株式会社 真田製作所 Product Lineup

We receive requests from our customers and consistently carry out everything from concept, design, parts manufacturing, assembly and adjustment, electrical control, to installation in our own factory, producing various automated machines. We design and manufacture equipment (such as inspection machines and assembly machines) to replace or assist with heavy labor, dangerous tasks, advanced tasks that are impossible for human hands, repetitive and large-scale tasks, and work in harsh environments. ■ Flow until completion Specification meeting and machine design We listen to our customers' requests and provide clear proposals. ↓ Parts manufacturing In-house parts manufacturing allows us to respond to sudden design changes. ↓ Electrical and control Our in-house engineers realize movements in line with customer wishes. ↓ Assembly and on-site installation Assembly and adjustment by skilled employees. ■ We design various systems to support our customers, regardless of industry or business type. It is also possible to request only parts manufacturing, so for more details, please download the PDF or feel free to contact us.

At Sanada Manufacturing Co., Ltd., we create filling systems tailored to the viscosity of liquids, the shape of containers, and cycle times. ■ High Productivity Filling operations can be performed much faster than manual work, making it suitable for mass production. ■ Accuracy and Consistency The system can fill the set amount accurately, ensuring product consistency. ■ Reduction in Labor Costs The number of operators can be reduced, leading to lower labor costs in the long term. ■ Improved Safety Ensures the safety of operators when handling hazardous or high-temperature liquids. Automation reduces the risk of operators being exposed to dangerous environments. ■ Flexibility Designed to accommodate different sizes and types of containers, making product line changes easy. ■ Ease of Maintenance Designed for easy maintenance, minimizing downtime during failures. ■ Data Collection and Tracking Records data from the filling process for later analysis, aiding in quality control and productivity improvement. ■ Environmental Considerations The automated filling process minimizes liquid waste, reducing the environmental impact.

Introduction to the Load Cell Filling Capper This is an automated device that fills liquids while accurately measuring weight and volume, and then carries out a series of processes including capping. A "load cell" is a sensor that measures weight, and a "filling capper" refers to a device that fills containers with contents. ■ High-Precision Weight Measurement Accurate filling amounts are managed using a load cell. ■ Automatic Control Filling automatically stops when the set volume or weight is reached. ■ Automatic Sealing and Capping The process also includes automatically closing the lid after filling. ■ Improved Work Efficiency It reduces manual labor, achieving shorter work times and lower errors.

"Introduction of a semi-automatic device for accurately filling viscous fragrance liquids into aluminum pouches (thin bags made of aluminum material)" ■ High Filling Accuracy It can fill the set amount accurately, which helps in quality control of the product. ■ Types According to Application Choose from piston type, weight type, counting type, etc., according to the properties of the liquid and the production line. ■ Ease of Operation Settings and adjustments are relatively simple, and maintenance is also easy. "Process" 1. Insert the aluminum pouch into the intermittently moving chuck by hand. 2. Inject nitrogen through the injection port. 3. Accurately fill the liquid using the filling machine. 4. Steam sterilization process. 5. Clamp the aluminum pouch from both sides and discharge the air (nitrogen) inside the bag. 6. Cap the pouch while maintaining the condition. 7. Discharge onto the conveyor. ■ After liquid filling, there is a steam sterilization process. If air remains inside the bag, there is a risk of bacterial growth, so removing air before capping is a very important point.

The bottle cap tightening machine is a device that automatically tightens bottle caps. It plays a role in improving productivity by efficiently tightening caps. ■ Automation It operates in conjunction with a conveyor that supplies bottles, allowing bottles to be automatically capped. This eliminates the need for manual labor. ■ Compatibility with Various Caps Many models can accommodate caps of various sizes and shapes, allowing for adjustments tailored to specific products. ■ High Precision The automatic machine tightens caps with a consistent torque, achieving uniform tightening and maintaining product quality. ■ Increased Productivity Automation enhances work speed and significantly improves the efficiency of the manufacturing line. ■ Ease of Operation The automatic machine features a user-friendly interface, making it easy to operate. ■ Sensors and Control System Sensors are installed to detect the position of the bottles and the condition of the caps, enabling precise operations based on this information.

The pouch filling and sealing machine is a device used to fill liquid or paste products into pouches and then seal those pouches. ■ Filling Function It accurately fills liquids and pastes into pouches. The filling methods include gravity, pump, and pressure types. ■ Sealing Function After filling, it seals the opening of the pouch using heat or pressure. This prevents leakage of the contents and improves shelf life. ■ Automation Many pouch filling and sealing machines are automated, allowing for continuous processes such as filling, sealing, and cutting. This significantly enhances production efficiency. ■ Variety of Pouch Shapes It can accommodate various pouch shapes, including stand-up pouches, flat pouches, and zipper pouches. ■ Hygiene Management Since it is often used for food filling, strict hygiene standards are adhered to. Stainless steel components and cleanroom-compatible designs are common. ■ Filling Accuracy It allows for high-precision filling, maintaining the quality of the products.

■ "Labor-saving" refers to reviewing designs and processes to complete tasks without human intervention. As the labor shortage due to declining birth rates and an aging population becomes more serious, "labor-saving" has become a top priority for many companies. Through automation using systems and robots, the number of people required for operations is reduced, thereby improving productivity. - Industrial Robots This refers to replacing tasks traditionally performed by humans in manufacturing settings with robots. The scope of automation has expanded beyond simple repetitive tasks to include processes that require advanced decision-making. - Collaborative Robots These are robots designed to work safely alongside humans in shared physical spaces. Collaborative robots are like "colleagues who support you next door." - Automation of Transport and Assembly This is the area in manufacturing that benefits most from automation. With the evolution of autonomous robots and AI vision, efficiency has been achieved that goes beyond mere "replacement." - AI, Image Inspection, and Recognition The "eyes" of automation using industrial robots are image recognition, and the direct application of this technology is in the automation of inspections. It has evolved to be fast and highly accurate through the combination of AI and high-resolution cameras.

Our company is a specialized group that has been solving challenges in various industries for many years through custom automation machines. Our true strength lies in our vast technical expertise, cultivated through years of trial and error, and our ability to handle difficult workpieces such as liquids, powders, and irregular shapes. Since we also process parts in-house using machining centers and lathes, we have knowledge in machining as well. We are capable of producing automated machines that include machining and robotics. We create conceptual drawings in 3D CAD, making it easy to understand the content. From meetings to conceptual drawing creation, detailed drawing production, parts manufacturing, electrical control, assembly and adjustment, and on-site installation, we complete everything in-house. [For such automation concerns] ■ Cannot be addressed by standard machines ■ The process is too complex and has been declined ■ Accuracy cannot be achieved *For more details, please refer to the related links or feel free to contact us.