永和工芸 Product Lineup

The cause of the issue is insufficient viscosity of the paint or excessive application. To improve this, proper viscosity adjustment and management of the application amount are necessary. Standardizing the spray distance and speed is also important. By unifying the working conditions, the finish will become more stable.

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Blisters are caused by moisture and gas within the material. Improving the situation can be effectively achieved through processes such as pre-baking and reviewing the drying process. Pre-treatment is especially important for materials like zinc die casting. Understanding the material characteristics in process design will help prevent recurrence.

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Pinhole formation is caused by the rapid evaporation of solvents or gas generation. To improve this, it is important to avoid thick application and maintain the appropriate film thickness. Additionally, reviewing drying conditions and avoiding rapid heating can help reduce the occurrence of bubbles. Stabilizing the substrate condition is also an important point.

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Peeling of the paint occurs due to slight deficiencies in the pre-treatment process. In particular, the presence of oil and moisture significantly reduces adhesion. The key to improvement is to ensure proper degreasing, polishing, and chemical treatment. Additionally, drying conditions are important, and it is necessary to consider not only temperature but also time and material characteristics. It is essential to review the process as a "process for creating adhesion."

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Are you struggling with chipping of the coating due to impact? This is an important defect that directly relates to durability. The causes are insufficient adhesion and lack of coating strength. Proper substrate preparation and paint selection have a significant impact. As a countermeasure, it is crucial to design the coating according to its intended use. Coating defects cannot be improved with a vague approach. Accurately identifying the cause is the first step in preventing recurrence. We have published materials summarizing examples of chipping countermeasures. Please check them to avoid repeating the same troubles.

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Is there any stickiness left after painting? Poor curing can affect functionality. The causes are insufficient drying or mistakes in paint formulation. If the temperature or time is not appropriate, curing will not progress. As a countermeasure, it is important to review the drying process and thoroughly manage the paint. Poor painting cannot be improved with a vague approach. Accurately identifying the cause is the first step in preventing recurrence. Our company has published materials summarizing cases of poor curing improvement. Please check them once to avoid repeating the same troubles.

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Are you experiencing rust reoccurrence after painting? This is an important issue related to anti-corrosion performance. The causes are insufficient surface preparation and deficiencies in the anti-rust process. In particular, if degreasing or chemical treatment is inadequate, corrosion will progress beneath the paint film. As a countermeasure, thorough pre-treatment processes and careful selection of paint are essential. Poor painting cannot be improved with a vague approach. Accurately identifying the cause is the first step in preventing recurrence. We have published materials summarizing case studies on improving anti-corrosion measures. Please check them to avoid repeating the same troubles.

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Is there any variation in the finish's gloss? Gloss unevenness significantly affects the perceived quality. The causes are uneven drying conditions and variations in film thickness. Differences in baking temperature and time particularly have an impact. As a countermeasure, managing the drying process and standardizing application conditions are crucial. Paint defects cannot be improved with a vague approach. Accurately identifying the cause is the first step in preventing recurrence. Our company has published case studies on improving gloss unevenness. Please check them to avoid repeating the same troubles.

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Are there any blemishes on the painted surface? Even small foreign objects can have a significant impact on appearance quality. Many causes stem from dust in the air or contamination in the work environment. Insufficient management of the paint booth and air quality also play a role. As a countermeasure, it is important to maintain the cleanliness of the environment. Poor painting cannot be improved with a vague approach. Accurately identifying the cause is the first step in preventing recurrence. We have published materials summarizing examples of measures against foreign object contamination. Please check them to avoid repeating the same troubles.

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Is there a possibility of color unevenness appearing after painting? This is a defect that can significantly impact the appearance quality and is likely to lead to complaints. Causes include variations in application amount, uneven film thickness, and differences in drying conditions. It is also important not to overlook the fact that results can change depending on the working environment and equipment condition. As a countermeasure, standardizing working conditions and reviewing equipment management are crucial. Painting defects cannot be improved with a vague approach. Accurately identifying the causes is the first step in preventing recurrence. Our company has published materials summarizing specific examples of color unevenness improvement. Please take a moment to review them to avoid repeating the same troubles.

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Are you struggling with drips during painting? This is a problem that directly affects the quality of the finish and greatly influences the visual impression. Causes include insufficient paint viscosity, excessive application, and unstable spray distance. It is particularly a defect that is easily affected by variations among workers. As a countermeasure, standardizing application conditions and thoroughly managing viscosity are important. Painting defects cannot be improved with a vague approach. Correctly identifying the causes is the first step in preventing recurrence. We have published materials summarizing case studies on improving drip defects. Please check them to avoid repeating the same troubles.

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Are you struggling with blistering in your paint film? At first glance, it may seem like a surface issue, but in many cases, the cause lies within the material itself. Particularly, if moisture or gas is trapped inside, it can expand during heating and push up the paint film. Materials like zinc die-cast are especially prone to this issue. Effective countermeasures include reviewing the baking or drying processes, but understanding the characteristics of each material is also crucial. Paint defects cannot be improved with a vague approach. Accurately identifying the cause is the first step in preventing recurrence. Our company has published materials summarizing case studies on improving paint defects, including blistering. Please take a moment to review them to avoid repeating the same troubles.

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Are you troubled by pinholes that create small holes in the painted surface? Even if they appear minor, they can often lead to quality issues. Many of the causes are due to solvents in the paint evaporating rapidly or gases emanating from the substrate. Particularly, thick applications and deviations in drying conditions can easily trap air bubbles inside. Additionally, the frequency of occurrence can vary significantly depending on the type of material and the state of pretreatment. As a countermeasure, managing film thickness and optimizing the drying process are crucial. So, why do pinholes occur sometimes even under the same conditions? Paint defects cannot be improved with a vague approach. Accurately identifying the cause is the first step in preventing recurrence. Our company has published materials summarizing case studies on improving paint defects, including pinholes. Please take a moment to review them to avoid repeating the same issues.

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Have you ever experienced issues like 'the paint peeling off shortly after delivery'? Even products that seem fine at first can sometimes have adhesion problems beneath the paint film. Many of these issues stem from insufficient pretreatment, but one often overlooked factor is 'invisible oils and moisture.' Even a small amount of these residues can prevent the paint from performing as intended. Additionally, depending on the material, the surface condition may not be stable, leading to variations in results even with the same process. As a countermeasure, it is important to reconsider degreasing, polishing, and chemical treatment as 'processes that create adhesion.' Furthermore, drying conditions should take into account not only temperature but also time and the thermal properties of the material. Poor painting cannot be improved with a vague approach. Accurately identifying the cause is the first step in preventing recurrence. We have published materials summarizing specific cases of how we have improved issues such as peeling, bubbling, and pinholes. Please take a moment to review them to avoid repeating the same troubles.

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The main causes of painting defects known as "drips" are excessive paint application, improper viscosity, and variations in gun distance. Eiwa Kogei manages paint viscosity within the appropriate range and standardizes discharge volume, spray distance, and angle to prevent excessive paint adhesion. By visualizing conditions that eliminate variations among operators, we achieve stable quality. If you are experiencing painting defects, please feel free to consult us. **Main Causes of Drips:** - Paint viscosity is too high or too low - Discharge volume from the spray gun is too high - The distance between the gun and the product is too close - Variations in painting angle - Applying too much paint at once **Eiwa Kogei's Measures and Initiatives:** - Regular measurement and proper management of paint viscosity - Standardization of discharge volume, gun distance, and angle - Visualization of working conditions and improvement of procedural documentation - Reduction of variations among operators

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(1) The delivery date has become "when it's done, that's the delivery date." (2) It takes more than three days to respond to painting defects. (3) Cost discussions are not being taken seriously. If you can relate to these three points, it’s time to reconsider your outsourcing partner. At Eiwa Kogei, you can bring in your items and receive a rough estimate on the same day. Feel free to take the first step towards switching. 【Do you have any of these concerns?】 - The delivery date has become "when it's done, that's the delivery date." - Pre-treatment and painting are managed by different companies, making it difficult to coordinate. - Response to painting defects is slow. - Cost review discussions are not being taken seriously.

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Eihei Kogei handles the entire process in-house, including zinc phosphate treatment (in-house), baking paint, inspection, packaging, and delivery. When pre-treatment, painting, and logistics are managed separately, communication errors between contractors and variations in quality are more likely to occur. By consolidating points of contact, delivery management becomes dramatically simpler. Please feel free to consult us first. 【Integrated Response Flow】 - Stripping and cleaning (Group company PPC) - Zinc phosphate coating treatment (in-house) - Baking paint and powder coating - Quality inspection - Packaging and delivery (self-owned 2-ton trucks available for Osaka Hirano, Yao, and Higashi-Osaka)

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"The finish is different" "I need it repainted urgently" — In such emergencies, Eiwa Kogei responds immediately with its own stripping equipment (chemicals, heating, blasting). We accept repainting requests that other companies have declined, within 3 days and for up to 5,000 pieces. With a consistent process from zinc phosphate treatment to painting, inspection, and packaging, we ensure quick arrangements. Trust us especially during troubles. 【Cases for repainting we can handle】 - The finish color is different from the specifications - Defects such as uneven paint, drips, or spots - Color changes or rework due to specification changes - Urgent repainting requests declined by other companies

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Our company offers a "baked coating" service in quantities ranging from 1,000 to 10,000 units, and we will paint according to "quantity," "quality," and "delivery time." Cleaning with barrels allows for smooth and hassle-free mass production. The chemicals are managed with a smart controller, ensuring stable quality. By using approximately 100 types of jigs, we can accommodate various shapes. Since we can manufacture jigs in-house, we can keep costs down. Please feel free to contact us when you need our services. 【Features】 ■ Smooth and hassle-free mass production due to barrel cleaning ■ Stable quality achieved through smart controller management of chemicals ■ Smooth supply to the painting line with in-house handling of incoming goods ■ Cost reduction possible due to in-house jig manufacturing ■ Accommodation of various shapes by using approximately 100 types of jigs ■ A system that paints according to "quantity," "quality," and "delivery time" *For more details, please download the PDF or feel free to contact us.

• Surface treatment contract service

"PPC" refers to a service that means Peeling, Paint, and Cleaning. We offer proposals for pretreatment and paint stripping. In pretreatment, we perform zinc phosphate treatment in barrels, accommodating mass production of iron products in palm-sized units, ranging from 1,000 to 10,000 pieces. We contribute to addressing challenges such as searching for subcontractors due to the lack of in-house facilities. For stripping, we carry out chemical treatment with ultrasound and stripping solution, heating treatment with micro-heaters, and polishing treatment with blast equipment. This removes paint accumulated on in-house jigs, leading to cost reduction. Please feel free to contact us when you need our services. 【Processing Methods】 ■ Zinc phosphate treatment in barrels ■ Chemical treatment with ultrasound and stripping solution ■ Heating treatment with micro-heaters ■ Polishing treatment with blast equipment *For more details, please download the PDF or feel free to contact us.

• Surface treatment contract service

In the medical device industry, advanced hygiene management is required. Particularly for products that directly relate to patient health, such as surgical instruments and diagnostic equipment, it is crucial to prevent the adhesion of bacteria and viruses and to maintain cleanliness. The coating of metal parts not only enhances chemical resistance and rust prevention, improving the durability of the equipment, but also smoothens the surface, thereby increasing cleanability and contributing to hygiene management. Eiwa Kogei's powder coating addresses these challenges and supports the hygienic environment in medical settings. 【Application Scenes】 - Surgical instruments - Diagnostic equipment - Medical cabinets - Other medical metal parts 【Benefits of Implementation】 - Extended product lifespan due to improved chemical resistance and rust prevention - Enhanced cleanability due to surface smoothness - Strengthened hygiene management by preventing the adhesion of bacteria and viruses

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In the bicycle industry, weight reduction is an important challenge for improving riding performance. Particularly in competition-oriented bicycles such as road bikes and cross bikes, the weight of components significantly affects performance. The weight of metal parts can also be influenced by the painting method. Powder coating has the potential to achieve weight reduction while maintaining the strength of the coating. Eiwa Kogei Co., Ltd.'s powder coating contributes to the lightweighting of bicycle components. 【Application Scenes】 - Frame - Fork - Handlebar - Seat post 【Effects of Implementation】 - Improved riding performance through weight reduction - Enhanced design quality - Increased durability

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In the office furniture industry, design and durability are essential. Especially in office environments used by many people, it is important to be scratch-resistant and to maintain aesthetic appeal over time. Powder coating excels in wear resistance and corrosion resistance, achieving a beautiful finish. Eiwa Kogei's powder coating enhances the aesthetics of office furniture and increases the value of the office. 【Usage Scenarios】 - Office desks - Cabinets - Conference tables - Chairs 【Benefits of Implementation】 - Scratch-resistant and maintains beauty for a long time - Enhances design with a variety of colors and textures - High durability reduces maintenance costs

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In the home appliance industry, the design of products is a crucial factor that influences customers' purchasing intentions. A beautiful appearance enhances the brand image of the product and strengthens competitiveness. At the same time, durability is also required, necessitating protection against scratches and corrosion. Eiwa Kogei's powder coating addresses these challenges. 【Usage Scenarios】 - Home appliances such as refrigerators, washing machines, and microwaves - Products that prioritize design - Products intended for outdoor installation 【Effects of Implementation】 - Increased product value due to a beautiful appearance - Extended product lifespan through protection against scratches and corrosion - Enhanced design freedom through a variety of colors and textures

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In the construction machinery industry, high durability that can withstand harsh environments is required. Particularly for parts that are prone to wear, peeling of the coating and corrosion can lead to performance degradation and failures. Eiwa Kogei's powder coating forms a coating with excellent wear resistance, protecting the parts of construction machinery. This contributes to extending product life and reducing maintenance costs. 【Application Scenes】 - Arm of an excavator - Blade of a bulldozer - Bed of a dump truck - Forks of a forklift 【Effects of Implementation】 - Improved wear resistance - Extended product life - Reduced maintenance costs - Maintenance of aesthetic appearance

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In the agricultural machinery industry, high durability that can withstand harsh environments is required. Exposure to soil, rain, and sunlight can accelerate the corrosion and deterioration of metal parts, potentially shortening the lifespan of the machinery. Eiwa Kogei's powder coating addresses these challenges by forming a robust coating that provides long-term protection. This improves the operational rate of agricultural machinery and reduces maintenance costs. 【Application Scenarios】 - Body parts of tractors, combines, tillers, etc. - Frames and exterior parts of agricultural tools - Parts used outdoors 【Effects of Implementation】 - Extension of product lifespan due to improved weather resistance - Protection from rust and corrosion - Reduction in maintenance frequency - Maintenance of product aesthetics

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In the automotive industry, corrosion resistance is extremely important for the long-term performance maintenance of parts. This is especially crucial for components exposed to rainwater and de-icing agents, where preventing functional decline and appearance deterioration due to corrosion is essential. Our powder coating provides excellent corrosion resistance to address these challenges. 【Application Scenarios】 - Automotive body parts - Engine components - Chassis parts 【Benefits of Implementation】 - Suppression of deterioration of parts due to corrosion - Extension of product lifespan - Maintenance of appearance quality

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We would like to introduce examples of mass production painting and small lot painting that our company has conducted. We have implemented mass production painting for fence fittings, motorcycle parts, and refrigerator-related components, as well as small lot painting for motor covers, lighting devices, and operation panels. We can deliver under your company name nationwide to your contracted clients. Please feel free to consult us regarding metal painting. 【Overview of Mass Production Painting Examples (Partial)】 ■ Fence fittings: 100x20x30mm ■ Motorcycle parts ・φ10x150mm (with bending) ・40x20x20mm ■ Refrigerator-related components: 200x30x60mm *For more details, please refer to the related links or feel free to contact us.

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In the bicycle industry, products that balance lightweight construction and design are in demand. Particularly for bicycles that prioritize performance, such as road bikes and cross bikes, reducing the weight of frames and parts is crucial. However, changing materials for the sake of weight reduction can compromise design and durability. At Panta Coating.com, we achieve powder coating in small lots and short lead times, providing bicycles that balance lightweight construction and design. 【Usage Scenarios】 - Weight reduction of bicycle frames - Color changes for parts - Improvement of design aesthetics 【Benefits of Implementation】 - Enhanced performance due to weight reduction - Improved design aesthetics through a wide variety of color options - Shortened development periods due to quick turnaround times

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In the design of office furniture, aesthetics and durability are important factors. In particular, high-quality coating is essential to meet diverse design needs. Powder coating allows for thick film application in a single coat, achieving a high level of design expression. Additionally, it has low VOC emissions and is an environmentally friendly coating method. 【Usage Scenarios】 - Office chairs - Desks - Cabinets - Partitions 【Benefits of Implementation】 - Improved design quality - High durability - Reduced environmental impact - Cost savings

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When performing powder coating, there are several constraints in the manufacturing of the powder coating materials, which has led to the following drawbacks until now: ● Designated colors cannot be produced unless a demand of at least 150 kg of powder coating is anticipated. (Therefore, small lot painting is not possible.) ● Additionally, the production of designated colors requires a period of more than one month. (Thus, delivery times measured in days are not feasible.) With this situation, it has been difficult to adopt powder coating despite its advantages. We are advancing initiatives as part of our "new approach to powder coating," including: ● Utilizing a stock of over 2,000 colors based on the color card system from powder coating manufacturers. ● Collaborating with paint manufacturers capable of small-scale production of powder coatings, enabling designated color powder coating to be realized within one week, even for small lots. We have established a system that leverages the strengths of powder coating, such as the ability to achieve a thick film (approximately 50μ to 100μ) in one coat, minimal VOC emissions (almost zero during processing), and faster painting speed compared to solvent-based coatings.

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Our painting factory has three systems. We want to respond to our customers' requests in a detailed manner, and this system has been developed over approximately 50 years with that intention. (1) A system for painting single items and small lots (2) A system for mass production painting (3) A system for test painting Currently, we have three main types of painting equipment available, allowing us to paint from one item or one unit up to 10,000 items or 10,000 units. However, there are limitations regarding "size," "shape," and "weight." Please take a look at our company website first. We will propose the optimal specifications for "baked painting" according to your requests, including the painting specifications you designate, quality, performance, and budget (cost). There are various possibilities, such as cases where costs can be reduced by controlling material expenses, and cases where upgrading the material grade can shorten processes and achieve rationalization. Please feel free to consult with us.

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You can choose from spray painting, anionic electrodeposition coating, and cationic electrodeposition coating. Each method has its own advantages and disadvantages, so we will select the painting method according to the product. It is possible to maintain the characteristics of the material while offering a variety of colors, making it suitable as an alternative to plating and for products that require aesthetic appeal. Various expressions can be achieved through combinations, so please consult us first.

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Whether it is powder coating, solvent-based baked coating, or air-drying coating, the adhesion performance of the paint film and its corrosion resistance greatly depend on the pre-treatment methods that create a suitable condition for painting. In other words, simply removing oil and dirt does not create an ideal condition for painting. Pre-treatment refers to preparing the surface to be suitable for painting. One of the methods that provides excellent corrosion resistance and adhesion among pre-treatment processes is zinc phosphate coating. We regularly measure the concentration of the treatment solution to ensure stable quality.

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Since our establishment, Eiwa Kogei has introduced various equipment and devices as needed in response to our customers' requests. Equipment for stripping paint is one of them. In response to requests for repainting defective products or changing colors, we can strip the paint from products that have already been painted and repaint them. We perform stripping treatment in several patterns depending on the material and shape. First, please let us know the condition of the product you wish to strip. We will suggest the most suitable method.

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When high quality and adhesion are required for the painting of aluminum (die-cast) and zinc die-cast products, we adopt "chromate treatment," which is a pre-treatment for painting aluminum (zinc). By applying "chromate treatment" to aluminum materials and zinc die-cast products, which are considered difficult for paint to adhere to, we can impart "high adhesion" and "high corrosion resistance." These non-ferrous metal materials often encounter adhesion issues during painting. It is necessary to align the required quality and painting specifications during the design phase of the painting process.

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By applying zinc plating to the product, it can achieve high rust resistance and corrosion resistance. Furthermore, by applying chromate treatment to the zinc-plated surface, discoloration (whitening) of the zinc-plated surface can be suppressed and colored. This allows for a wide range of responses to the required corrosion resistance and aesthetic qualities when combined with painting.

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