株式会社 真田製作所 Product Lineup

We receive requests from our customers and consistently carry out everything from concept, design, parts manufacturing, assembly and adjustment, electrical control, to installation in our own factory, producing various automated machines. We design and manufacture equipment (such as inspection machines and assembly machines) to replace or assist with heavy labor, dangerous tasks, advanced tasks that are impossible for human hands, repetitive and large-scale tasks, and work in harsh environments. ■ Flow until completion Specification meeting and machine design We listen to our customers' requests and provide clear proposals. ↓ Parts manufacturing In-house parts manufacturing allows us to respond to sudden design changes. ↓ Electrical and control Our in-house engineers realize movements in line with customer wishes. ↓ Assembly and on-site installation Assembly and adjustment by skilled employees. ■ We design various systems to support our customers, regardless of industry or business type. It is also possible to request only parts manufacturing, so for more details, please download the PDF or feel free to contact us.

Introduction to Image Inspection Systems ■ High-Precision Inspection Using cameras and sensors, high-resolution images can be captured to detect fine defects and abnormalities. ■ Efficiency through Automation Image inspection is automated, significantly reducing work time compared to manual inspection, thereby improving productivity. ■ Consistent Results Machine inspections are conducted under the same conditions, resulting in less variation and maintaining consistent quality. ■ Real-Time Processing Data is processed in real-time, providing immediate results. This allows for quick responses when issues arise. ■ Data Collection and Analysis Inspection results are stored as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Diverse Applications It can cater to various industries and applications, being utilized in a wide range of fields such as electronics, food, and automotive parts. ■ Cost Reduction It offers economic benefits by reducing labor costs and the costs associated with defective products. ■ Enhanced Safety It can be used in hazardous environments and under high temperature and pressure conditions, ensuring the safety of operators.

A parts inspection device is a machine used to automatically inspect the quality of products and components. It is mainly used in the manufacturing and quality control fields, allowing for efficient and accurate inspections. There are vision systems that utilize image processing technology and measurement devices that use sensors, which are employed in various industries such as electronics, automotive parts, and food. ■ High Speed It can inspect a large number of products in a short time, improving the efficiency of production lines. ■ High Precision It can detect fine defects and abnormalities that may be overlooked by the human eye. ■ Data Collection Inspection results can be recorded as digital data, aiding in analysis and traceability. ■ Automation By conducting inspections without human intervention, it can reduce human errors. - Types of Parts Inspection Devices "Dimension Measuring Instruments" such as calipers, micrometers, and 3D measuring devices that accurately measure the dimensions of parts. "Appearance Inspection Devices" that use cameras and image processing technology to detect defects in the appearance and surface of parts. "Functional Inspection Devices" that are testing devices to confirm whether parts function as designed. "Material Testing Machines" that evaluate the material properties of parts (strength, hardness, elasticity, etc.).

Introduction to Hardware Assembly Machines A hardware assembly machine refers to a machine or device used to assemble metal parts and hardware. These machines are particularly used in the manufacturing and construction industries, allowing for efficient assembly of components. They are designed to handle various types of metal parts and perform precise assembly tasks. Specifically, many of them have the capability to automatically assemble hardware such as screws, bolts, and nuts, contributing to improved efficiency and quality. Compared to manual work, they offer higher precision and can standardize production, leading to stable output and reduced working time.

Automated Machines Using Robots ■ Robot Palletizer - Uses a robotic arm to pick up products and place them on a pallet. - Highly flexible, capable of stacking in complex patterns. - Automation reduces work time and decreases human error. - Reduces the burden on workers when handling heavy loads and improves safety. ■ Loading Device Using Collaborative Robots and 3D Camera Vision - Collaborative robots are equipped with sensors and cameras, featuring safety functions to avoid contact with humans. - The 3D vision camera accurately recognizes the shape, size, and position of parts and materials to be loaded. - The camera identifies objects, and the collaborative robot automatically loads materials or parts. - Robots can be used in narrow spaces where safety fences cannot be installed. ■ Image Inspection Device Using Fist Robots - Fist robots enable precise movements, achieving high accuracy in image inspections. - Compared to manual inspections, they can process large amounts of data in a short time, improving productivity. - Inspections performed by robots are conducted under consistent conditions, resulting in less variation in results and enabling consistent quality control.

Collaborative Robot and 3D Vision Camera Used for Irregular Material Feeding Device (Picking Robot) ■ Collaborative Robot Although speed is limited for safety reasons, by installing sensors around the equipment, it can operate at speeds comparable to industrial robots. When the sensors detect human intrusion, the robot's movement can be slowed down to the speed of a collaborative robot, allowing production to continue without stopping work. ■ 3D Vision Camera It enables high-precision object recognition and positioning, accommodating complex shapes and arrangements. It can process data in real-time and functions effectively even in dynamic environments. - Improved Work Efficiency It can quickly and accurately select products, significantly reducing work time. - Reduction in Labor Costs Automating long hours of work and repetitive tasks helps alleviate labor shortages. - Enhanced Accuracy It reduces picking errors and ensures accurate product selection. - Improved Safety of the Work Environment By entrusting heavy loads and dangerous tasks to robots, employee safety can be secured. - Operates 24 Hours It can continuously perform tasks, making it capable of handling peak logistics times.

Image inspection systems have various advantages! ■ High-precision inspection By using cameras and sensors, high-resolution images can be obtained to detect fine defects and abnormalities. ■ Efficiency through automation Compared to manual inspection, work time can be significantly reduced. ■ Consistent results Machine inspections are conducted under the same conditions every time, resulting in less variability and maintaining consistent quality. ■ Real-time feedback Data is processed in real-time, providing immediate results. This allows for quick responses when issues arise. ■ Data collection and analysis Inspection results are stored as digital data, which can be useful for later analysis and trend identification. ■ Diverse applications There is flexibility to accommodate various industries and uses. It is utilized across a wide range of fields, including electronics, food, and automotive parts. ■ Cost reduction In the long term, it can reduce labor costs and costs associated with defective products, providing economic benefits. ■ Improved safety Using image inspection systems ensures the safety of operators even in hazardous environments or under high temperature and pressure conditions.

Image Inspection Device Using Knuckle Robots ■ High Precision Inspection Knuckle robots enable precise movements, achieving high accuracy in image inspections. This reduces the chances of missing fine defects or abnormalities. ■ Efficient Operations The automated system enhances the speed of inspection tasks. Compared to manual inspections, it can process large amounts of data in a short time, thereby improving productivity. ■ Consistent Results Inspections performed by robots are conducted under the same conditions, resulting in less variability and enabling consistent quality control. ■ Reduced Labor Burden By entrusting monotonous and repetitive tasks to robots, the burden on workers is alleviated, allowing them to focus on more advanced tasks. ■ Data Collection and Analysis The image inspection device can save inspection results as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Flexibility Knuckle robots can be programmed to adapt to different products and inspection conditions, making them suitable for various applications.

We will automate the inspection of defective products, such as scratches and dirt on very small and fine parts. These are widely used in advanced technology fields, including microchips, electronic components, medical devices, and optical parts. They are used in advanced measuring instruments in factories and research institutions to inspect the accuracy of dimensions and shapes of processed parts and products. With the automatic inspection function, stable quality control can be achieved for product quality management and compliance with standards. ■ Three-dimensional measuring instruments They perform high-precision coordinate measurements and measure the dimensions of complex shapes. ■ Surface roughness measuring instruments They evaluate the finishing condition of surfaces. ■ Optical inspection devices They detect fine defects and dimensions using image analysis. ■ Laser measuring instruments They perform high-speed measurements without contact.

"Significantly improve process reliability by presenting quality standards in numerical form." This inspection equipment is ideal for products that require strict standards, such as microchips, medical devices, and optical products. By combining advanced measuring instruments with image analysis, it quantitatively evaluates dimensions, shapes, and surface conditions. The preservation of inspection logs also contributes to improved traceability and process enhancement. ■ Three-dimensional measuring instrument High-density measurement of precision-required machined parts. ■ Surface roughness measuring instrument Numerical management of changes in the condition of the machined surface. ■ Optical inspection device Stable detection of fine anomalies through image processing. ■ Laser measuring instrument Achieves high repeatability and precision measurements even on high-speed lines.

In the agricultural sector, harvesting operations face challenges such as labor shortages and the need for improved work efficiency. Particularly during the harvest season, a large amount of work is required in a short period, making it difficult to secure labor. Our robotic system addresses these challenges by achieving efficiency and labor-saving in harvesting operations through 24-hour operation. 【Usage Scenarios】 - Harvesting fruits in orchards - Harvesting vegetables - Sorting and categorizing harvested products 【Benefits of Implementation】 - Reduction in work time and increased productivity - Decrease in labor costs - Stabilization of harvest yields - Reduction of worker burden

In the automotive industry, product quality significantly affects customer satisfaction. In visual inspections, it is essential to accurately detect defects such as scratches, dirt, and shape irregularities to supply high-quality products to the market. Manual inspections not only require time and effort but also may introduce variability in the judgments made by inspectors. Image inspection processing devices conduct inspections at a speed of 0.3 seconds per unit, addressing challenges in the visual inspection of automotive parts. 【Application Scenarios】 - Inspection of scratches, dirt, and shape irregularities in automotive parts - Quality control on manufacturing lines - Quality improvement in parts manufacturing 【Benefits of Implementation】 - Reduction in inspection time - Improvement in inspection accuracy - Prevention of defective products from being released

In the electronics industry, accurate inspection of components is essential to ensure product quality and reliability. Particularly in the case of miniaturized electronic parts, even minor scratches or dirt can significantly affect product performance. Manual inspection has its limitations, as it not only takes time and incurs costs but can also lead to variability in inspection results. Our image inspection processing equipment enables high-speed and high-precision inspections, providing strong support for quality control in electronic devices. 【Usage Scenarios】 - Inspection of scratches and dirt on electronic components - Inspection of components after PCB assembly - Shape inspection of connectors and terminals 【Benefits of Implementation】 - Improved yield through early detection of defective products - Cost reduction through automation of the inspection process - Stabilization of product quality through enhanced inspection accuracy

In the logistics industry, sorting tasks require accurate identification and rapid processing of products. In particular, overlooking scratches or dirt on products can lead to customer complaints and returns, which can decrease operational efficiency. Our image inspection processing device inspects the condition of products at a speed of 0.3 seconds per item, preventing the outflow of defective products. This achieves improvements in the quality and efficiency of sorting tasks. 【Usage Scenarios】 - Product sorting in warehouses - Inspection before packaging - Final checks before shipping 【Benefits of Implementation】 - Improved sorting accuracy - Reduced working time - Cost savings from defective products

In the metal industry, inspecting surfaces for scratches and dirt is essential to ensure product quality. Particularly for products that require high quality, such as automotive parts and precision instruments, a robust inspection system that does not overlook even the smallest defects is crucial. Our image inspection processing device conducts inspections at a speed of 0.3 seconds per unit, contributing to the improvement of the quality of metal products. [Usage Scenarios] - Surface inspection of automotive parts - Inspection of scratches and dirt on metal processed products - Quality control of precision instrument components [Benefits of Implementation] - Prevention of defective products from being released - Reduction of inspection time - Stabilization of quality

In the pharmaceutical industry, accurate inspection of packaging is essential to ensure product quality and safety. Contamination or packaging defects can lead to deterioration of product quality and risks to patients. Our image inspection processing equipment detects scratches, dirt, and shape defects in pharmaceutical packaging instantly with high-speed inspection at 0.3 seconds per item, supporting the supply of high-quality products. 【Usage Scenarios】 - Contamination inspection on pharmaceutical packaging lines - Shape inspection of ampoule cases - Printing inspection of packaging containers - Inspection of scratches and dirt on packaging materials 【Benefits of Implementation】 - Increased productivity through reduced inspection time - Improved quality through early detection of defective products - Cost reduction through decreased labor costs - Strengthened quality control through data collection

■ "Labor-saving" refers to reviewing designs and processes to complete tasks without human intervention. As the labor shortage due to declining birth rates and an aging population becomes more serious, "labor-saving" has become a top priority for many companies. Through automation using systems and robots, the number of people required for operations is reduced, thereby improving productivity. - Industrial Robots This refers to replacing tasks traditionally performed by humans in manufacturing settings with robots. The scope of automation has expanded beyond simple repetitive tasks to include processes that require advanced decision-making. - Collaborative Robots These are robots designed to work safely alongside humans in shared physical spaces. Collaborative robots are like "colleagues who support you next door." - Automation of Transport and Assembly This is the area in manufacturing that benefits most from automation. With the evolution of autonomous robots and AI vision, efficiency has been achieved that goes beyond mere "replacement." - AI, Image Inspection, and Recognition The "eyes" of automation using industrial robots are image recognition, and the direct application of this technology is in the automation of inspections. It has evolved to be fast and highly accurate through the combination of AI and high-resolution cameras.

Our company is a specialized group that has been solving challenges in various industries for many years through custom automation machines. Our true strength lies in our vast technical expertise, cultivated through years of trial and error, and our ability to handle difficult workpieces such as liquids, powders, and irregular shapes. Since we also process parts in-house using machining centers and lathes, we have knowledge in machining as well. We are capable of producing automated machines that include machining and robotics. We create conceptual drawings in 3D CAD, making it easy to understand the content. From meetings to conceptual drawing creation, detailed drawing production, parts manufacturing, electrical control, assembly and adjustment, and on-site installation, we complete everything in-house. [For such automation concerns] ■ Cannot be addressed by standard machines ■ The process is too complex and has been declined ■ Accuracy cannot be achieved *For more details, please refer to the related links or feel free to contact us.