株式会社 真田製作所 Product Lineup

Image Inspection Device Using Knuckle Robots ■ High Precision Inspection Knuckle robots enable precise movements, achieving high accuracy in image inspections. This reduces the chances of missing fine defects or abnormalities. ■ Efficient Operations The automated system enhances the speed of inspection tasks. Compared to manual inspections, it can process large amounts of data in a short time, thereby improving productivity. ■ Consistent Results Inspections performed by robots are conducted under the same conditions, resulting in less variability and enabling consistent quality control. ■ Reduced Labor Burden By entrusting monotonous and repetitive tasks to robots, the burden on workers is alleviated, allowing them to focus on more advanced tasks. ■ Data Collection and Analysis The image inspection device can save inspection results as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Flexibility Knuckle robots can be programmed to adapt to different products and inspection conditions, making them suitable for various applications.

We receive requests from our customers and consistently carry out everything from concept, design, parts manufacturing, assembly and adjustment, electrical control, to installation in our own factory, producing various automated machines. We design and manufacture equipment (such as inspection machines and assembly machines) to replace or assist with heavy labor, dangerous tasks, advanced tasks that are impossible for human hands, repetitive and large-scale tasks, and work in harsh environments. ■ Flow until completion Specification meeting and machine design We listen to our customers' requests and provide clear proposals. ↓ Parts manufacturing In-house parts manufacturing allows us to respond to sudden design changes. ↓ Electrical and control Our in-house engineers realize movements in line with customer wishes. ↓ Assembly and on-site installation Assembly and adjustment by skilled employees. ■ We design various systems to support our customers, regardless of industry or business type. It is also possible to request only parts manufacturing, so for more details, please download the PDF or feel free to contact us.

A palletizer refers to a machine or system that automatically stacks products or goods onto pallets. It is used to achieve efficient palletizing in logistics and manufacturing. ■Improved Efficiency Palletizers are automated, allowing for the rapid processing of large quantities of products, thereby increasing the throughput of production lines. ■Reduction of Labor By introducing a palletizer, manual palletizing becomes unnecessary, reducing the burden on workers and lowering labor costs. ■Consistency and Accuracy The automated process ensures consistent stacking of products, reducing errors and uneven stacking. ■Enhanced Safety The risks associated with handling heavy loads are minimized, ensuring the safety of workers. ■Space Optimization Palletizers stack products on pallets in an optimal manner, maximizing the use of warehouse space. ■Improved Inventory Management Management by pallet units becomes possible, enhancing inventory visibility and making inventory management easier. ■Flexibility Robot palletizers, for example, can accommodate products of various shapes and sizes, allowing for flexible responses to changes in product lines.

Automated Machines Using Robots ■ Robot Palletizer - Uses a robotic arm to pick up products and place them on a pallet. - Highly flexible, capable of stacking in complex patterns. - Automation reduces work time and decreases human error. - Reduces the burden on workers when handling heavy loads and improves safety. ■ Loading Device Using Collaborative Robots and 3D Camera Vision - Collaborative robots are equipped with sensors and cameras, featuring safety functions to avoid contact with humans. - The 3D vision camera accurately recognizes the shape, size, and position of parts and materials to be loaded. - The camera identifies objects, and the collaborative robot automatically loads materials or parts. - Robots can be used in narrow spaces where safety fences cannot be installed. ■ Image Inspection Device Using Fist Robots - Fist robots enable precise movements, achieving high accuracy in image inspections. - Compared to manual inspections, they can process large amounts of data in a short time, improving productivity. - Inspections performed by robots are conducted under consistent conditions, resulting in less variation in results and enabling consistent quality control.

Collaborative Robot and 3D Vision Camera Used for Irregular Material Feeding Device (Picking Robot) ■ Collaborative Robot Although speed is limited for safety reasons, by installing sensors around the equipment, it can operate at speeds comparable to industrial robots. When the sensors detect human intrusion, the robot's movement can be slowed down to the speed of a collaborative robot, allowing production to continue without stopping work. ■ 3D Vision Camera It enables high-precision object recognition and positioning, accommodating complex shapes and arrangements. It can process data in real-time and functions effectively even in dynamic environments. - Improved Work Efficiency It can quickly and accurately select products, significantly reducing work time. - Reduction in Labor Costs Automating long hours of work and repetitive tasks helps alleviate labor shortages. - Enhanced Accuracy It reduces picking errors and ensures accurate product selection. - Improved Safety of the Work Environment By entrusting heavy loads and dangerous tasks to robots, employee safety can be secured. - Operates 24 Hours It can continuously perform tasks, making it capable of handling peak logistics times.

In the agricultural sector, harvesting operations face challenges such as labor shortages and the need for improved work efficiency. Particularly during the harvest season, a large amount of work is required in a short period, making it difficult to secure labor. Our robotic system addresses these challenges by achieving efficiency and labor-saving in harvesting operations through 24-hour operation. 【Usage Scenarios】 - Harvesting fruits in orchards - Harvesting vegetables - Sorting and categorizing harvested products 【Benefits of Implementation】 - Reduction in work time and increased productivity - Decrease in labor costs - Stabilization of harvest yields - Reduction of worker burden

■ "Labor-saving" refers to the review of design and processes to complete tasks without human intervention. As the labor shortage due to declining birth rates and an aging population becomes more serious, "labor-saving" has become a top priority for many companies. Through automation using systems and robots, the number of people required for operations is reduced, thereby improving productivity. - Industrial Robots This refers to replacing tasks traditionally performed by humans in manufacturing settings with robots. The scope of automation has expanded beyond simple repetitive tasks to include processes that require advanced decision-making. - Collaborative Robots These are robots designed to work safely alongside humans in shared physical spaces. Collaborative robots are like "colleagues who support you next door." - Automation of Transport and Assembly This is the area in manufacturing that benefits most from automation. With the evolution of autonomous robots and AI vision, efficiency improvements have been achieved that go beyond mere "replacement." - Image Inspection and Recognition Image recognition serves as the "eyes" of automation with industrial robots, and the direct application of this technology is in the automation of inspections. It has evolved to be fast and highly accurate with high-resolution cameras.

Our company is a specialized group that has been solving challenges in various industries for many years through custom automation machines. Our true strength lies in our vast technical expertise, cultivated through years of trial and error, and our ability to handle difficult workpieces such as liquids, powders, and irregular shapes. Since we also process parts in-house using machining centers and lathes, we have knowledge in machining as well. We are capable of producing automated machines that include machining and robotics. We create conceptual drawings in 3D CAD, making it easy to understand the content. From meetings to conceptual drawing creation, detailed drawing production, parts manufacturing, electrical control, assembly and adjustment, and on-site installation, we complete everything in-house. [For such automation concerns] ■ Cannot be addressed by standard machines ■ The process is too complex and has been declined ■ Accuracy cannot be achieved *For more details, please refer to the related links or feel free to contact us.

In the manufacturing industry, it is required to maintain and improve the quality of products consistently. Especially in complex processes and delicate tasks, variations are likely to occur with human hands alone, making quality stabilization a challenge. Inappropriate automation may lead to a decline in quality and production efficiency. Our company will face the "troubles" that our customers have until the very last point and will develop automated machines and systems that contribute to quality improvement with reliable technology. 【Usage Scenarios】 - Complex processes that cannot be handled by standard machines - High-difficulty automation projects that have been rejected by other companies - Tasks with poor precision and significant variations - Handling of liquids, powders, and irregularly shaped items 【Benefits of Implementation】 - Stability and improvement of quality (uniformity of precision, data management) - Increased productivity (realization of 24-hour operation, reduction of cycle time) - Cost optimization (reduction of labor costs, resource and energy conservation) - Improvement of safety and working environment (elimination of the "3K" tasks)

In the automotive parts industry, efficient and safe transportation of components on the production line is essential. In particular, the palletizing of heavy or complex-shaped parts places a significant physical burden on workers, which can contribute to labor shortages and increased costs. Additionally, variations in work can lead to product damage and decreased work efficiency. Our industrial collaborative robot palletizer provides automated solutions to these challenges. 【Usage Scenarios】 - Palletizing cardboard cases of automotive parts - Automation in limited spaces - Alleviating labor shortages - Reducing the burden on workers 【Benefits of Implementation】 - Increased efficiency and speed in parts transportation tasks - Ensured safety and reduced burden for workers - Improved space efficiency through enhanced loading accuracy - Reduction in labor costs