separation of solids from liquid phase using centrifugal force - Reduction of necessary equipment maintenance - Sludge monitoring system (separator control unit) is standard equipment - Quick recovery of initial investment is possible - Applicable specifications in various industries

  • Other cleaning machines
  • Hydraulic Equipment
  • Other cleaning tools

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Online exhibition announcement for special magnet filters at the High Precision and Difficult Processing Technology Exhibition.

We will participate online in a technology exhibition hosted by the Nikkan Kogyo Shimbun, providing optimal solutions to the diversifying challenges and needs of manufacturing.

In today's diverse fields such as automotive, aerospace, electronics, medical devices, and food processing industries, there is a demand for unique "technologies" that offer unparalleled high added value and high functionality, requiring advanced manufacturing techniques. The "High Precision and Difficult Processing Technology Exhibition" is a technology exhibition that introduces more advanced manufacturing technologies with the theme of pursuing extremes. Our company will be showcasing a special magnetic filter that can remove ultra-fine metal powders down to 0.07μ, significantly extending machine life.

  • Other machine elements
  • Electric discharge machine
  • Other cleaning machines

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Fully automatic inking and cleaning system with 1100 lpi high-definition printing.

The heavy labor tasks of traditional printing processes are no longer necessary! High-definition flexo printing and the inking and cleaning systems are fully automated.

The new system combines "high-definition black pearl printing technology" with "fully automatic inking and cleaning systems," solving the labor-intensive tasks of traditional printing processes. With a smooth surface and high hardness, the occurrence of fine pores is below 0.5%, enabling ultra-high dimensional and ultra-high-definition flexo printing with the "ultra-high-definition black pearl printing technology." By integrating this with the "inking and cleaning system" that allows for fully automatic inking and cleaning, the ink dispensing and cleaning processes are automated, leading to higher production efficiency and dramatically reducing the operator's workload. The system also includes a device called the "carbon doctor chamber," which scrapes off excess ink sent from the chamber body to the roll. Even after 10 years, it remains as good as new, and its ultra-lightweight design makes maintenance and cleaning tasks very easy. It also possesses excellent characteristics, such as reducing the consumption of ink and cleaning agents by approximately 20%. 【System Features】 ■ Even higher precision flexo printing ■ Fully automatic inking and cleaning system ■ Lightweight chamber and easy maintenance capabilities

  • Printing Machinery

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BFT Flexo Inking and Cleaning System

Integrated solution for flexographic printing machines. A system that integrates the BFT carbon doctor chamber with a fully automated inking and cleaning device.

BFT Flexo was born out of the necessity for innovation in inking devices within the flexographic printing industry. Traditionally, most ink circulation devices have been manual. To improve this situation, BFT has developed a system that integrates the BFT Carbon Doctor Chamber with a fully automated inking and cleaning device! This contributes to converters aiming for process optimization as a means to achieve the highest levels of flexographic printing and coating technology. While BFT Flexo and BFT Carbon can certainly be used individually without any issues, integrating these two systems allows for a significant enhancement in production efficiency.

  • Commercial printers

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A transformation that questions the world of printing - BFT Carbon Chamber

After 10 years, still like new, easy maintenance, a wide range of production sizes, and ultra-lightweight carbon fiber doctor blade chamber finally arrives!

- Like new even after 10 years - Ultra-lightweight - High rigidity - High water repellency - High reliability - Easy maintenance - Wide range of manufacturing sizes It provides a like-new appearance and stable performance and reliability even after 10 years. Furthermore, the unique system from Italy's BFT company, the airbag-integrated crossbar system, offers uniform contact pressure of the doctor blade without bias. Additionally, the unique blade holding mechanism allows for easy attachment and detachment of the blade. During maintenance, its ultra-lightweight nature demonstrates excellent workability.

  • others
  • Other FA equipment
  • Commercial printers

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Mechanical Maintenance - Eye-Opening Oil Management

Mechanical Maintenance - Eye-Opening Oil Management Aiding in Reevaluating Conventional Oil Management - This will surely be an "eye-opener."

The fluid system, which can be said to be the lifeline of machinery, reduces operating costs while maintaining optimal operating conditions and improving quality of results. To meet the conflicting and stringent conditions, reducing downtime is a key approach. How about reconsidering the following items? - Quantification of lubricant cleanliness - How clean is the new oil? - Degree of lubricant cleanliness - Relationship between maintaining lubricant cleanliness and machine lifespan - Contamination issues - Practical proposals

  • Technical and Reference Books
  • Technical and Reference Books
  • Other machine elements

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Active at the crushed stone site - Special Magnet Filter -

The harsh working environment and the impact of metal contamination on work vehicles are not surprising. Special magnetic filters are also playing a role here.

The harsh working environment of mines and quarries can cause even high-quality work vehicles to fail early in their lifespan. Additionally, excessive downtime due to failures is common in excavation operations. The special magnetic filter "Magnum" reliably captures submicron iron-based particles that are difficult to remove with existing filter systems, preventing pressure loss, clogging, and re-emission. It also demonstrates excellent effectiveness in heavy machinery operating on the front lines of the site, such as large excavators and roof bolters, which are affected by metal contamination in hydraulic systems. Please try the "Magnum," which is performing well in overseas sites.

  • Hydraulic Equipment
  • Other conveying machines
  • Fuel system parts

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A Powerful Ally for EDM - Special Magnetic Filter

Significantly contributes to maintaining the cleanliness of EDM machining fluid, which is directly linked to product finish and machine lifespan. Effectively captures a wide range of airborne particles from 0.07 to 260μ.

- Extension of EDM existing filter lifespan - Reliable capture of extensive microparticles in the machining fluid - Maintenance of machining fluid cleanliness - Extension of machine lifespan - Improvement of reliability - Enhancement of product finishing accuracy The ability to cut even ultra-hard alloys, which is an advantage of electrical discharge machining, means that ultra-hard microparticles are constantly circulating in the machining fluid. If these ultra-hard microparticles cannot be sufficiently removed by the filter system, it may trigger a "chain reaction of wear." When discharging the machining fluid, these microparticles are filtered as sludge, but the finer the mesh, the more expensive the filter becomes. Coarse filters are relatively inexpensive, but if they cannot adequately filter the sludge, they can cause failures in the main unit and affect the finishing accuracy of the products. Finer meshes tend to clog with sludge more easily, leading to increased frequency of replacement/cleaning, which in turn increases downtime (the time the machine is stopped for maintenance) and decreases work efficiency. Additionally, this results in economic losses and a higher environmental burden due to waste disposal. All these concerns can be resolved at once. Please try the special magnetic filter "Magnum."

  • Electric discharge machine

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Extendable filter system for machine tools - Special magnetic filter -

A filter system that is essential for the product accuracy and lifespan of machine tools. When used in conjunction with Magnum, it contributes to extending the lifespan of the filtration system and reducing environmental impact.

The "Magnum" has been proven to provide the following effects when adapted to machine tools: - By being installed alongside conventional filters, its lifespan can be extended. - Even when dirt has accumulated to the highest degree, the decrease in liquid delivery pressure remains at a very low level. - The range of particle sizes that can be removed spans from 1 micron to several thousand microns. - The usable life of the coolant can be significantly extended. - The lifespan of the machine itself can be prolonged. - Downtime for the machine can be reduced. - The costs of consumables, such as grinding discs, can be decreased. - The amount of filter waste is reduced, thereby decreasing environmental impact.

  • Hydraulic Equipment

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The strongest ally of small construction vehicles - special magnet filters -

We will completely solve the long-standing issue of small work vehicles equipped with HST that cannot use standard circuit filters! Here is an introduction to an affordable, compact, and easy-to-install product.

The HST allows for stepless speed changes and switching between neutral, forward, and reverse with a single lever operation. However, due to the high-pressure hydraulic lines and the structure where the flow direction of the oil switches bi-directionally every time the work vehicle moves forward and backward, a standard circuit filter cannot be used. A device with two sets of high-pressure filter housings, each equipped with a check valve, is necessary, but there are the following challenges: - It requires a large installation space. - It incurs significantly high costs. In small systems, the only countermeasure possible is to install a strainer at the outlet of the reserve tank at most. Therefore, we have been unable to find appropriate countermeasures for issues caused by fine iron-based contaminants floating in the oil. Magnum solves these problems all at once: - It is compact, easy to install, and very inexpensive. - It can be directly connected to bi-directional lines. - There is almost no pressure loss even when it becomes full of contaminants. - Captured iron-based fine particles do not reflow downstream. - It is suitable for high-pressure lines (guaranteed pressure of 6000 psi). - It captures 99.97% of iron-based contaminants at the 10um level. Please give it a try.

  • Other consumables
  • Hydraulic Equipment
  • Other machine elements

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A Powerful Ally for Gearbox Protection: Power Plant Edition - Special Magnet Filter -

Achievements developed in the harsh environment of F1 racing. Please take a look at the field report on the gearbox of the coal pulverizer operating in a thermal power plant.

"Magnum" was originally developed to improve the durability of transmissions in the harsh environment of F1 racing. It was later proven to make a significant contribution to the protection of large gearboxes used for pulverizing coal, which is the fuel for coal-fired power plants. Amid calls for the abolition of coal-fired power plants in pursuit of a decarbonized society, these plants continue to operate as electricity consumption expands worldwide. Naturally, unexpected system failures can lead to significant losses. The reasons why conventional barrier-type filters are ineffective, which led to the introduction of "Magnum," include the following: - They create pressure loss. - The viscosity index of the lubricating oil used is high. - They inadequately remove tiny iron-based particles that can damage the system. In any system, it is essential to quickly remove the increasing contamination to prevent a chain of wear. Since the installation of "Magnum" at the Didcot A power plant 18 months ago, it has been reported that the issues with the pulverizing mill gearbox, which occurred about four times a year previously, have become nonexistent. The earlier "Magnum" is installed, the more effective the protection of the mill, which means reduced losses!

  • Other consumables
  • Other mounting machines
  • filter

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A Powerful Ally for Gearbox Protection: Steel Mill Edition - Special Magnetic Filter

Originally developed to improve the durability of F1 race engines, the magnetic filter is effective in protecting the lubrication circuit of the cold rolling line in steel mills.

By introducing "Magnum" to the line, we can significantly reduce costs such as repair expenses, parts costs, and downtime. "Magnum" was originally developed to improve the durability of F1 racing transmissions. This is a performance report from a major steel company in Malaysia with a site area of 500 acres. Here, they were troubled by the accumulation of iron contamination in the transmission lubrication circuit of the cold rolling line. Even with two existing filter systems, fine iron contamination remained in the bearing lubrication circuit. With the introduction of Magnum, it was confirmed that a significant amount of visible iron contamination was captured in just 16 days! Following the trial of Magnum, the maintenance manager was convinced of the effectiveness of Magnum technology based on survey results showing improved oil cleanliness. Due to the positive test results, they decided to purchase an additional seven units for other lines. Our maintenance team was relieved to find that by introducing Magnum, they could eliminate the most harmful iron dust in the line, finally putting an end to the cycle of wear.

  • Other consumables

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Try the special magnet filter for improving the surface roughness and precision of EDM products.

The suspension of cutting fluid is due to the circulation of fine particles that were missed by the existing filter. A special filter reliably captures magnetic fine particles down to 0.07μm!

- Can be installed upstream of existing filters. - Pressure loss, flow rate reduction, clogging, and re-emission are guaranteed to be zero. - Effectively captures metal fine particles down to 0.07μm. - Experience the changes in the suspension state of cutting fluid. - Confirm improvements in product surface roughness and precision with clean cutting fluid. - Significantly reduces the frequency of regular replacements for existing filters. - Contributes to SDGs initiatives by reducing disposal costs. - Effects are sustained by specially arranged permanent magnets. - Reduced frequency of consumable replacements significantly decreases equipment downtime and improves productivity. - Effectively halts the chain reaction of wear, extending the lifespan of tools.

  • Electric discharge machine
  • Other machine tools
  • Special Processing Machinery

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Scales fall from the eyes. Special magnetic filters for improving the productivity of metal processing machines.

Significantly improve the fluid cleanliness of metal processing machines that circulate and filter processing liquids. Extend the lifespan of existing filters and drastically reduce the frequency of replacements, thereby increasing productivity.

The cleanliness of the processing circulation fluid, which is essential for machining accuracy. - Minimizes the operational (production) downtime of the processing machine. - Effectively removes ferromagnetic metal particles down to 0.07μ, which conventional filters cannot eliminate. - Zero pressure loss, flow reduction, clogging, and re-emission in the flow path due to specially arranged magnets. - Can be installed upstream. - Reduces/eliminates the consumption of expensive (environmentally harmful) conventional filters for end-users. - Significantly reduces the high costs of replacing/disposing of expensive existing filters. - Can be introduced at a low cost. - Proven results in various industries such as aircraft engines, power plants, and wind turbines.

  • Electric discharge machine
  • Other machine tools
  • Other consumables

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Removes particles down to 0.07μm! A magnet filter with zero clogging.

Can be introduced at low cost! A magnetic filter with no flow reduction or pressure loss. Proven results in various industries such as aircraft engines, power plants, and wind turbines!

Our company's magnet filters (magnetic filters) have a special internal structure that captures submicron particles using magnets, while preventing clogging and re-emission. This is a new type of magnet filter. When used in conjunction with conventional cartridge filters, it reliably removes fine iron powder that cannot be captured by filter paper but can cause significant damage to hydraulic circuits and gearboxes when accumulated. This magnet filter is essential for reducing maintenance frequency and maintaining performance of the equipment. 【Features】 ■ Reduces or eliminates the consumption of expensive conventional filters for end users. ■ Decreases filter replacement frequency, resulting in longer equipment operating time. ■ Effectively captures fine particles that pose a true threat to the equipment. ■ No clogging occurs, preventing pressure loss or flow rate reduction. ■ Significantly improves the cleanliness of the fluid system in the equipment. ■ Easy to install and reasonably priced.

  • Other machine elements

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Low flow, pressure loss, clogging, and goodbye magnetic filter?

As long as it is installed upstream of the existing filter, remarkable effects can be expected immediately.

- It can reduce or eliminate the consumption of expensive (environmentally burdensome) conventional filters for end users. - The frequency of filter replacement decreases, resulting in longer equipment operating times. - It reliably captures fine particles that pose a true threat to the equipment. - There is no clogging of the filter, causing no pressure loss or decrease in flow rate. - The cleanliness of the fluid system in the equipment is significantly improved. - Easy to install. - Reasonably priced. - A wide range of achievements across various industrial sectors.

  • Other machine elements

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High-resolution printer

FLUENTE iZ2: A versatile and cost-effective solution that supports variable data printing on various materials.

- High versatility - Excellent cost-performance digital imaging solution - Patented ink supply system - Easy maintenance - Nozzle replacement with plug-and-play system - High speed and high resolution - Infinite expandability through daisy chaining - Back printing possible: no web inversion required - Very robust and user-friendly ink supply

  • Commercial printers
  • others

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MICR Validator QCV Series Standalone Type

The magnetic level of MICR printing in the printing process for checks and promissory notes can be easily verified on-site by anyone to ensure it meets the standards!

Standalone MICR verification unit for printing environments Easy operation allows anyone to verify High reliability Adaptable to a wide range of sheet sizes Robust Detailed data verification possible when combined with the included QCX software Simple calibration through reading calibration sheets

  • Other inspection equipment and devices
  • Image Processing Equipment
  • Other FA equipment

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Real-time automatic viscosity measurement management system contributing to cost reduction.

Viscosity management, essential for material quality in the manufacturing site. Real-time automatic viscosity management directly contributes to reducing product costs. Trust in opti-color, with years of proven results.

Severe viscosity management in manufacturing environments where a few seconds of difference directly leads to significant product material loss. Manual work with traditional measuring cups faces considerable challenges. The accuracy differences in numerous simple measuring devices directly impact product costs. High precision that does not allow competitors to catch up. The real-time automatic viscosity measurement and management system from the German company opti-color, which has a long track record in various fields, demonstrates its power!

  • Other physicochemical equipment

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Ultimate water-based flexo printing requires real-time automatic viscosity management.

Three important elements of water-based flexo printing—viscosity, temperature, pH. For real-time viscosity management essential for high-definition printing, use an automatic viscosity management system!

This is an online viscosity management system that allows users to set numerical values for seconds, such as those used in Zarn cups, as they are, enabling high-precision control of viscosity. The automatic viscosity system from Opticolor Germany was developed to meet the needs of manufacturing sites. **Features** - Real-time viscosity management of products - Sturdy housing - Pressure-resistant explosion-proof structure - Repeated high precision that does not allow for deviations around the set viscosity value - Proven track record in various industries for over 26 years - Easy to perform original value checks in compliance with ISO 9000 - Thorough pre-shipment performance inspection Viscosity constantly changes during the manufacturing process. Operators working on the production line are constantly engaged in the battle for viscosity uniformity. Changes in viscosity can lead to increased defect rates in important products, directly resulting in significant losses. Viscosity management is essential for providing high-quality products. We contribute to the realization of real-time viscosity management in your workplace, independent of the operator's experience!

  • Viscometer
  • Other process controls
  • Other physicochemical equipment

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Ultimate water-based flexo printing with special ceramic coating anilox.

The challenge of low ink transfer in water-based flexo printing has been achieved at 95-100%. Moreover, it allows for high-definition printing, savings on ink costs, and prevention of mottling effects.

A special powder material for which CAE Corporation has obtained exclusive patent rights, allowing for automatic processing in sync with ceramic processing. ■ Smooth and highly hard, resembling black pearls ■ High-precision cell wall width structure ■ The occurrence rate of fine pores is below 0.5%. ■ Ink transfer rate improvement (95-100%) enables over 20% reduction in ink costs. ■ Flexible cell customization ■ Significantly improved cleaning efficiency, allowing for long-term preservation of initial anilox specifications ■ Capable of ultra-high dimension flexographic printing

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Special ceramic coating anilox for SDG measures.

Climate change measures in the printing industry - significant contributions to the reduction of volatile organic compounds. What is the groundbreaking new technology for high-definition water-based flexo printing?

A crucial first step for the printing industry towards a decarbonized society! A new technology that addresses the challenges of using water-based inks, where over 50% of the solvent is water. 【SDGs Challenges in the Printing Industry】 1. Elimination of VOCs (Volatile Organic Compounds) 2. Eradication of VOC combustion devices 3. Energy-saving printing 【Features】 - Smooth texture and high hardness - Achieved 0.5% fine pore generation - Improved ink fluidity - Over 20% reduction in ink costs - High-precision cell wall width structure - Customizable cells - Ultra-high dimensional and high-definition water-based flexo printing possible - Assurance of high quality through Esko HD certification and Opaltone certification The evolution of water-based flexo printing, also known as sustainable printing, has now made high-definition printing comparable to gravure printing possible, providing a perfect answer to the demand for reducing environmental impact from VOCs such as toluene.

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  • Other molds

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Special magnet filter for water quality improvement.

The effects are not limited to the removal of iron powder. It also improves water quality. It beautifully resolves health damage caused by long-term water system pollution.

**Features** - Capable of removing fine particles Can capture submicron particles (10μm to 0.07μm) - No clogging Since it does not clog, there is no pressure loss, and even when the capacity for capture reaches its limit, it does not hinder the operation of the device - Strong capture power Efficiently removes iron powder and other contaminants from liquids - No re-release Once captured and solidified, contaminants do not re-release as clumps, eliminating any risk of this dangerous phenomenon occurring.

  • filter
  • Hydraulic Equipment
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Active in the aviation industry - Special Magnet Filters

Magnetic filter that does not clog the lubrication system of aircraft jet engine gearboxes.

◆High-speed rotating jet engines operate in harsh environments. The important gearbox that assists the jet engine in functioning properly. Lubricating oil must be continuously supplied to each mechanism and circulate smoothly. Challenge: How to efficiently remove sub-micron level hard metal particles floating in the lubricating oil. ◆Introduction Story The development project for a magnetic filter for the gearbox lubrication line, which is crucial to the jet engine, started upon receiving a development request from Rolls-Royce. After more than 10 years of extensive research and testing, it finally received certification as official equipment. And it was ultimately adopted for the Trent 500 turbofan jet engine used in the Airbus A340. The magnetic filter, Magnum, contributes to the safety of air travel.

  • filter
  • Other Auto Parts
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No clogging at all! Magnetic filter (filtration device)

It is possible to capture magnetic particles (submicron 10μm to 0.07μm) that cannot be removed by filters!

Our company's "Magnet Filter (Filtration Device)" has an internal structure that captures sub-micron particles using magnets, while preventing clogging and re-emission. It is a new type of magnet filter. By using it in conjunction with conventional cartridge filters, it reliably removes fine iron powder that cannot be captured by filter paper but can cause significant damage to hydraulic circuits and gearboxes when accumulated. 【Features】 ■ Capable of removing fine particles Can capture sub-micron particles (10μm to 0.07μm) ■ Does not clog Since it does not clog, there is no pressure loss, and even when the capacity for capture reaches its limit, it does not hinder the operation of the device. ■ Strong capturing power Efficiently removes iron powder and other contaminants from liquids. ■ No re-emission Contaminants that have been captured and solidified do not pose the risk of re-emission as clumps. *For more details, please download the PDF or contact us.

  • filter

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Exhibition of New Ceramic Coating Anilox 2023

Exhibition at the Converting Technology Comprehensive Exhibition 2023. We had the opportunity to invite representatives from our global sales network agents from overseas to showcase demonstrations and more.

Smooth and high hardness Achieved 0.5% fine pore generation Improved ink fluidity Cell wall width is orderly and has a honeycomb structure Customizable cells Super high-dimensional flexo printing possible! CAE Black Pearl ceramic coating anilox is a special powdered material patented by CAE, which, when processed synchronously with ceramic processing, not only achieves a smooth and high hardness similar to black pearls but also significantly reduces the generation of fine pores that could not be avoided with ceramics alone, making it a groundbreaking coating technology.

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Special magnet filter

Special magnetic filters are widely used in quenching and scale removal processes at steel mills around the world to suppress iron-based contamination and in lubricants and hydraulic equipment.

Quenching and descaling operations at the steelworks The issues of fine contaminants such as iron and steel chips, rust, and iron oxide are caused by the quenching and scaling removal processes. Effective magnetic filters in the steel industry provide significant benefits in improving the performance of water circulation systems, cooling systems, filtration devices, filter systems, and fluid adjustments, playing a major role in improving and reducing the running costs of systems, extending the lifespan of system components, enhancing reliability, and significantly increasing critical uptime. Magnum is a simple and effective technology. In the "quenching" process, steel is heated for a certain period to harden it and then rapidly cooled by immersing it in water or oil. However, during this critical process, the scale on the surface of the steel detaches when water is applied. This contaminates the fluid systems such as cooling water. The water is usually sent to a large sedimentation tank where larger chips settle out. However, smaller chips and contaminants are recirculated and reintroduced into the system and processes. As a result, they can clog valves, rotary couplings, pumps, and spray nozzles.

  • Hydraulic Equipment
  • Metal bearings
  • Wastewater/wastewater treatment equipment

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Magnetic filter (filtration device)

The cooling system for power plants is important to ensure that equipment operates properly with the appropriate filters, preventing equipment failure and unplanned production stoppages.

Efficient magnetic filters play a significant role in improving the performance of filtration devices and filter systems/fluid control, enhancing/reducing the running costs of systems, and increasing operational rates. They have improved the reliability of systems at nuclear power plants in the Czech Republic. They were introduced to reduce failures of various mechanical devices, such as electric valves in steam lines, which were previously considered impossible to address. Magnum was introduced in the steam generator blowdown sample line of steam generator number 4 at the nuclear power plant. This area is of great interest to the owners and operators of the power plant from the perspectives of efficiency (energy is wasted during the blowdown process, but the efficiency of the steam generator is improved) and safety (especially in nuclear power plants, where the entire steam generation process is strictly managed). In the future, it will be necessary to further increase power generation efficiency to reduce greenhouse gas (carbon dioxide) emissions. Before the installation of Magnum, pollutants continued to circulate through conventional filters (most of which were smaller than 1 micron). These hard and sharp metal particles likely caused chain wear, eroding all valves and stationary parts of the system, thereby threatening the overall safety of the nuclear power plant.

  • Hydraulic Equipment
  • Cooling system
  • Generators and transmission motors

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Magnet filters for wind power plants.

Report on the installation of lubrication systems for wind power plant gearboxes. For the safety and reliability of fluid systems in environments such as offshore, where regular inspections are difficult.

A Magnum has been adopted for the lubrication line of a 750 kW generator's gearbox located in Sweden. A Magnom Clear 5" was installed downstream of a 10-micron existing filter, and after six months of normal operation, when the internal core was removed, a significant amount of contamination, including metal wear particles as small as 0.2 microns, was found, surprising those involved. Such fine metal contamination can trigger a wear chain in the gearbox, demonstrating the performance of the Magnum filter, which can efficiently and safely remove it. Wind power is gaining attention as one of the measures for SDGs because it can convert approximately 30-40% of the kinetic energy of wind into electrical energy, making it relatively efficient and difficult to emit greenhouse gases. However, due to the difficulty of regular inspections depending on the installation location (such as offshore), the safety and reliability of fluid systems are particularly important.

  • Metal bearings
  • Generators and transmission motors
  • Wind turbine

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Magnetic filter that removes the real threats in fluid systems.

What is the true threat to fluid systems? What is the "chain reaction of wear"? Introducing innovative approaches to improve system reliability. Essential information for safety measures.

Did you know? 80-90% of products manufactured worldwide are made of carbon steel. This carbon steel becomes ultra-hard and ultra-sharp micro-particles due to wear from operation, and when they move freely through fluid system circulation, a destructive process known as "wear chain reaction" occurs. Magnum reliably captures these iron micro-particles, which traditional filtration systems (filter-element type and magnetic type) could not address. Moreover, once captured, the contaminants cannot escape. There is also no clogging, which is common with filters. Is such a thing possible? It is. Its effectiveness has been proven in many field applications.

  • Piping Materials
  • Hydraulic Equipment
  • Other processing machines

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What is the MAGNOM (Magnum) magnet filter that is affordable and reliable?

Would you like to add patented technology for the removal of the most dangerous contaminants (the hardest, sharpest, and smallest contaminants) in fluid systems to an inexpensive filtration unit?

The engineering design company Magnom in England proposes to solve the majority of the causes of catastrophic failures in fluid systems by removing iron-based microparticles. The reason conventional filters have been unsuccessful in this removal is highlighted by the fact that traditional filtration technologies do not consider the threats posed by the size of contaminant particles. Magnom's patented technology is used in inexpensive filtration units that are added to conventional mechanical mesh filters. Magnom is widely utilized in hundreds of applications around the world, from F1 racing cars, where the purity of fluids is essential to prevent wear and maintain efficiency, to closed-loop systems like home heating appliances, such as Magnom-equipped boilers, which reduce the accumulation of iron powder in heat exchangers to improve overall fuel efficiency.

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  • Hydraulic Equipment

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I've never seen an air shaft this light.

Being lightweight is a good thing. Why not achieve easy, safe, and quick work with the beautiful-looking Italian brand air shafts? With love.

Up to 50% weight reduction. Through years of experience and focused investment, we have developed products that are extremely lightweight yet allow for completely safe operation. ATEM's air shafts can achieve a weight reduction of up to 50% compared to other products without compromising on quality. One of the reasons ATEM's air shafts are said to be the best in the industry is their ease of use. We continuously conduct research to further lighten our products and improve usability for end users. As a result, tasks can be performed more easily and quickly, bringing benefits to our customers' entire companies. In Italian, "anche l'occhio vuole la sua parte," meaning "appearance matters too." At ATEM, we apply anodized and zinc-plated standard finishes to most of our products, ensuring that our customers' shafts have the best appearance possible.

  • shaft
  • roller
  • Air Tools

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Stylish air shafts from an Italian brand.

The main body made using the aluminum alloy extrusion method is very lightweight and generates strong torque through 3 to 6 independent air tubes, regardless of the core material.

Ultra-lightweight aluminum air shaft Stylish Italian brand. Made by ATEM. Low price, ultra-lightweight, automatic centering function, high torque, high reliability, and easy maintenance. Custom-made shafts can be produced in diameters ranging from 25 to 500 mm. We provide the highest quality, ultra-lightweight shafts tailored to your specifications.

  • shaft
  • Air Tools
  • Printing Machinery

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Black pearl-like shimmering ceramic coating anilox technology.

Ultra-high printing quality, high resolution, and eCell-HD ultra-high-definition laser engraving technology that matches the needs of the latest TopDot plate technology.

Developed based on a honeycomb 60° cell pattern suitable for higher quality flexo printing. This cell has been stretched and designed using CAE's patented special powder, which has been applied to the black pearl ceramic coating technology for practical use. This high-tech solution reduces high-quality printing and ink deposition, functioning similarly to Teflon coating. In other words, it increases transfer efficiency, allowing for more effective ink transfer and the ability to transfer the appropriate amount of ink suitable for color matching. The eCellHD ultra-high-definition laser engraving technology offers the following benefits: 1. Improved ink transfer efficiency 2. Balance between high line count and solid printing 3. Reduction of dot gain 4. Stable ink transfer amount from cells 5. Consistent density and contrast achievable even at high line counts 6. Clean and sharp reproduction of highlights and midtones 7. Reduction of ink splatter 8. Compatibility with CTP, NX Kodak plates, flat top dots, etc. 9. Tracking service that guarantees the process from shipment to the user’s hands in perfect condition.

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Special ceramic coating anilox roll finally makes its debut in Japan.

Exhibited at Flexo Japan 2022 held in November 2022. A stunning debut of a new technology that overturns the conventional wisdom of anilox rolls!

From November 24 to 25, 2022, we made our debut of the new product BPC Anilox Roll at the tabletop show held alongside the IGAS2022 at Tokyo Big Sight. This marked our first appearance in Japan.

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New Technology Proposal: Ceramic Coating Anilox Roller

Innovative/strategic anilox solution provider - with ultra hardness and smoothness like black pearls, known as "Black Pearl Anilox."

This is a technical proposal from CAE, which has extensive experience in flexographic printing and coating technologies and techniques. The "anilox sleeve core," the heart of the printing machine, is specially designed and developed according to international standards, and is engraved according to the unique needs and requirements of the customer (screen, volume, selection of advanced cell technology). CAE ensures absolute dimensional stability with the highest quality standards, guaranteeing that the anilox sleeve operates at the maximum speed of the printing machine while achieving excellent print quality and optimal ink transfer.

  • Commercial printers
  • Printing Machinery
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Flexo printing revolution special ceramic coating anilox

Even though it's flexo printing, high-definition graphic printing is possible! BlackPear ceramic technology brings further technological innovation.

The Black Pearl Ceramic Coating developed by CAE is a patented technology that fundamentally overturns conventional wisdom regarding ceramic anilox. This coating process improves standard plasma coating heads through a unique design by CAE and promises to create perfect cell engravings that are not dependent on the skill level of ceramic operators, thanks to an automated robotic system that fully integrates ceramic thermal spraying and the BPCC process.

  • Ceramics
  • Paper and pulp products
  • Other packaging materials

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A new ceramic coating anilox roll that overturns common sense.

The common sense of anilox in Japan is changing! Achieve high precision like gravure printing with flexo printing.

Features of CAE Anilox Roll - Smooth and high hardness! - Achieved almost zero fine pore generation! - Capable of ultra-high dimension and ultra-high precision flexo printing! (Reference image) Left side portrait print: Traditional honeycomb 60° cell used Right side portrait print: BPCC Anilox eCell used *For more details, please download the PDF or contact us.

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  • Paper and pulp

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The true value of a magnet filter is determined by the amount of contamination generated.

Powerful and effective magnetic filters are available at an affordable low price range.

First of all, the affordable low price makes even the tightest wallet loosen up. While there are many patented products, the wide variety and reasonable pricing make it an easy decision to consider introducing them. Moreover, the selection of products can be quickly determined by the pipe connection diameter and the amount of contamination generated. Easy to install. It reliably stops the true threat of pipe routes. No clogging. No reflow. Thoroughly pursuing the advantages of conventional magnetic filters. A meticulously crafted magnet filter. Those in the know call me "Magnum."

  • Hydraulic Equipment

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Surely catches submicron fine particles! Ultra magnet filter.

A magnet filter that reliably captures fine particles down to submicron size using a powerful magnet. No re-emission or clogging. Safety measures for the piping route are thorough.

- Capable of removing ultrafine particles A powerful magnetic flux filter using a special array structure magnet can reliably capture fine magnetic particles (down to a minimum of 0.7 microns) from fluids.

  • Hydraulic Equipment

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What is a non-leak magnet filter?

Clogging and reflow do not occur with the special arrangement structure.

- No clogging Due to its special internal structure, it does not block the flow path in the area where iron powder is captured, preventing clogging. As a result, the pressure drop when passing through the Magnum is zero, and the differential pressure is negligible. Even when the capacity limit for capturing fine particles is reached, it has no impact on the operation of the device at all.

  • Hydraulic Equipment

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MICR verifier "QCX"

A groundbreaking verifier that simultaneously informs the operator of detailed verification results!

The "QCX" is an MICR verifier that allows beginners to perform accurate verification, as it provides a detailed report via OCR simultaneously with the magnetic level. The data from this result can be immediately sent to the management responsible via email for further instructions. Advancements in software analysis technology have eliminated the need for training skilled analysts. 【Features】 ■ USB ■ Software designed for intuitive understanding ■ MICR reading accuracy of 0.013mm ■ OCR reading accuracy of 0.025mm *For more details, please refer to the PDF materials or feel free to contact us.

  • Other measurement, recording and measuring instruments

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MICR Validator "QCV Series"

You can check the printed rows in their original state without cutting them apart one by one from the sheet.

The "QCV Series" is a MICR verifier that allows for easy on-site verification of whether the magnetic level of MICR printing meets standards during the printing process of check paper. In the printing environment, it can be used as a standalone unit to simply determine compliance with standards, but by connecting it to a PC with the included QCX software, detailed data verification regarding magnetic levels similar to QCX can also be performed. 【Features】 ■ QCV Basic - The reading head of the model can only move horizontally. - No restrictions on sheet size. - Can read three rows of printed characters arranged horizontally in a single scan. ■ QCV11, QCV14 - The reading head can also move vertically. - 11: Can read at any height as long as the vertical size of the sheet is up to 279.4mm. - 14: Can read at any height as long as the vertical size of the sheet is up to 355.6mm. *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments

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