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  3. 株式会社 真田製作所 埼玉三郷工場
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株式会社 真田製作所 埼玉三郷工場

Establishment1946 year
capital1000Ten thousand
number of employees20
addressSaitama/Misato-shi/1-188-1 Tokegasaki
phone048-956-4601
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last updated:May 01, 2026
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株式会社 真田製作所 Product Lineup

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Diamond saw cutting machine (adopted for the deep-sea exploration vessel "Chikyu") Diamond saw cutting machine (adopted for the deep-sea exploration vessel "Chikyu")
Load cell filling capper Load cell filling capper
Liquid filling machine Liquid filling machine
Automatic cap tightening machine Automatic cap tightening machine
3D picking robot 3D picking robot
Automatic inspection device Automatic inspection device
Image inspection device Image inspection device
Robot system Robot system
Automatic Insertion Machine for Screw Cap Gaskets Automatic Insertion Machine for Screw Cap Gaskets
Palletizer Palletizer
Automaton Design Automaton Design
印字装置システム 印字装置システム
Image

Image inspection device

Image inspection device

Parts inspection equipment

With reference video available: Fully automating the inspection of scratches, dirt, and plating uniformity to achieve a smart work style that balances quality and speed.

A parts inspection device is a machine used to automatically inspect the quality of products and components. It is mainly used in the manufacturing and quality control fields, allowing for efficient and accurate inspections. There are vision systems that utilize image processing technology and measurement devices that use sensors, which are employed in various industries such as electronics, automotive parts, and food. ■ High Speed It can inspect a large number of products in a short time, improving the efficiency of production lines. ■ High Precision It can detect fine defects and abnormalities that may be overlooked by the human eye. ■ Data Collection Inspection results can be recorded as digital data, aiding in analysis and traceability. ■ Automation By conducting inspections without human intervention, it can reduce human errors. - Types of Parts Inspection Devices "Dimension Measuring Instruments" such as calipers, micrometers, and 3D measuring devices that accurately measure the dimensions of parts. "Appearance Inspection Devices" that use cameras and image processing technology to detect defects in the appearance and surface of parts. "Functional Inspection Devices" that are testing devices to confirm whether parts function as designed. "Material Testing Machines" that evaluate the material properties of parts (strength, hardness, elasticity, etc.).

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Image inspection processing device

Inspection at a speed of 0.3 seconds per item! Instantly analyzes scratches and dirt! Supports accurate judgment.

Image inspection systems have various advantages! ■ High-precision inspection By using cameras and sensors, high-resolution images can be obtained to detect fine defects and abnormalities. ■ Efficiency through automation Compared to manual inspection, work time can be significantly reduced. ■ Consistent results Machine inspections are conducted under the same conditions every time, resulting in less variability and maintaining consistent quality. ■ Real-time feedback Data is processed in real-time, providing immediate results. This allows for quick responses when issues arise. ■ Data collection and analysis Inspection results are stored as digital data, which can be useful for later analysis and trend identification. ■ Diverse applications There is flexibility to accommodate various industries and uses. It is utilized across a wide range of fields, including electronics, food, and automotive parts. ■ Cost reduction In the long term, it can reduce labor costs and costs associated with defective products, providing economic benefits. ■ Improved safety Using image inspection systems ensures the safety of operators even in hazardous environments or under high temperature and pressure conditions.

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Design and Manufacturing of Automatic Machines: Image Processing System

Improve quality and efficiency with advanced image processing to support accurate decision-making.

Introduction to Image Inspection Systems ■ High-Precision Inspection Using cameras and sensors, high-resolution images can be captured to detect fine defects and abnormalities. ■ Efficiency through Automation Image inspection is automated, significantly reducing work time compared to manual inspection, thereby improving productivity. ■ Consistent Results Machine inspections are conducted under the same conditions, resulting in less variation and maintaining consistent quality. ■ Real-Time Processing Data is processed in real-time, providing immediate results. This allows for quick responses when issues arise. ■ Data Collection and Analysis Inspection results are stored as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Diverse Applications It can cater to various industries and applications, being utilized in a wide range of fields such as electronics, food, and automotive parts. ■ Cost Reduction It offers economic benefits by reducing labor costs and the costs associated with defective products. ■ Enhanced Safety It can be used in hazardous environments and under high temperature and pressure conditions, ensuring the safety of operators.

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Image inspection device using a knuckle robot

"Reference video available" Scratch and dirt inspection speed 0.3 seconds per item Achieving zero missed quality control with the accuracy of robots and the power of image processing.

Image Inspection Device Using Knuckle Robots ■ High Precision Inspection Knuckle robots enable precise movements, achieving high accuracy in image inspections. This reduces the chances of missing fine defects or abnormalities. ■ Efficient Operations The automated system enhances the speed of inspection tasks. Compared to manual inspections, it can process large amounts of data in a short time, thereby improving productivity. ■ Consistent Results Inspections performed by robots are conducted under the same conditions, resulting in less variability and enabling consistent quality control. ■ Reduced Labor Burden By entrusting monotonous and repetitive tasks to robots, the burden on workers is alleviated, allowing them to focus on more advanced tasks. ■ Data Collection and Analysis The image inspection device can save inspection results as digital data, aiding in later analysis and trend identification. This enables data-driven decision-making for quality improvement. ■ Flexibility Knuckle robots can be programmed to adapt to different products and inspection conditions, making them suitable for various applications.

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Design and manufacturing services for automatic machines that assist with changes.

Streamline your efforts and maximize efficiency. The power of automation at your fingertips.

We receive requests from our customers and consistently carry out everything from concept, design, parts manufacturing, assembly and adjustment, electrical control, to installation in our own factory, producing various automated machines. We design and manufacture equipment (such as inspection machines and assembly machines) to replace or assist with heavy labor, dangerous tasks, advanced tasks that are impossible for human hands, repetitive and large-scale tasks, and work in harsh environments. ■ Flow until completion Specification meeting and machine design We listen to our customers' requests and provide clear proposals. ↓ Parts manufacturing In-house parts manufacturing allows us to respond to sudden design changes. ↓ Electrical and control Our in-house engineers realize movements in line with customer wishes. ↓ Assembly and on-site installation Assembly and adjustment by skilled employees. ■ We design various systems to support our customers, regardless of industry or business type. It is also possible to request only parts manufacturing, so for more details, please download the PDF or feel free to contact us.

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Collaborative robot and 3D vision camera used in the feeding device.

"Reference video available" 24-hour operation! Reducing the hassle of picking, improving efficiency, alleviating burdens, and realizing a smart way of working.

Collaborative Robot and 3D Vision Camera Used for Irregular Material Feeding Device (Picking Robot) ■ Collaborative Robot Although speed is limited for safety reasons, by installing sensors around the equipment, it can operate at speeds comparable to industrial robots. When the sensors detect human intrusion, the robot's movement can be slowed down to the speed of a collaborative robot, allowing production to continue without stopping work. ■ 3D Vision Camera It enables high-precision object recognition and positioning, accommodating complex shapes and arrangements. It can process data in real-time and functions effectively even in dynamic environments. - Improved Work Efficiency It can quickly and accurately select products, significantly reducing work time. - Reduction in Labor Costs Automating long hours of work and repetitive tasks helps alleviate labor shortages. - Enhanced Accuracy It reduces picking errors and ensures accurate product selection. - Improved Safety of the Work Environment By entrusting heavy loads and dangerous tasks to robots, employee safety can be secured. - Operates 24 Hours It can continuously perform tasks, making it capable of handling peak logistics times.

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Design and Manufacturing of Automated Machines: Robot Systems

24-hour operation! A reliable next-generation partner 'Achieving safety, efficiency, and innovation through collaboration between humans and robots' (Reference video available)

Automated Machines Using Robots ■ Robot Palletizer - Uses a robotic arm to pick up products and place them on a pallet. - Highly flexible, capable of stacking in complex patterns. - Automation reduces work time and decreases human error. - Reduces the burden on workers when handling heavy loads and improves safety. ■ Loading Device Using Collaborative Robots and 3D Camera Vision - Collaborative robots are equipped with sensors and cameras, featuring safety functions to avoid contact with humans. - The 3D vision camera accurately recognizes the shape, size, and position of parts and materials to be loaded. - The camera identifies objects, and the collaborative robot automatically loads materials or parts. - Robots can be used in narrow spaces where safety fences cannot be installed. ■ Image Inspection Device Using Fist Robots - Fist robots enable precise movements, achieving high accuracy in image inspections. - Compared to manual inspections, they can process large amounts of data in a short time, improving productivity. - Inspections performed by robots are conducted under consistent conditions, resulting in less variation in results and enabling consistent quality control.

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Micro precision machining inspection device

Precision that surpasses human eyes: A new dimension of inspection woven by AI and robots.

We will automate the inspection of defective products, such as scratches and dirt on very small and fine parts. These are widely used in advanced technology fields, including microchips, electronic components, medical devices, and optical parts. They are used in advanced measuring instruments in factories and research institutions to inspect the accuracy of dimensions and shapes of processed parts and products. With the automatic inspection function, stable quality control can be achieved for product quality management and compliance with standards. ■ Three-dimensional measuring instruments They perform high-precision coordinate measurements and measure the dimensions of complex shapes. ■ Surface roughness measuring instruments They evaluate the finishing condition of surfaces. ■ Optical inspection devices They detect fine defects and dimensions using image analysis. ■ Laser measuring instruments They perform high-speed measurements without contact.

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High-reliability automatic inspection platform for precision parts

Creating new standards for quality assurance. Establishing an inspection environment that accurately records and tracks fine dimensions and surface anomalies.

"Significantly improve process reliability by presenting quality standards in numerical form." This inspection equipment is ideal for products that require strict standards, such as microchips, medical devices, and optical products. By combining advanced measuring instruments with image analysis, it quantitatively evaluates dimensions, shapes, and surface conditions. The preservation of inspection logs also contributes to improved traceability and process enhancement. ■ Three-dimensional measuring instrument High-density measurement of precision-required machined parts. ■ Surface roughness measuring instrument Numerical management of changes in the condition of the machined surface. ■ Optical inspection device Stable detection of fine anomalies through image processing. ■ Laser measuring instrument Achieves high repeatability and precision measurements even on high-speed lines.

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Robot System for Agriculture

24-hour operation! Achieving efficiency and labor reduction in harvesting work.

In the agricultural sector, harvesting operations face challenges such as labor shortages and the need for improved work efficiency. Particularly during the harvest season, a large amount of work is required in a short period, making it difficult to secure labor. Our robotic system addresses these challenges by achieving efficiency and labor-saving in harvesting operations through 24-hour operation. 【Usage Scenarios】 - Harvesting fruits in orchards - Harvesting vegetables - Sorting and categorizing harvested products 【Benefits of Implementation】 - Reduction in work time and increased productivity - Decrease in labor costs - Stabilization of harvest yields - Reduction of worker burden

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Image inspection processing device for the automotive industry

Instantly analyze scratches and dirt! Streamlining the appearance inspection of automotive parts.

In the automotive industry, product quality significantly affects customer satisfaction. In visual inspections, it is essential to accurately detect defects such as scratches, dirt, and shape irregularities to supply high-quality products to the market. Manual inspections not only require time and effort but also may introduce variability in the judgments made by inspectors. Image inspection processing devices conduct inspections at a speed of 0.3 seconds per unit, addressing challenges in the visual inspection of automotive parts. 【Application Scenarios】 - Inspection of scratches, dirt, and shape irregularities in automotive parts - Quality control on manufacturing lines - Quality improvement in parts manufacturing 【Benefits of Implementation】 - Reduction in inspection time - Improvement in inspection accuracy - Prevention of defective products from being released

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Image inspection processing device for electronic equipment

Inspection at a speed of 0.3 seconds per unit! Instantly detects scratches and dirt on electronic components.

In the electronics industry, accurate inspection of components is essential to ensure product quality and reliability. Particularly in the case of miniaturized electronic parts, even minor scratches or dirt can significantly affect product performance. Manual inspection has its limitations, as it not only takes time and incurs costs but can also lead to variability in inspection results. Our image inspection processing equipment enables high-speed and high-precision inspections, providing strong support for quality control in electronic devices. 【Usage Scenarios】 - Inspection of scratches and dirt on electronic components - Inspection of components after PCB assembly - Shape inspection of connectors and terminals 【Benefits of Implementation】 - Improved yield through early detection of defective products - Cost reduction through automation of the inspection process - Stabilization of product quality through enhanced inspection accuracy

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Image inspection processing device for metal surface inspection

Detects scratches and dirt at high speed! Supports quality control of metal products.

In the metal industry, inspecting surfaces for scratches and dirt is essential to ensure product quality. Particularly for products that require high quality, such as automotive parts and precision instruments, a robust inspection system that does not overlook even the smallest defects is crucial. Our image inspection processing device conducts inspections at a speed of 0.3 seconds per unit, contributing to the improvement of the quality of metal products. [Usage Scenarios] - Surface inspection of automotive parts - Inspection of scratches and dirt on metal processed products - Quality control of precision instrument components [Benefits of Implementation] - Prevention of defective products from being released - Reduction of inspection time - Stabilization of quality

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Shall we consider automation equipment before the shortage of manpower becomes serious?

"Labor shortage" "Not enough people gathering" Automation through labor-saving equipment - Please consult with us once!

■ "Labor-saving" refers to the review of design and processes to complete tasks without human intervention. As the labor shortage due to declining birth rates and an aging population becomes more serious, "labor-saving" has become a top priority for many companies. Through automation using systems and robots, the number of people required for operations is reduced, thereby improving productivity. - Industrial Robots This refers to replacing tasks traditionally performed by humans in manufacturing settings with robots. The scope of automation has expanded beyond simple repetitive tasks to include processes that require advanced decision-making. - Collaborative Robots These are robots designed to work safely alongside humans in shared physical spaces. Collaborative robots are like "colleagues who support you next door." - Automation of Transport and Assembly This is the area in manufacturing that benefits most from automation. With the evolution of autonomous robots and AI vision, efficiency improvements have been achieved that go beyond mere "replacement." - Image Inspection and Recognition Image recognition serves as the "eyes" of automation with industrial robots, and the direct application of this technology is in the automation of inspections. It has evolved to be fast and highly accurate with high-resolution cameras.

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Integration of image processing, robotics, and liquid filling.

Achieving automation that was deemed "impossible" by the three major companies. The "last refuge" for custom machine development with 50 years of experience.

Our company is a specialized group that has been solving challenges in various industries for many years through custom automation machines. Our true strength lies in our vast technical expertise, cultivated through years of trial and error, and our ability to handle difficult workpieces such as liquids, powders, and irregular shapes. Since we also process parts in-house using machining centers and lathes, we have knowledge in machining as well. We are capable of producing automated machines that include machining and robotics. We create conceptual drawings in 3D CAD, making it easy to understand the content. From meetings to conceptual drawing creation, detailed drawing production, parts manufacturing, electrical control, assembly and adjustment, and on-site installation, we complete everything in-house. [For such automation concerns] ■ Cannot be addressed by standard machines ■ The process is too complex and has been declined ■ Accuracy cannot be achieved *For more details, please refer to the related links or feel free to contact us.

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Leave the rejected automatic machines to us for the manufacturing industry!

50 years in business, a specialized group in custom automatic machines and system development.

In the manufacturing industry, it is required to maintain and improve the quality of products consistently. Especially in complex processes and delicate tasks, variations are likely to occur with human hands alone, making quality stabilization a challenge. Inappropriate automation may lead to a decline in quality and production efficiency. Our company will face the "troubles" that our customers have until the very last point and will develop automated machines and systems that contribute to quality improvement with reliable technology. 【Usage Scenarios】 - Complex processes that cannot be handled by standard machines - High-difficulty automation projects that have been rejected by other companies - Tasks with poor precision and significant variations - Handling of liquids, powders, and irregularly shaped items 【Benefits of Implementation】 - Stability and improvement of quality (uniformity of precision, data management) - Increased productivity (realization of 24-hour operation, reduction of cycle time) - Cost optimization (reduction of labor costs, resource and energy conservation) - Improvement of safety and working environment (elimination of the "3K" tasks)

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