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共栄デザイン

EstablishmentMay 1987
capital1000Ten thousand
number of employees27
addressTokyo/Hachioji-shi/805-5 Xie'en Fang Town
phone042-651-6946
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last updated:Feb 20, 2024
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共栄デザイン List of Products and Services

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Small lot production by vacuum casting.

The same quality as mass-produced products, only when needed, in the necessary quantity, and at the necessary cost.

Vacuum casting offers cost advantages for resin molded products with fewer than 100 sets per year. By using silicone rubber molds instead of metal molds, total costs can be kept low. There is an increasing track record of using UL94 V-0 certified casting materials for resin housings in medical devices, not just for prototypes but as mass-produced parts. This is a flame-retardant grade polyurethane resin for vacuum casting. It is a material that has practical strength and dimensional stability even for small lot production parts. If you need parts supplied in units of 10 or 20, manufacturing can be faster and cheaper than machined parts. In our vacuum casting process, we can start production as soon as 3 days after the master model is completed. We can produce 20 vacuum cast parts in 3 weeks, and with 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can certainly request us to create the master model, but we can also create silicone rubber molds from your supplied master model. Would you like to try the speedy procurement of vacuum casting for application functionality checks or mold considerations?

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[ADC12 Prototype] Gypsum casting suitable for aluminum die casting prototype

Suitable for prototypes of 10 to 100 units. In-house support from machining to three-dimensional measurement. Please consult us for prototypes made from ADC12 total machining!

Gypsum casting is a casting method using gypsum molds. It allows for beautiful casting surfaces and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce raised and recessed characters (such as part number displays and company logos with a φ0.3 tool). It is suitable for the production of prototypes, single items, and small lots, as well as for small quantities of various types. Since molds are not required, it can be provided with short lead times and low costs. It is well-suited for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture with machining. The completed castings are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. Zero draft angles and undercuts can also be accommodated, which are characteristics of gypsum casting.

  • aluminum

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Vacuum casting small batch production technology, medical device enclosures.

Silicone rubber molds are produced through master model transfer! Short delivery times are possible with vacuum casting!

Vacuum casting offers cost advantages for resin molded products with annual quantities of less than 100 sets. By using silicone rubber molds instead of metal molds, the total cost is kept low. There is an increasing track record of using UL94 V-0 certified casting materials for resin housings in medical devices, not just for prototypes but for mass production parts. This is a flame-retardant grade polyurethane resin for vacuum casting. It is a material with practical strength and dimensional stability, even for small lot production parts. If you need parts supplied in units of 10 or 20, manufacturing can be faster and cheaper than machined parts. In our vacuum casting process, we can start production as soon as three days after the master model is completed. We can produce 20 vacuum cast parts in three weeks, and with a setup of 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can certainly request us to create the master model, and we can also create silicone rubber molds from your supplied master model. Would you like to try the speed procurement of vacuum casting for application function checks or mold considerations?

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Vacuum casting of epoxy resin parts for prototyping.

Silicone rubber molds are produced through master model transfer! Short lead time procurement is possible with vacuum casting!

We support vacuum casting with epoxy resin. The transparency is comparable to acrylic. By accurately producing master models, we firmly guarantee the transparency of vacuum casting. Our vacuum casting is not limited to epoxy resin; we accommodate a wide range of materials. After the master model is completed, we can produce initial samples in as little as 3 days. We can manufacture 20 vacuum cast products in 3 weeks, and with 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can request us to produce the master model, or we can create silicone rubber molds from your supplied master models. Would you like to try the speed procurement of vacuum casting for application functionality checks or mold considerations?

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Vacuum casting with flame-retardant grade silicone.

Silicone rubber molds are produced through master model transfer! Short delivery times are possible with vacuum casting!

The use of flame-retardant grade polyurethane resin for vacuum casting is increasing. We can accommodate prototypes of molded parts that require UL94 V-0 certification. Of course, this material also has practical strength for small lot production parts. If you need prototypes in units of 10 or 20, we can provide faster and cheaper reproductions than machining prototypes. After the master model is completed, we can start production in as little as 3 days. We can manufacture 20 vacuum cast parts in 3 weeks, and with 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can request us to produce the master model, or we can create silicone rubber molds from your supplied master model. Would you like to try the speed procurement of vacuum casting for application function checks or mold considerations?

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Vacuum casting small lot production technology, robot casing

Silicone rubber molds are produced through master model transfer! Short lead time procurement is possible with vacuum casting!

Vacuum casting offers cost advantages for resin molded products with an annual production of less than 100 sets. By using silicone rubber molds instead of metal molds, the total cost is kept low. There has been an increase in the adoption of vacuum casting for resin housings in humanoid robots, transport robots, and security robots, not just for prototypes but as mass-produced parts. We propose vacuum casting to address procurement concerns such as the costs of mass production and lead times for machining. After the master model is completed, we can provide initial samples in as little as 3 days. We can produce 20 vacuum cast items in 3 weeks, and with a setup of 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can request us to create the master model, or we can also create silicone rubber molds from your supplied master model. Would you like to try the speedy procurement of vacuum casting for application function checks or mold considerations?

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Hardness of silicone rubber molded products by vacuum injection molding.

Silicone rubber molds are produced through master model transfer! Short lead time procurement is possible with vacuum casting!

We offer a wide range of hardness options for silicone rubber casting, currently accommodating hardness levels from 0 to 70°. We have experience with simple shapes like O-rings as well as complex shapes such as beauty masks. For vacuum casting, if you need prototypes in units of 10 or 20, we can provide faster and cheaper reproductions compared to machining prototypes. After the master model is completed, we can start production in as little as 3 days. We can produce 20 vacuum cast items in 3 weeks, and with our 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can request us to create the master model, or we can also create silicone rubber molds from your provided master model. Would you like to try the speed procurement of vacuum casting for application function checks or mold considerations?

  • Other Auto Parts

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Vacuum casting resin products for events and displays

Silicone rubber molds are produced through master model transfer! Short lead time procurement is possible with vacuum casting!

Vacuum casting allows for the production of acrylic-equivalent molded products while keeping initial costs low. We have numerous production achievements, including glass slippers, diamonds, and chandelier decorations. After the master model is completed, we can provide a prototype in as little as 3 days. We can produce 20 vacuum cast items in 3 weeks, and with a setup of 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can request us to create the master model, or we can also create silicone rubber molds from your supplied master model. Would you like to try the speed procurement of vacuum casting for application functionality checks or mold considerations?

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Vacuum casting small batch production technology, resin parts

Silicone rubber molds are produced through master model transfer! Short lead time procurement is possible with vacuum casting!

Vacuum casting offers cost advantages for resin molded products with fewer than 100 sets per year. By using silicone rubber molds instead of metal molds, total costs can be kept low. We propose vacuum casting to address your procurement concerns regarding the costs of mass production molds and the lead times for machining. After the master model is completed, we can start production in as little as 3 days. We can produce 20 vacuum cast products in 3 weeks, and with a setup of 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can certainly request us to create the master model, but it is also possible to create silicone rubber molds from your provided master model. Would you like to try the speedy procurement of vacuum casting for application function checks or mold considerations?

  • Other Auto Parts

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Vacuum casting with non-yellowing urethane resin for prototyping.

Silicone rubber molds are produced through master model transfer! Short lead time procurement is possible with vacuum casting!

There is a material that improves the yellowing characteristic, which is a weakness of urethane resin. The transparency is comparable to acrylic (with a measured representative value of 93% total light transmittance). By accurately producing a master model, we can reliably guarantee the transparency of vacuum casting. If you need prototypes in units of 10, we can provide faster and cheaper replicas than machining prototypes. After the master model is completed, we can start production in as little as 3 days. We can produce 20 vacuum cast items in 3 weeks, and with a setup of 15 vacuum casting machines, we can replicate multiple parts simultaneously. Of course, you can request us to produce the master model, but we can also create silicone rubber molds from the master models you provide. Would you like to try the speed procurement of vacuum casting for application function checks or mold considerations?

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Vacuum casting of transparent resin parts prototype

Silicone rubber molds are produced through master model transfer! Short lead time procurement is possible with vacuum casting!

Vacuum casting is used for prototypes made of transparent resin. The transparency is comparable to acrylic (with a measured representative value of 93% light transmittance). By accurately producing master models, we can reliably guarantee the transparency of vacuum casting. If you need prototypes in units of 10, we can provide faster and cheaper reproductions than machining prototypes. After the master model is completed, we can start production in as little as 3 days. We can produce 20 vacuum cast items in 3 weeks, and with 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can request us to create the master model, or we can also create silicone rubber molds from your supplied master model. Would you like to try the speedy procurement of vacuum casting for application functionality checks or mold considerations?

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Vacuum casting for prototyping PP molded products.

Silicone rubber molds are produced through master model transfer! Short lead time procurement is possible with vacuum casting!

In vacuum casting, there are materials equivalent to PP (polypropylene). Since it can also provide flexibility, please feel free to consult us. If you need prototypes in units of 10 or 20, we can create faster and cheaper replicas than machining prototypes. After the master model is completed, we can start production in as little as 3 days. We can produce 20 vacuum cast items in 3 weeks, and with our 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can certainly request us to produce the master model, and we can also create silicone rubber molds from provided master models. Would you like to try the speed procurement of vacuum casting for application functionality checks or mold considerations?

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Vacuum casting for prototyping ABS molded products.

Silicone rubber molds are produced through master model transfer! Short delivery times are possible with vacuum casting!

As a case study for vacuum casting, ABS equivalents are very commonly selected. If you need prototypes in quantities of 10 or 20, you can achieve faster and cheaper reproductions than with machining prototypes. After the master model is completed, we can start production in as little as 3 days. We can produce 20 vacuum cast items in 3 weeks, and with a setup of 15 vacuum casting machines, we can replicate multiple parts simultaneously. Of course, you can request us to create the master model, but it is also possible to create silicone rubber molds from the master models you provide. Would you like to try the speed procurement of vacuum casting for functional checks or mold considerations?

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Reasons for Short Delivery Times in Vacuum Casting

Silicone rubber molds are produced through master model transfer! Short lead time procurement is possible with vacuum casting!

After the master model is completed, we can provide a preview in as little as 3 days. We can produce 20 vacuum cast products in 3 weeks, and with our 15 vacuum casting machines, we can replicate multiple parts simultaneously. You can request the production of the master model from us, and we can also create silicone rubber molds from your supplied master model. Would you like to try the fast procurement of vacuum casting for application functionality checks or mold considerations?

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We support from the production of master models for plaster casting.

Master models required for gypsum casting. Our company can handle everything from master production to mold making, casting, and machining if you provide us with 3D data.

Gypsum casting is a casting method using gypsum molds. It allows for beautiful casting surfaces and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce embossed characters (such as part numbers and company logos) using a φ0.3 tool. It is ideal for producing prototypes, single items, and small lots with a wide variety of products. Since molds are not required, it can be provided with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture with machining. The finished castings undergo dimensional measurement using a three-dimensional measuring machine to ensure quality assurance. It can accommodate zero draft angles and undercuts, which are features of gypsum casting.

  • aluminum

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We can manufacture die-cast for the plaster casting exhibition in a short delivery time.

Gypsum casting does not require molds, allowing for short lead times for casting. It can be produced with a surface finish comparable to aluminum die casting.

Gypsum casting is a casting method using gypsum molds. It allows for beautiful casting surfaces and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce embossed characters (such as part numbers and company logos) with a φ0.3 tool. It is ideal for producing prototypes, single items, and small lots with a variety of low-volume products. Since molds are not required, it can be provided with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture with machining. The finished cast products are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. Zero draft angles and undercuts can also be accommodated, which are features of gypsum casting.

  • aluminum

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Gypsum casting compatible size 600 x 600 x 500mm

The corresponding size for gypsum casting is 600 x 600 x 500mm. There is a record of lengths exceeding 900mm.

Gypsum casting is a casting method using gypsum molds. It can achieve a beautiful surface finish and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce uneven characters (such as part number displays and company logos with a φ0.3 tool). It is ideal for producing prototypes, single items, and small lots with a wide variety of products. Since molds are not required, it can be provided with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture through machining. The finished cast products are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. It can accommodate zero draft angles and undercuts, which are characteristics of gypsum casting.

  • aluminum

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We handle everything from gypsum casting to machining and surface treatment.

Gypsum casting is ideal for small batch production. Our company offers services from machining to surface treatment. We guarantee quality through dimensional measurements using a three-dimensional measuring machine.

Gypsum casting is a casting method using gypsum molds. It allows for beautiful casting surfaces and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce raised and recessed characters (such as part numbers and company logos with a φ0.3 tool). It is ideal for producing prototypes, single items, and small lots, as well as for low-volume, high-variety production. Since no molds are required, it can be provided with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture through machining. The finished cast products are dimensionally measured using a 3D measuring machine to ensure quality assurance. It can accommodate zero draft angles and undercuts, which are features of gypsum casting.

  • aluminum

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Beautiful casting surface comparable to die-cast products.

Gypsum casting has good transferability and can accommodate embossed characters and other details. It can accurately reproduce company logos with a φ0.3 end mill engraving, which is difficult to achieve with sand casting.

Gypsum casting is a casting method using gypsum molds. It allows for beautiful casting surfaces and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce raised and recessed characters (such as part numbers and company logos with a φ0.3 tool). It is ideal for producing prototypes, single items, and small lots with a variety of low-volume products. Since no molds are required, it can be offered with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture through machining. The finished cast products are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. Zero draft angles and undercuts can also be accommodated, which are features of gypsum casting.

  • aluminum

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For verification experiments assuming mass-produced products of gypsum casting.

Gypsum casting is ideal for prototyping aluminum die casting. Casting with ADC12 material is possible. Please use it for various verifications related to new product development.

Gypsum casting is a casting method using gypsum molds. It can achieve a beautiful surface finish and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce raised and recessed characters (such as part numbers and company logos with a φ0.3 tool). It is ideal for producing prototypes, single items, and small lots with a variety of low-volume products. Since no molds are required, it can be offered with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture through machining. The finished cast products undergo dimensional measurement using a three-dimensional measuring machine to ensure quality assurance. It can accommodate zero draft angles and undercuts, which are features of gypsum casting.

  • aluminum

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Unnecessary draft angle for gypsum casting.

Gypsum casting is ideal for precision casting of materials such as aluminum and zinc. Since it is not a mold, draft angles are not required.

Gypsum casting is a casting method using gypsum molds. It allows for a beautiful surface finish and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce uneven characters (such as part number displays and company logos with a φ0.3 tool). It is ideal for producing prototypes, single items, and small lots with a variety of low-volume products. Since no molds are required, it can be provided with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture through machining. The finished cast products are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. Zero draft angles and undercuts can also be accommodated, which are features of gypsum casting.

  • aluminum

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Gypsum casting with quality equivalent to die casting, no mold required.

Gypsum casting offers dimensional accuracy at CT4-5 level without the need for molds. Please make use of it for prototyping die-cast products.

Gypsum casting is a casting method using gypsum molds. It can achieve a beautiful surface finish and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce embossed characters (such as part numbers and company logos) using a φ0.3 tool. It is ideal for producing prototypes, single items, and small lots with a wide variety of products. Since no molds are required, it can be provided with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture through machining. The finished cast products are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. It can accommodate zero draft angles and undercuts, which are features of gypsum casting.

  • Prototype Services
  • aluminum

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Gypsum casting has a casting record of thin walls at 0.5mm.

Gypsum casting is ideal for ADC12 prototypes. It can accurately reproduce thin-walled shapes and intricate lettering that are difficult to produce with sand casting.

Gypsum casting is a casting method using gypsum molds. It allows for beautiful casting surfaces and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce embossed characters (such as part numbers and company logos) with a φ0.3 tool. It is ideal for producing prototypes, single items, and small lots with a wide variety of products. Since no molds are required, it can be offered with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture with machining. The finished cast products undergo dimensional measurement using a three-dimensional measuring machine to ensure quality assurance. Zero draft angles and undercuts can also be accommodated, which are features of gypsum casting.

  • aluminum

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Gypsum casting capable of dimensional accuracy at CT4~5 level.

Gypsum casting is a casting technology at the level of casting tolerance grades CT4 to CT5. Therefore, it is suitable for aluminum die casting prototypes.

Gypsum casting is a casting method using gypsum molds. It can achieve a beautiful surface finish and dimensional accuracy comparable to die-cast products. It has good transferability, allowing for the reproduction of raised and recessed characters (such as part numbers and company logos with a φ0.3 tool). It is suitable for the production of prototypes, single items, and small lots, as well as for small quantities of various types. Since molds are not required, it can be provided with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture with machining. The finished cast products are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. Zero draft angles and undercuts can also be accommodated, which are features of gypsum casting.

  • Prototype Services
  • aluminum

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Cost-effective even for complex shapes【Gypsum Casting】

Gypsum casting is ideal for precision casting of materials such as aluminum and zinc. It allows for the production of complex shapes, thin-walled, and hollow shapes in small batches, which are difficult to manufacture through machining.

Gypsum casting is a casting method using gypsum molds. It allows for beautiful casting surfaces and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce uneven characters (such as part numbers and company logos) with a φ0.3 tool. It is ideal for producing prototypes, single items, and small lots, as well as for low-volume, high-variety production. Since no molds are required, it can be provided with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture with machining. The finished cast products are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. It can accommodate zero draft angles and undercuts, which are features of gypsum casting.

  • aluminum

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Gypsum casting suitable for small lot production [fewer than 100 pieces]

Gypsum casting is suitable for small batch production. It produces castings with a casting tolerance grade of CT4 to CT5 without the need for molds.

Gypsum casting is a casting method using gypsum molds. It allows for a beautiful surface finish and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce raised and recessed characters (such as part numbers and company logos) with a φ0.3 tool. It is suitable for the production of prototypes, single items, and small lots, as well as for low-volume, high-variety manufacturing. Since no molds are required, it can be provided with short lead times and at low costs. It is ideal for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture with machining. The finished cast products are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. Zero draft angles and undercuts can also be accommodated, which are characteristics of gypsum casting.

  • aluminum

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Backup for die-cast mold delays: [gypsum casting]

Gypsum casting is ideal for backup in case of mold delays due to its short lead time and precision comparable to die casting.

Gypsum casting is a casting method using gypsum molds. It is capable of achieving a beautiful surface finish and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce embossed characters (such as part numbers and company logos) with a φ0.3 tool. It is ideal for producing prototypes, single items, and small lots, as well as for low-volume, high-variety production. Since no molds are required, it can be provided with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture through machining. The finished cast products are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. Zero draft angles and undercuts can also be accommodated, which are characteristics of gypsum casting.

  • aluminum

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Numerous achievements in gypsum casting with various die-cast materials.

Gypsum casting is also compatible with ADC12. Prototyping can be done with die-casting materials.

Gypsum casting is a casting method using gypsum molds. It allows for beautiful casting surfaces and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce raised and recessed characters (such as part numbers and company logos with a φ0.3 tool). It is ideal for producing prototypes, single items, and small lots, as well as for low-volume, high-variety production. Since no molds are required, it can be provided with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture with machining. The finished castings are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. It can accommodate zero draft angles and undercuts, which are characteristics of gypsum casting.

  • aluminum

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Gypsum casting with quality equivalent to die casting using ZDC2 material.

Please leave the prototype of zinc die casting to gypsum casting. It is compatible with ZDC2.

Gypsum casting is a casting method using gypsum molds. It can achieve a beautiful surface finish and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce raised and recessed characters (such as part numbers and company logos with a φ0.3 tool). It is ideal for producing prototypes, single items, and small lots with a wide variety of products. Since no molds are required, it can be offered with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture with machining. The finished castings are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. It can accommodate zero draft angles and undercuts, which are features of gypsum casting.

  • aluminum

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DMS alloy gypsum casting for die casting prototype.

How about using gypsum casting for the prototype of the high thermal conductivity aluminum alloy "DMS series" for die casting? It features a short delivery time as no mold is required.

Gypsum casting is a casting method using gypsum molds. It allows for beautiful casting surfaces and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce raised and recessed characters (such as part numbers and company logos with a φ0.3 tool). It is ideal for producing prototypes, single items, and small lots with a variety of low-volume products. Since no molds are required, it can be offered with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture through machining. The finished cast products are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. It can accommodate zero draft angles and undercuts, which are features of gypsum casting.

  • aluminum

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HT-1 Die casting prototype with gypsum casting

How about using gypsum casting for the prototype of the high thermal conductivity aluminum alloy "HT-1" for die casting? It features a short delivery time since no mold is required.

Gypsum casting is a casting method using gypsum molds. It allows for beautiful casting surfaces and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce uneven characters (such as part numbers and company logos) with a φ0.3 tool. It is ideal for producing prototypes, single items, and small lots with a wide variety of products. Since molds are not required, it can be provided with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture with machining. The finished cast products are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. It can accommodate zero draft angles and undercuts, which are features of gypsum casting.

  • aluminum

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Small lot gypsum casting.

Gypsum casting is ideal for small lot production. We manufacture AC7A castings with dimensional accuracy at CT4-5 level.

Gypsum casting is a casting method using gypsum molds. It allows for a beautiful casting surface and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce uneven characters (such as part numbers and company logos) with a φ0.3 tool. It is ideal for producing prototypes, single items, and small lots with a wide variety of products. Since no molds are required, it can be provided with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture through machining. The completed castings are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. It can accommodate zero draft angles and undercuts, which are features of gypsum casting.

  • aluminum

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Small lot gypsum casting.

Gypsum casting is ideal for small batch production. We manufacture AC4C-T6 castings with dimensional accuracy at CT4~5 level.

Gypsum casting is a casting method using gypsum molds. It can achieve a beautiful surface finish and dimensional accuracy comparable to die-cast products. It has good transferability and can reproduce embossed characters (such as part numbers and company logos) with a φ0.3 tool. It is ideal for producing prototypes, single items, and small lots, as well as for small quantities of various types. Since no molds are required, it can be provided with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture through machining. The finished cast products are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. It can accommodate zero draft angles and undercuts, which are features of gypsum casting.

  • aluminum

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[ADC12 Prototype] Aluminum die casting prototype using gypsum casting

Gypsum casting is ideal for prototype aluminum die casting. Casting with ADC12 material is possible!

Gypsum casting is a casting method using gypsum molds. It can achieve a beautiful surface finish and dimensional accuracy comparable to die-cast products. It has good transferability, allowing for the reproduction of raised and recessed characters (such as part numbers and company logos with a φ0.3 tool). It is ideal for producing prototypes, single items, and small lots, as well as for low-volume, high-variety production. Since no molds are required, it can be provided with short lead times and low costs. It is particularly suitable for complex shapes, thin-walled, and hollow shapes that are difficult to manufacture through machining. The finished cast products are dimensionally measured using a three-dimensional measuring machine to ensure quality assurance. It can accommodate zero draft angles and undercuts, which are features of gypsum casting.

  • aluminum

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Technical Information: What is gypsum casting?

Solving the challenges of prototype and mass production in gypsum casting! Includes a comparison table of the characteristics of aluminum alloy castings by casting method.

From Kōei Design, we are currently offering a 'Technical Document' that solves the worries and challenges of prototype and mass production in gypsum casting! This book explains the appeal of gypsum casting, including what materials it is suitable for and in what scenes it is used. 【Contents】 ■ What is gypsum casting? ■ Mechanical properties of cast products (aluminum alloys, zinc alloys) ■ Casting dimensional tolerances ■ What other casting methods are there? ■ Comparison of characteristics of aluminum alloy castings by casting method *For more details, please refer to the PDF document or feel free to contact us.

  • Other Auto Parts

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Shortest delivery time of 5 days! "Gypsum Casting"

Many major automobile manufacturers are adopting it! Prototypes can be produced without molds! Moreover, at a low cost!

"Gypsum casting" allows for the production of prototypes at a level equivalent to precision die casting without the need for molds! It achieves low costs and the shortest delivery time of just 5 days. The features of sand casting, such as dimensional strength, mold transferability, and thin-walled capability, are retained, while significantly improving cost and speed! It is also suitable for small lot production. Additionally, our company conducts dimensional checks using a three-dimensional measuring machine. We own multiple drying ovens, enabling us to handle products that require strict temperature control. [Features] ■ If you have a master, casting samples can be produced in as little as 5 days. ■ Aluminum and zinc can be cast in short lead times and small lots. ■ Verification can be done in shapes close to mass production items. ■ No draft angles and some undercuts are also possible. *For more details, please refer to the PDF. Feel free to contact us with any inquiries.

  • Prototype Services
  • Other machine elements

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Shortest delivery time of 5 days! "Gypsum Casting" *Comprehensive catalog and processing samples available.

Many major automobile manufacturers are adopting it! Prototypes can be produced without molds! And at a low cost!

"Gypsum casting" allows for the production of prototypes at a level equivalent to precision die casting without the need for molds! It achieves low costs and the shortest delivery time of just 5 days. The characteristics of sand casting, such as dimensional strength, mold transferability, and thin-walled capability, are maintained, while significantly improving cost and speed! It also accommodates small lot sizes. Additionally, our company conducts dimensional checks using three-dimensional measuring machines. We own multiple drying ovens, allowing us to handle products that require strict temperature control. ★ Right now, we are offering a free "comprehensive catalog" and "processing samples"! The comprehensive catalog can be viewed via 'Download.' If you would like a sample, please contact us through 'Inquiry.' 【Features】 ■ If you have a master, casting can be initiated in as little as 5 days. ■ Aluminum and zinc can be cast in short lead times and small lots. ■ Verification can be conducted in a form close to mass-produced items. ■ No draft angles and some undercuts are also possible. *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

  • Prototype Services

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Comprehensive catalog and processing sample presentation! 'Gypsum Casting'

Achieving the shortest delivery time of just 5 days! We are giving away processing samples and catalogs of gypsum casting adopted by major automobile manufacturers.

"Gypsum casting" is a casting method that allows for the production of prototypes without molds. It enables the creation of prototypes at a level comparable to precision die casting, with short lead times and low costs. It is highly effective in situations requiring a certain quantity within a short timeframe, such as casting prototypes during new product development, verification experiments for mass-produced items, and manufacturing parts for small-lot, diverse products. It has been adopted by major automobile manufacturers and is used in electric vehicles and hybrid cars. ★ Right now, we are offering a comprehensive catalog and processing samples for free! The comprehensive catalog can be viewed for free via 'Download.' If you would like a sample, please contact us through 'Inquiries.' 【Features】 ■ Casting aluminum and zinc in short lead times and small lots ■ If a master is available, casting products can be ready in as little as 5 days ■ Capable of supplying special parts such as small quantities of diverse products

  • Other Auto Parts

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Introduction of Exhibited Items at the 17th Mechanical Components Technology Exhibition: [Venus de Milo]

Artworks of transparent items

This is the "Venus de Milo" made using our specialty vacuum casting. It was produced with the same transparent resin as the "Skull" introduced last time.

  • Contract manufacturing

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17th Mechanical Components Technology Exhibition Exhibited Item [Skull]

Molded products made from a transparent resin that is resistant to yellowing.

Typically, when made from transparent resin, it tends to yellow over time due to aging effects; however, this resin is made from a material that is resistant to yellowing, so it has maintained its transparent state.

  • Contract manufacturing

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Realizing prototypes of heat sinks and LED lighting in a short delivery time with 'gypsum casting' technology.

【Comprehensive Catalog Available】As short as 5 days! Shorten the prototyping period with casting equivalent to die casting!

The "Gypsum Casting" by Kyoei Design allows for the production of prototypes with precision nearly equivalent to die casting, without the use of molds and in a short lead time. It enables verification in a form close to mass-produced items, making it ideal for prototypes of heat sinks, LED lighting, automotive parts, and more. Currently, we are offering a comprehensive catalog that explains everything about gypsum casting for free! 【Features】 ■ Casting of aluminum and zinc in short lead times and small lots ■ If a master is available, casting products can be produced in as little as 5 days ■ Capable of supplying special parts such as small quantities of various types

  • Prototype Services

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Cutting processed products of "diamond" exhibited at the exhibition.

I struggled to polish it so that no one would notice.

We would like to introduce some of the items we exhibited at the "16th Mechanical Elements Technology Exhibition." The image shows a product made from processed diamond. The material is transparent acrylic, which has been carefully polished by hand.

  • Contract manufacturing

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Exhibits of the "robot" showcased at the exhibition.

A "robot" inspired by a vacuum injection molding machine.

The image is a large work that brings together the full strength of our manufacturing department, a "robot" inspired by a vacuum casting machine. It took a year and a half to create, from concept to design, engineering, and production (machining, vacuum casting, gypsum casting, painting, and printing). As expected for a large work, there is a sense of accomplishment upon its completion.

  • Contract manufacturing

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Cutting processed products of "Shogi pieces" exhibited at the exhibition.

We would like to introduce some of the items we exhibited at the "16th Mechanical Components Technology Exhibition."

The photo shows a large and processed king piece from a shogi set. It is made of transparent acrylic material, and I carved the characters in a semi-cursive style. To reproduce the characters beautifully, I used a R0.5 ball end mill, which significantly increased the processing time, but the sense of achievement upon completion was rewarding. After processing, I meticulously polished it by hand. The transparent material gives it a sense of luxury, and at the exhibition, many people stopped to admire it, receiving great acclaim. Some visitors even stroked it with their hands.

  • Processing Contract

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High thermal conductivity aluminum alloy DMS series casting

It is also possible to cast high thermal conductivity aluminum alloys.

Our company's gypsum casting is now capable of casting HT-1 and DMS6 in addition to AC materials and ADC12. This not only increases options for our customers but also allows us to make suggestions from our side. Please feel free to consult with us.

  • Prototype Services

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    大型品の切削や低コストな複合加工に。ロボットシステムの資料進呈

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