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  2. Manufacturing and processing contract
  3. 今橋製作所
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Manufacturing and processing contract
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今橋製作所

EstablishmentJuly 1964
capital300Ten thousand
number of employees22
addressIbaraki/Hitachi-shi/20-42 Ishimachi, Jūō, Japan
phone0294-39-1161
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last updated:Jul 13, 2022
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  • Company information
  • Products/Services(137)
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今橋製作所 List of Products and Services

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A5052 cap [lathe processing + black anodizing treatment]

Aluminum product lathe processing + black anodizing treatment. Fine hole processing with a diameter of 0.5 or less has been performed.

This product is a testing component (cap) used in internal combustion research institutions. The material is A5052, and it has been processed using a lathe. This product has undergone fine hole processing with a diameter of 0.5 mm or less. Additionally, after the cutting process, it has been treated with black anodizing. Our company has extensive experience in surface treatments like this product, and we provide a consistent service from cutting to surface treatment. Therefore, we can accommodate short delivery times, including surface treatment for small lots. We also perform scratch-free processing for aluminum products, so please feel free to contact us.

  • Other inspection equipment and devices

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Handbook "Fundamentals of Estimating for Machined Parts"

We are currently offering a handbook that includes basic knowledge about issues in the procurement of machine parts processing and the considerations for machine parts processing estimates!

In "Basic Knowledge of Estimation," we clearly explain the key points of estimating machine parts processing, allowing those in the position of requesting machine parts processing to understand the concepts behind processing estimates and the mechanisms of price determination. We cover issues in the procurement of machine parts processing, the concepts of machine parts processing estimates, the consideration of processing charges, the thinking behind processing man-hours, and actual examples of estimates. [Contents (Excerpt)] ■ Issues in the procurement of machine parts processing ■ Concepts of machine parts processing estimates ■ Consideration of processing charges ■ Thinking behind processing man-hours ■ Actual examples of estimates *For details, please request the materials or view the PDF data from the download.

  • Processing Contract

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Molybdenum bracket [Rare metal (difficult-to-machine material) processing]

For molybdenum processing, please leave it to Imamihashi Manufacturing!

This product is a bracket used in testing equipment. The material is pure molybdenum, and the size is 2.5t × 15L. Molybdenum is a type of metal known for its high hardness and is classified as a difficult-to-machine material, which is particularly challenging to cut. Machining difficult materials requires careful selection of processing conditions and tools, and it demands technical expertise. Our company has extensive experience in machining difficult materials such as rare metals and possesses a wealth of processing know-how, enabling us to handle the machining of difficult materials. Additionally, we also offer support for material procurement for difficult material machining (including rare metal processing), so if you have any issues with machining difficult materials, please feel free to consult with us.

  • Testing Equipment and Devices

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Molybdenum Reflector [Rare Metal (Difficult-to-Cut Material) Processing]

Leave the processing of molybdenum to Nowbashi Manufacturing!

This product is a reflector used in testing equipment. The material is pure molybdenum, and the size is 0.5t × φ30. Rare metals, including molybdenum, are high-hardness materials that are particularly difficult to machine. Machining difficult materials requires careful selection of processing conditions and tools, making it a technical challenge. Our company has extensive experience in machining difficult materials such as rare metals and possesses a wealth of processing know-how, enabling us to achieve precise machining. Additionally, we can also handle material procurement for machining difficult materials (including rare metal processing), so please feel free to consult with us.

  • Testing Equipment and Devices

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SUS410 Shim and Liner for Hydropower Generation [Set]

Processing the thickness pair difference within 0.05mm. For high-precision processing, leave it to us!

This product is a liner used during the assembly of hydroelectric power generation. The material is SUS410, and the size is 10×φ4400 (16 segments). This product comes in a set of 16 pieces, which together form a circular shape. It is important to process them within strict dimensional tolerances for proper assembly. In the case of this product, the thickness pair difference was processed to within 0.05mm. Our company specializes in high-precision cutting processing and has numerous processing examples. Additionally, we own a gantry machining center with a size of 3200mm×1400mm, allowing us to process products with larger plate thicknesses. If you have any concerns, such as needing high-precision products, please feel free to consult with us.

  • Other machine elements

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Processing jigs for aluminum semiconductors [Scratch-free + Short delivery time]

We also handle scratch-free aluminum product processing with short delivery times!

This product is a processing jig for cutting semiconductor materials. The material is A5052, and the size is φ35✕120L. Since this product is intended for semiconductors, it is strictly prohibited to have any scratches. Our company has extensive experience in processing aluminum products that must be free of scratches, and we are accustomed to handling items that require careful attention to avoid scratches. Therefore, we possess the know-how to address issues related to scratches. Additionally, our company also supports short lead-time procurement of aluminum products. If you have any concerns, such as needing scratch-free aluminum products on a short timeline, please feel free to contact us.

  • Processing Jig

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Hastelloy semiconductor manufacturing equipment vacuum parts [O-ring groove processing]

For processing nickel-based difficult-to-cut materials, leave it to Imamihashi Manufacturing!

This product is a vacuum component used in semiconductor manufacturing equipment. The material is Hastelloy C-22, and the size is 12×60×100. The product processed this time is made from the difficult-to-cut material Hastelloy. This product has been machined with an O-ring groove. Our company has numerous examples of processing nickel-based difficult-to-cut materials and possesses expertise in difficult material machining. In particular, we excel in areas such as difficult-to-cut materials combined with O-ring groove processing, like this product! If you have any concerns regarding difficult material machining, please feel free to consult us.

  • Vacuum Equipment

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Inconel test equipment parts for atomic plants [difficult-to-machine 3D processing]

For 3D processing of difficult-to-machine materials, leave it to us!

This product is a test device component used in nuclear power plants. In this product, we performed 3D machining of Inconel, a difficult-to-cut material, using 5-axis machining. Our company specializes in the cutting of heat-resistant alloys, including Inconel. Additionally, we have numerous achievements in fields where heat-resistant alloys are frequently used, such as "turbines," "generators," "space," "aircraft," and "semiconductors." We accept requests not only from companies but also from various research institutions and universities. We respond to a wide range of inquiries, from manufacturing requests to technical consultations, so please feel free to contact us first. *To maintain confidentiality, the images have been blurred.

  • Other machine elements

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Drive Shaft Extension Fixture [High Precision Gear Processing]

We also support high-precision gear machining!

This product is an extension tool used for drive shafts. In this product, high-precision gear machining was performed using a 5-axis lathe. Our company specializes in high-precision cutting processes and possesses know-how in high-precision gear machining like this product. We are also capable of handling prototypes, including heat treatment, so please feel free to contact us.

  • Axle parts

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SUS304 nozzle [machined with Ra0.6 finish]

We have processed Ra0.6 through machining. We can also accommodate requests for short delivery times!

This product is a nozzle-related component used in automobile development. The material is SUS304, and the size is φ25×40L. The product processed this time is a prototype part for automobile development. This product has a requirement for a surface roughness of Ra0.6, which we addressed through cutting processing. Our company is capable of advanced finishing processes such as Ra0.6 through cutting processing. Additionally, we also accept requests for prototype parts and single-item processing. We have numerous processing examples and can accommodate short delivery times. If you have any such concerns, please feel free to contact us.

  • Other Auto Parts

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"Key Points for Achieving High Quality and High Productivity in Titanium Processing" *Materials are currently being distributed.

Publishing issues related to titanium processing, common troubles, and key points for successful titanium processing!

This document introduces "Key Points for Achieving High Quality and High Productivity in Titanium Processing." It includes topics such as "What is Titanium," "Evaluation Criteria for Titanium," and "Problems and Common Troubles in Titanium Processing." The document clearly summarizes general countermeasures and practical points for titanium processing in actual manufacturing settings. Please take a look. 【Contents (Partial)】 ■ What is Titanium ■ Increasing Demand for Titanium ■ Evaluation Criteria for Titanium ■ Problems and Common Troubles in Titanium Processing ■ Issues in Titanium Processing and Their Countermeasures Additionally, downloadable content includes "Points for Cost-Effective Design - Simple Shapes" and "Important Information on Heat Treatment." *For more details, please refer to the document. Feel free to contact us with any inquiries.

  • Processing Contract

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Brass thin plate shim [Caution: damaged item]

We also handle items that are strictly prohibited from being damaged!

This product is a shim used in high-pressure testing equipment. The material is brass (C2801), and the size is 0.5×20×1350. The processing of this product involved a simple operation of drilling holes in thin plates, but it was a product with strict requirements regarding surface scratches. Our company is well-versed in handling scratch-sensitive items, so we can respond without any issues. Additionally, we have numerous processing examples for cutting thin plates with a thickness of 0.5mm or less. If you have any concerns like this, please feel free to contact us.

  • Other machine elements

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SCM435H Molded Type [Achieving Cost Reduction with Medium Lot Products!]

SCM435H die (medium lot product) achieves cost reduction through labor saving!

This product is a die used in FA equipment. The material is SCM435H, and the size is φ70×100L. This was a request for processing a product that could no longer be manufactured due to the closure of an existing supplier. Our company possesses the latest equipment that enables cost reduction through labor-saving, allowing us to keep costs down for medium lot products (10 to several hundred pieces) like this one. In this way, our company is highly likely to be of assistance to businesses looking for cost reduction projects for medium lot products or seeking a second supplier due to the closure of an existing supplier. If you have such concerns, please feel free to contact us.

  • Other machine elements

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[Data] Key Points for Cost-Effective Design - Convex, Concave, and Tapping Processing Edition

Tips for shortening processing time and methods to reduce the risk of tool breakage, explained clearly with diagrams.

This document is the "Convex, Concave, and Tapping Processing Edition" on the key points of cost-effective design where differences can be made. It includes questions such as, "How can we prevent increased processing time due to tool tip deflection in pocket machining?" and "What is the appropriate radius for the fillet to prevent stress concentration at the base of protruding shapes?" These points are provided to achieve high-precision machining while keeping costs down. [Contents] ■ Precautions for pocket machining ■ Precautions for fillet radius on protruding shapes ■ Precautions for tapping on plates ■ Precautions for machining small-diameter screw holes in difficult-to-cut materials *For more details, please refer to the document. Feel free to contact us with any inquiries.

  • Processing Contract

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SUS304 Fixture [3D Complex Shape Prototyping]

We can accommodate small lot products with 3D shapes!

This product is a jig used in the production of automotive parts. The material is SUS304, and the size is 20×50×150. This product was a machining project with a 3D complex shape. For products with such shapes, it is crucial to consider "how to clamp them" during processing. Our company has extensive experience in machining 3D-shaped products and maintains strong collaboration with our customers, allowing us to deliver without any issues. We are capable of handling small lot products with 3D shapes like this one without difficulty. If you have any concerns, please feel free to contact us.

  • Other machine elements

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SUS304 Width Gauge [Tolerance ±0.01 High Precision Processing]

Processed with high precision position pitch, within ±0.01!

This product is a width gauge used in assembly sites such as plants. The material is SUS304, and the size is 8×60×1000. This product is a width gauge, which is a measuring instrument that requires high precision in positional pitch. Our company has a factory equipped with air conditioning, allowing us to handle high-precision machining (such as positional pitch). At Numahashi Manufacturing, we contribute to solving our customers' problems by listening to their usage situations and making proposals that maintain the required quality while also leading to cost reductions. If you have any such concerns, please feel free to contact us.

  • Other measurement, recording and measuring instruments

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"Case Studies of Problem Solving by Cutting Tool Manufacturers" *Materials are currently being distributed.

Eight case studies are presented, including small-diameter tapping of difficult-to-machine materials and cost reduction through post-processing! Technical materials on cost-effective design and heat treatment are also available!

This document is a collection of case studies on problem-solving processed by Namihashi Manufacturing Co., Ltd. For Research Institution B, which was struggling with the need for hardness while ensuring the contour accuracy of sliding parts, we proposed post-processing heat treatment, which helped reduce overall costs. This includes examples of difficult-to-machine materials with complex shapes and thin-walled processing, as well as secondary processing of aluminum castings that require high-level technology, totaling eight case studies. Please take a look. [Contents (partial)] ■ Space development equipment manufacturer A: Small diameter tap processing for difficult-to-machine materials ■ Research Institution B: Proposals for materials and post-processing tailored to requirements ■ FA equipment manufacturer C: Short delivery time response ■ Energy-related equipment manufacturer D: Difficult shape and thin-walled processing of difficult-to-machine materials Additionally, downloadable resources include "Points for Cost-Effective Design - Simple Shapes Edition" and "Important Information on Heat Treatment." *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Information] Things You Should Know About Heat Treatment

"Points to consider when consulting with manufacturers" and "Common examples" are included!

"Heat treatment" refers to the process of changing the internal structure of metallic materials through heating and cooling, significantly altering their properties with the aim of improving material performance. This document provides a detailed explanation of "points to consider when wanting to perform heat treatment" as well as "key points when consulting with processing companies." Please take a moment to read it. [Contents] ■ What is heat treatment ■ Points to consider when wanting to perform heat treatment ■ Key points ■ Common examples *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing

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AC4C Casing [Aluminum Casting, Machined O-Ring Groove]

We also accept casting processing!

This product is a casing (cast material supplied) used in gas booster machines. Since this product is a component used in gas booster devices, it is necessary to ensure that there are no leaks. Therefore, we performed machining on the O-ring groove and mounting parts using a lathe. In this way, our company can provide optimal technical proposals based on product specifications. Additionally, we have extensive experience not only in 3D machining from block materials but also in medium-lot processing of cast materials (aluminum, iron, copper, SUS), allowing you to consult with us confidently regardless of the shape. If you have any such concerns, please feel free to consult with us.

  • Other machine elements

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Inconel small diameter screw machining [helical machining]

Leave the processing of small-diameter screws made of difficult-to-cut materials to us!

Inconel is said to be the most difficult alloy to machine due to its high-temperature strength and poor thermal conductivity. This product has many small-diameter screw machining areas, such as M4, which increases the risk of tool breakage due to chip clogging. Additionally, difficult-to-machine materials like Inconel have high cutting resistance, so using standard cutting taps for screw machining may cause the workpiece to move during processing, potentially resulting in low precision. Therefore, this time, all screw machining was performed using helical machining. Helical machining is a method that simultaneously controls three axes (X, Y, Z) and moves in the Z direction (up and down) while drawing a circle, which helps reduce the load in the Z direction and allows for precise machining. Our company specializes in machining difficult materials and, through our unique know-how, derives the optimal machining methods tailored to the shape, enabling us to minimize risks and achieve high-precision machining. If you are having trouble with machining difficult materials, please feel free to consult with us.

  • Other machine elements

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SS400 annealed material bracket [machined from a block]

Various design proposals are possible depending on the product!

This product is a transport bracket used in energy plants. The SS400 material used in this product is designed to suppress distortion and dimensional errors caused by machining through heat treatment. Since it is a heat-treated product, we opted for machining from blocks to avoid concerns about heat effects during welding. In this way, our company can provide one-stop solutions that include heat treatments such as annealing. Additionally, we can offer design proposals that consider whether welding or machining is more suitable for the product, including their respective advantages and disadvantages. If you have any such concerns, please feel free to consult with us.

  • bracket

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[Information] Key Points for Cost-Effective Design - Simple Shapes Edition

Key points for cost-effective design that makes a difference here! Explained in detail using diagrams.

This document outlines the key points for designing to reduce costs where differences arise, specifically in the "Simple Shape Edition." When a square plate is required, the lowest cost is achieved when no beveling is done. However, if beveling is necessary, opting for C beveling instead of R beveling can lead to significant cost reductions. Additionally, by describing notes for corners without specific instructions according to their intended purpose, unnecessary costs can be minimized. [Contents (partial)] ■ Whenever possible, use C beveling ■ For punching processes, add R ■ If you want to minimize corners, specify R ■ Cost reduction through beveling of corners without specific instructions *For more details, please refer to the PDF document or feel free to contact us.

  • Circuit board design and manufacturing

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SUS630H1100 runner beam [machining of difficult-to-cut materials]

Achieving high-quality machining of difficult-to-cut materials through processing simulation!

This product is a runner vane used in the water turbine of a hydropower generator. The runner vane is a component that serves the role of blades in the turbine, requiring high strength to withstand water pressure and the energy of flowing water. This time, we performed a total machining of one piece. The material, SUS630H1100, is a precipitation-hardening stainless steel, which has been made high-strength and high-hardness without significantly reducing corrosion resistance. Its advantages also indicate poor machinability, classifying it as a difficult-to-machine material. This was a project where failure was not an option for the production quantity of one piece, but our company has abundant know-how in machining difficult-to-machine materials and is equipped with advanced facilities such as machining simulations, enabling us to achieve precise and high-quality machining. Our company specializes in machining materials classified as difficult to machine and has handled various shapes of machining requests. If you have any concerns such as "I was turned down because it couldn't be done" or "I don't know where to ask," please feel free to consult with us first.

  • Other machine elements

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SS400 Spacer [Machining + Polishing]

Achieve cutting and grinding processing in a short delivery time!

This product is a spacer used in the assembly process of energy plants. This product has undergone cutting processing followed by polishing. Our company is capable of shortening delivery times (to about two weeks or less) for machining processes other than standard cutting (in this case, polishing). While our company excels in machining 3D shapes and thin-walled shapes, we can also achieve short delivery times for relatively simple shapes like this product, so please feel free to consult with us.

  • Other machine elements

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Case Studies of Problem Solving by Cutting Tool Manufacturers

Short delivery time available! We will propose materials and post-processing tailored to your needs.

This document is a collection of case studies on problem-solving processed by Namihashi Manufacturing Co., Ltd. For Research Institution B, which was struggling with the need for hardness while ensuring the contour accuracy of sliding parts, we proposed post-processing heat treatment, which helped reduce the overall costs. This includes examples of difficult-to-machine materials with complex shapes and thin-wall processing, as well as secondary processing of aluminum castings that require high-level technology, totaling eight case studies. Please take a look. [Contents (partial)] ■ Space development equipment manufacturer A: Small diameter tap processing for difficult-to-machine materials ■ Research Institution B: Proposals for materials and post-processing tailored to requirements ■ FA equipment manufacturer C: Short delivery time response ■ Energy-related equipment manufacturer D: Difficult shape and thin-wall processing of difficult-to-machine materials *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study] General Industrial Equipment Manufacturer Company H

Secondary processing of aluminum castings! Our company can handle everything from material procurement to design, manufacturing, and surface treatment in the subsequent processes.

We received an inquiry from Company H, a general industrial equipment manufacturer, stating that they are looking for a secondary processing partner for aluminum castings but have been unable to find one. In response, we informed them that we can handle the production of jigs. Our company has extensive experience in secondary processing of castings and die-cast products. We can manage everything from material procurement to design and production, as well as post-processing such as surface treatment and heat treatment. Secondary processing of castings is often considered difficult and is therefore not favored, but our company actively accepts such work. *For more details, please refer to the PDF document or feel free to contact us.*

  • Processing Contract

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[Case Study] Food Processing Manufacturer G Company

If you have any issues such as not having a blueprint, please contact us! Here is an introduction to cases where we proposed reverse engineering.

At food processing manufacturer G, a part of a machine was damaged, and they wanted to replace it. However, due to the age of the machine, they could not procure a replacement, and they were also unable to request machining because there were no drawings available. In response, we proposed measuring the actual part, creating drawings, and conducting reverse engineering through cutting machining. We were able to quickly deliver the requested product through in-house design and machining. The customer expressed great satisfaction, stating, "I was really struggling not knowing what to do, so this was a huge help." 【Case Study】 ■ Customer's Challenges - A part of the machine was damaged and needed replacement, but it could not be procured due to the age of the machine. - There were no drawings available, so they could not request machining. ■ Proposal - Proposed reverse engineering through cutting machining. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study] Energy-related Equipment Manufacturer F (Wind Power)

A method to reduce processing time! Introduction of a case proposing the production of carbide side cutters tailored to the shape of the groove.

We received an inquiry from Company F, a manufacturer of energy-related equipment (wind power), asking if we had any ideas for reducing costs and processing time during the machining of special-shaped grooves. In response, we proposed the production of a custom carbide side cutter tailored to the groove shape. As a result, tool costs were reduced to one-fifth, and processing time was cut down to one-third. Based on years of experience and knowledge, we improved the design to determine what kind of cutting edge would be less prone to breakage and how to cut at what speed, resulting in the shape shown in the photo. We were able to significantly reduce costs and delivery times by not only developing the machining method but also the tools to meet the customer's requirements. *For more details, please refer to the PDF document or feel free to contact us.*

  • Processing Contract

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[Case Study] Automotive Parts Manufacturer Company E

We made it possible to manufacture using special tools by leveraging our unique know-how to suppress vibration.

The automotive parts manufacturer E is looking for a prototype cover part made of SUS304 with a diameter of 200mm and a thickness of 0.2mm. However, they are facing difficulties because the quantity is small, and the cost becomes high with press processing. Therefore, we propose machining through turning. Our company can process to a minimum wall thickness of 0.03mm. We have a proven track record of thin-walled machining with various difficult-to-cut materials, including aluminum, stainless steel, titanium, Inconel, and Hastelloy. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study] Energy-related Equipment Manufacturer Company D

A product that satisfies you through proactive design proposals! Introduction of examples of difficult-to-cut materials processed into complex shapes and thin-walled designs.

Company D, a manufacturer of energy-related equipment, requested assistance with the processing of difficult-to-machine materials (SUS304) that require deep grooves measuring approximately 2mm in width, 50mm in depth, and 1000mm in length. They expressed a desire to maintain thin walls and strength while also keeping costs down. In response, we proposed test cuts with groove widths of 2mm and 3mm. We confirmed that there were no issues with the strength of the remaining groove thickness even at a width of 3mm, and this option was adopted. We were able to reduce costs to two-thirds. [Case Study] ■ Product Name: Energy-related Product (Turbine) ■ Material/Size: SUS304, 600×850×60 ■ Estimated Delivery Time: 2 months ■ Tolerance Level: ±0.05 ■ Lot Size: Spot *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study] FA Equipment Manufacturer Company C

Even for requests with short deadlines, we actively implement proposals that lead to cost reduction in order to lower expenses!

We received an urgent request from FA machinery manufacturer Company C, stating, "We need products urgently and are looking for a place that can produce them as soon as possible." Therefore, we suggest that you provide us with your budget. For the two types of products (including the one in the photo), we arranged materials, processing, inspection, and shipping within three days after your inquiry. If you wish for a short delivery time, any delays in the order process will cause subsequent steps to be delayed as well. By providing us with your budget, even if it's rough, we can minimize the back-and-forth in the quotation process and deliver more quickly. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study] Research Institution B

From material selection to surface treatment and heat treatment, we offer suitable processing methods tailored to your application!

We received a consultation from Research Institution B, requesting hardness while ensuring the contour accuracy of the sliding parts (with a material preference of S50C and a hardness of HRC 50 or higher). Due to the possibility of deformation during heat treatment, we proposed nitriding after machining; however, it was noted that nitriding could pose durability issues for the sliding parts. Therefore, we changed the material to SCM440 and proposed heat treatment after machining. By switching to a material that has less thermal distortion compared to S50C, we were able to secure the contour accuracy. This also allowed us to reduce finishing costs, ultimately keeping the total cost down. 【Case Study】 ■ Customer's Challenge - Need for hardness while ensuring the contour accuracy of the sliding parts ■ Proposal - Change the material to SCM440 and propose heat treatment after machining ■ Result - Secured contour accuracy - Managed to keep the total cost down *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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[Case Study] Space Development Equipment Manufacturer Company A

Our company possesses unique processing know-how to prevent tap breakage! Introduction of cases that support small-diameter tap processing for difficult-to-cut materials.

At Company A, a manufacturer of space development equipment, there has been a lot of trouble with the inability to process difficult-to-cut materials with small diameter tapping (e.g., threading for M3, M4, etc.) due to the risk of tap breakage, often leading to declined processing requests. Our company possesses unique processing know-how that prevents tap breakage, allowing us to process materials like Inconel 600 without any issues. Not limited to Inconel, various processing of heat-resistant alloys is our specialty, so please feel free to consult us. 【Case Study】 ■ Product Name: Inconel 600 Small Diameter Thread Cutting ■ Material: Inconel 600 ■ Size: Various sizes available ■ Estimated Delivery Time: 2 to 3 weeks ■ Tolerance Level: ±0.1 ■ Lot Size: Starting from 1 piece *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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Construction and Building Materials SS400 Plate [Quick Response for Melamine Coating!]

Melamine baked coating is implemented. We also accommodate various types of painting!

This product is a plate component used in construction machinery parts. The material used is SS400, and the size is 10×160×650mm. The plate is widely used in automobiles, industrial equipment, construction machinery, agricultural machinery, and household consumer devices. This product has undergone baking paint treatment to enhance hardness and wear resistance. The SS400 plate we manufactured is intended for indoor use, so we applied melamine baking paint, which helps keep costs down. Our company possesses unique know-how regarding cutting conditions and fixing methods tailored to the characteristics and shapes of various metals, including complex shapes and difficult-to-cut materials like aluminum, SS, and SUS, allowing us to minimize labor and achieve short delivery times. In this way, our company can provide not only parts processing but also one-stop short-term supply of painted, heat-treated, and plated components. We have extensive experience in various coatings, including not only melamine baking paint but also acrylic resin baking paint. We can also accept orders for material procurement and subsequent processes, so if you have any such concerns, please feel free to consult with us.

  • Other machine elements

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SS400 Bolt [Achieving Cost Reduction in Prototyping!]

Prototype SS400 bolts (small lot) achieved cost reduction through proprietary technology.

This product is a bolt used in general industrial equipment. The material used is SS400, and the size is φ40×70L. Bolts are male threads used for tightening and securing materials such as iron, and are utilized in a wide range of products. The bolts produced this time required careful processing due to the phase tolerance indication on the hex face during screw fastening. Machining this on a 3-axis machine would require special tools, increasing costs. However, by leveraging our unique technical know-how, we achieved cost reduction by processing it on a 5-axis machining center. In this way, our company has extensive experience in prototype processing related to screws and bolts, and possesses unique technical know-how, allowing us to propose technologies that achieve cost reduction and shorter delivery times. We can also accommodate special-shaped screw and bolt products (sizes of φ10 and above). If you have any such concerns, please feel free to consult with us.

  • bolt

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SUS404 Cover [Achieving Prototype Thin-Wall Processing in a Short Delivery Time!]

Thin meat processed products can also be processed. We deliver in a short time!

This product is a motor cover part used in automobiles. It is made of SUS304 material and has a size of Φ200×50L (thickness 0.2mm). Typically, when processing such thin products, press processing is used. However, press processing requires high costs and time for mold manufacturing. The customer requested a small quantity with a short delivery time for prototype consideration. Therefore, our company achieved a short delivery time through cutting processing. We specialize in difficult-to-cut materials and complex shapes, and we have a track record of working on thin-walled processing like this. By creating special jigs that utilize our accumulated unique know-how, we realized thin-walled cutting processing. In this way, our company can manufacture cover parts in a short time and can accommodate cutting processing down to the thinnest (0.03mm). Additionally, we also respond to short delivery times for general FA equipment, so if you have any concerns, please feel free to consult with us. You can see the processing of this product in the video below. https://www.youtube.com/watch?v=Vt4uZn9UxI4

  • Other Auto Parts

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Titanium pin [Prototype machining of difficult-to-cut materials]

We can process difficult-to-machine materials with high precision!

This product is a prototype of a product used in medical device implants, surgical operations, and reconstructive surgeries. The material used is pure titanium (Grade 2), and the size is φ30×60L. Titanium has extremely low density, excellent corrosion resistance and strength, high biocompatibility, and non-magnetic properties. Therefore, it is an ideal material for medical instruments. On the other hand, due to these characteristics, titanium is difficult to process and requires advanced technology. The pin we manufactured this time is not particularly difficult in terms of shape, but there are areas where mistakes in coordinate calculations are likely to occur, such as where the tip transitions from a taper to a spherical shape. Our company has established a thorough checking system to ensure that products can be processed accurately by creating 3D models and calculating and verifying coordinates. Our company specializes in the processing of titanium products, which are difficult to machine. Additionally, we have extensive experience in processing heat-resistant alloys such as Inconel (600, 625, 718) and Hastelloy, allowing us to make various proposals. If you have any such concerns, please feel free to consult with us.

  • Other machine elements

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SUS304 nipple [Short delivery time for prototype processing]

High-precision processing of cross holes! We deliver in a short time!

This product is a nipple used in general industrial equipment. It is made of SUS304 material and has a size of 20×40×80 mm. Nipples are widely used in automobiles, industrial equipment, construction machinery, agricultural machinery, and household consumer devices. In particular, nipples used in industrial equipment require high strength, so we have used stainless steel, which has high strength and is resistant to rust. The SUS304 nipple we have produced was processed using a 5-axis machining center. As a result, we achieved high precision and high quality, such as with cross holes. In this way, our company is capable of manufacturing nipples and nozzle-related parts for general industrial equipment. Recently, we have introduced a "5-axis machining center with a 40-pallet system," allowing us to produce more complex shapes and higher precision products than ever before. We can also process difficult materials such as SUS316, Inconel, and titanium without any issues. If you have any such concerns, please feel free to consult us.

  • Other machine elements

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Aluminum castings Cylinder head [Achieving medium lot products in a short delivery time!]

For secondary processing of aluminum castings, definitely choose Imamihashi Manufacturing!

This product is an aluminum cast cylinder head, which is a cover part used in automobile engines. The material is aluminum casting (ADC12), and the size is 100×200×250mm. Recently, efforts have been made to reduce the weight of parts for electric vehicles. In particular, lightweighting using aluminum casting has been promoted for engine cover parts. In this instance, we have performed secondary processing on the aluminum cast cylinder head. Our company has also introduced a 5-axis machining center with a 40-pallet capacity, achieving a dimensional tolerance of ±0.02mm and reducing costs through automation. At Namihashi Manufacturing, we can also handle secondary processing of cast products. Additionally, we can manage everything from material procurement to design and manufacturing, as well as post-processing such as surface treatment and heat treatment. Furthermore, by introducing the latest equipment, we provide high-precision and high-quality products. We can accommodate a wide range of products from simple shapes to complex shapes, so please feel free to consult with us.

  • Engine parts

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Announcement of Video Channel Launch

You can watch various videos, including new initiatives and actual processing scenes!

We have launched a video channel at Imabashi Manufacturing. We are posting various videos introducing our new initiatives and the company, as well as actual processing scenes. In our recent videos, we introduce "what kind of internships we offer" and "examples of reverse engineering conducted at our company." We will continue to create various videos in the future, so please take a look. *For more details, please refer to the PDF materials or feel free to contact us.

  • Surface treatment contract service

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Explanation in Video: Estimation of 3D Machined Products

Estimates available in 5 minutes! We have implemented an automatic estimation system for 3D machined products.

Our company uses a uniquely developed automatic estimation system to provide quotes for 3D machining products. If you send us your 3D data, we will conduct an estimate based on that data. Since the beginning of the shift towards 3D design, we have been promoting support for 3D data, responding to customer needs with machining of complex shapes and high-speed prototyping based on 3D data. Additionally, we will also engage in discussions regarding machining proposals for shape modifications aimed at reducing lead times and costs, based on 3D data. For more details, please watch the related video below. *For more information, please refer to the PDF document or feel free to contact us.

  • Surface treatment contract service

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Explained in Video: Key Points of Heat Treatment and Surface Treatment (2) [Plating Edition]

Key points of heat treatment and surface treatment that designers and procurement personnel should know: "Plating Edition"!

Suddenly, do you have any concerns regarding parts manufacturing, such as: "I want to apply rust prevention..." "I want to increase hardness..." "I want to enhance wear resistance..." Especially for rust prevention, there are options like zinc plating, electroless nickel plating, and chrome plating. However, it is necessary to select the appropriate plating treatment based on the material and the intended use of the product. Therefore, this time, we will discuss the theme "Points on Heat Treatment and Surface Treatment that Designers and Procurement Personnel Should Know: Plating Edition." Please take a look at the related videos below. *For more details, please refer to the PDF document or feel free to contact us.*

  • Surface treatment contract service

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SUS316L semiconductor vacuum device plate

Heater-related components for semiconductor manufacturing equipment

Heater-related components for semiconductor manufacturing equipment Products that are strict about scratches and other defects.

  • Other semiconductor manufacturing equipment

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Nut heat-resistant alloy thermal power generation

Nuts made of heat-resistant alloys used in various energy plants.

Nuts made of heat-resistant alloys used in various energy plants. The inner diameter side is processed with inch threads.

  • nut

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Explanation in the video: Key points for "super" short delivery orders

Points to Know for Designers and Procurement Personnel: Introducing Key Aspects of "Super" Short Delivery Orders

In the "super" short delivery order, we will introduce delivery times ranging from about one day for customers who want it quickly to a period of several days. We have received inquiries from customers, which fall into the following two categories: "[1] Complex shapes (3D shapes) or geometric tolerances of 0.01mm or less" "[2] Simple shapes" In the video we are introducing this time, we are discussing the consideration of [2] simple shapes, with the hope that it will serve as advice from us, the processing industry. We are also sharing "cost reduction points" that may be useful for designers and developers. Please be sure to check it out in the related videos. *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract manufacturing

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