フジカ工業 List of Products and Services

E-4338 is a foamed product made of EPDM, which has excellent weather resistance and chemical resistance. In particular, it is an eco-friendly sponge that reduces sulfur content. It passes UL94 HF-1 for thicknesses below 1.1mm and UL94 HBF for thicknesses above 1.2mm.

• Rubber

Polycarbonate is the only transparent material among general-purpose engineering plastics. It boasts excellent impact resistance, making it suitable for places where acrylic or transparent PVC are not appropriate. The cloudiness of the cut surface can be restored to transparency through polishing.

• Other machine elements

PP is a lightweight resin with a low specific gravity. It complies with the Food Sanitation Act and has good moldability, so various items are made from this PP. Please feel free to consult us about anything from large to small items.

• roller

Mitsui Chemicals' high sheet is a low-foaming polyethylene sheet. It is hygienic, has low odor, has minimal impact on contents, and possesses moderate cushioning properties. The PP grade is laminated with OPP sheets on both sides, which reduces the gas permeability of substances like carbon dioxide.

• detergent

F-2 has higher sound-absorbing performance compared to general polyurethane foam. It is popular and lightweight in this category, used across a wide range of industries. It also meets the flame retardant standard "UL-94 HF-1."

• Other polymer materials

It is engraved and colored for machine switch covers. In addition to black, colored acrylics such as white are also commonly used. There are also materials in transparent colors, including rulers, and there are colored transparents as well. They are often used for operation panels such as elevators.

• switch

It was made by punching from a 10t plate material. It's quite small at φ3.8×φ1.2, and when there are many, removing the center waste can be quite challenging. We can accept orders even from prototypes, so please feel free to contact us.

• Other polymer materials

Polyacetal is particularly excellent in wear resistance and mechanical strength. This material is also used in items like screen door rollers. Since it is a material that we handle extensively, we look forward to your inquiries about processing.

• nozzle

Hardness 70 is grayish-white, but there is no difference in hygiene compared to the milky white ones. It is processed in several layers, embedding insert fittings in between. In cases where the strength is insufficient with rubber alone, there are issues that can be resolved with ingenuity.

• Granulating Equipment

The hardness of the urethane rubber is 70°, and the color is natural. It demonstrates wear resistance in rollers and tires. In fact, it is a material that can be colored in various colors.

• Other machine elements

It is a method of foaming and molding within a mold. The hardness, presence or absence of a skin, coloring, and surface patterns can all be controlled freely. For small quantities, it may also be possible to prototype and create using a resin mold. Although meetings may take time, the finished product should be one of high quality and satisfaction.

• Other polymer materials

PP is a general-purpose resin with excellent chemical resistance, water resistance, and hygiene properties. It is a resin similar to PE, but with higher rigidity and a strong resistance to repeated bending. If you want to try different materials with the same shape, our company can accommodate various material processing needs.

• Granulating Equipment

In injection molding, engineering plastics are the main focus. We mold products in large quantities at low cost depending on the number of cavities in the mold. We melt pellet materials, inject them into the mold, and solidify them to form shapes. Although the molds are expensive, the precision and quality of the products are distinctly superior to those of processed items. We also have experience with insert molding of filters and metal parts, as well as glass fiber reinforced plastics.

• Other machine elements

This is a request to protect a laser level with 15 times expanded polyethylene foam. The 15 times expanded product is a firm sponge that is suitable for storing items with a certain amount of mass. The laser level comes with accessories, and if there is storage foam, it can be easily stored.

• Other measurement, recording and measuring instruments

This is a spacer made of Polyerec (Eftoron SK) manufactured by Sekisui Seikei Co., Ltd. Eftoron SK is a low-foaming polyethylene sheet that can be processed by die-cutting. We perform die-cutting with a design that takes durability into consideration for spacers and interleaving paper for electronic components.

• Other electronic parts

NBR is particularly excellent in oil resistance and is suitable for sealing oils and fats. Extrusion molding with NBR allows for hardness adjustment. Since sealing rubber cannot be integrally molded due to its dimensions, extruded products are bonded together for production. However, extrusion molding is a dimensionally unstable molding method, so it is processed through a dedicated grinding machine to achieve precision.

• Metal bearings
• Other machine elements

Bulcoran is a high-performance material that has several times the wear resistance of regular rubber. It is also extremely strong, to the extent that it is used in roller coaster tires. It is recommended for applications where durability and load-bearing capacity are particularly required. Additionally, it can be processed with the core material you provide.

• wheel

It looks like stone, but it is made of polyurethane foam. This is referred to as rigid compared to soft sponge, and it has a hardness that does not dent when pressed. After molding, it is directly painted to give a realistic texture. Due to its very lightweight nature, it is also used for store signs and other applications. It is necessary to create a mold, and you will need to provide 3D data or a master model.

• others

For the purpose of protecting some metal parts, we can coat them with soft PVC. Since it is easy to color, we can accommodate various colors. You can provide the parts to be coated, so please consult with us.

• Processing Jig

This is a standard product of silicone sponge corner cord commonly referred to as red silicone. We can accommodate double-sided tape processing and endless processing. It is often used for custom corner rings and frame-shaped packing.

• Food Processing Equipment

While passing through a two-tier roller with uneven surfaces, it takes on a unique wave shape by cutting through the center. It is also possible to process materials other than standard products, such as anti-static sponge. The thickness can be accommodated from approximately 10 to 60 mm.

• Other cleaning tools

This is a molded product made with integral skin that forms a strong membrane. It is highly durable and can be finished with textures such as matte or leather-like patterns on the mold surface. It can accommodate both raw material coloring and painting. For mold creation, either 3D data or a master model is required.

• others
• Other safety and hygiene products

This is a water jet cutter that can pivot and tilt in addition to the standard X, Y, and Z axes. It allows for diagonal cuts from various directions, creating complex shapes. Since it cuts with water, it also minimizes thermal stress on the materials.

• Prototype Services

PET is one of the four major transparent resins and is a familiar material used in products like PET bottles. We are processing 0.2t sheets for face shields. The biggest advantage is that it can be produced in large quantities at a low cost.

• Other safety and hygiene products

Silicone rubber is a material with high cold resistance and heat resistance. It is a hygienic rubber that is also used for medical and food applications. We have stock available in various thicknesses. We also have dedicated double-sided tape.

• Food Processing Equipment

Urethane rubber is a type of rubber that excels in strength and abrasion resistance. It is bonded by pouring rubber into the core while adhering it, and unnecessary parts are trimmed away. Rewrapping with old rubber is also possible.

• roller

We can also suggest cases such as the NANUK case. This case is waterproof, so you can feel secure even in bad weather. The complex shape, like that of a camera, was molded using a scanner. For small quantities, water jet processing without a mold is also possible.

• Other optical parts

We manufacture a wide variety of custom-made items, such as "XX dedicated cases," to ensure safe and smooth transportation and movement. With the introduction of advanced automatic hydraulic cutting machines, we can now process thicker and larger sponges than before, helping to protect your important products and measuring instruments, while enhancing their safety and value. For smaller quantities, we can also suggest manufacturing methods other than standard cutting processes. If you are considering creating a new case, please feel free to contact us. 【Equipment Details】 <2019 Model Automatic Hydraulic Cutting Machine: Toko Co., Ltd.> ■ Supports board sizes up to 600×1,200 ■ 100 tons of pressure ■ Can punch up to approximately 120mm thickness (for standard urethane foam) ■ Mass punching with increased mold counts is also possible ■ Compatible with a wide range of materials including various rubber, resin sheets, cork, and paper *For more details, please download the PDF or feel free to contact us.

• Processing Contract