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The "Palette Cleaner PCL-001" is a flow palette cleaning system that achieves remarkable cleaning performance with a dedicated cleaning agent and a powerful shower. The cleaning time is only 10 minutes. It can thoroughly clean even heavily adhered flux. Additionally, the reduction in cleaning time allows for cost savings, and the increase in work efficiency leads to improved productivity. 【Features】 ■ Achieves remarkable cleaning performance ■ Cleaning time is only 10 minutes ■ Increased work efficiency improves productivity ■ Cost savings through reduced cleaning time ■ Thoroughly cleans even heavily adhered flux *For more details, please refer to the PDF document or feel free to contact us.
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The "Palette Cleaner" is a compact solder palette cleaning system that can be installed anywhere. Thanks to the specially developed cleaning agent, Pale Clean, it achieves astonishing cleaning power. It can beautifully clean off flux that has adhered stubbornly. With a simple structure, no complicated maintenance is required at all. We offer two types according to palette size. 【Features】 ■ Just 1 minute! Outstanding cleaning power ■ Palettes last longer ■ Compact design that can be installed anywhere ■ Simple structure with no complicated maintenance required ■ Low running costs, making it economical *For more details, please refer to the PDF document or feel free to contact us.
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The pallets that come into direct contact with the product greatly influence mass production quality. The pallet cleaner and Paleclean system, specialized in pallet cleaning, significantly contribute to quality stability. The solder pallet cleaning system "Pallet Cleaner" achieves remarkable cleaning power with the specially developed cleaning agent Paleclean. The heavily adhered flux can be beautifully cleaned in a short time, freeing you from the hassle of cleaning pallets. In large equipment, not only pallets but also reflow fixtures can be cleaned! For more details, please download the catalog or contact us.
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"Locklin YD-99" is an ultra-low odor cleaning agent for reflow ovens. Are you troubled by the odor, cleaning power, flammability, or toxicity of IPA? Locklin YD-99 can solve those problems! It is ideal for cleaning flux that has baked on at high temperatures in flow tanks and reflow ovens. The cleaning method is simple: just spray it on and wipe it off with a cloth. Since it is not subject to the Organic Solvent Law, PRTR Law, or Fire Service Law, there are no restrictions on usage or inventory levels. NEW!! It can be purchased from the online store [MonotaRO]. https://www.monotaro.com/g/04604319/ [Features] ■ Low odor for improved working environment ■ High cleaning power ■ No worries about flammability or toxicity ■ Not subject to various regulations
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Silver content is only 50wt%! However, it ensures conductivity comparable to conventional pastes! Please consider this for significant cost reduction in silver paste! For grounding and shielding applications.
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Introducing our high thermal conductivity lineup of silver paste, "TK Paste," which fully utilizes unique technology from Huaken Tech. Excellent stress relaxation! Low viscosity! High strength! Low-temperature, pressure-free sintering! TK Paste features these unique characteristics. Thermosetting type: Suitable for die bonding of power semiconductors, this type excels in stress relaxation and is ideal for die bonding of large chips. Sintering type: Micro-order silver particles sinter at low temperatures! This type achieves low resistance and high thermal conductivity. We offer a variety of lineups. For more details, please download the catalog or contact us.
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Conductive adhesive TK Paste CN-7120 is a one-component, room temperature drying type that simplifies the process! It maintains flexibility after drying, providing excellent adhesion to materials such as PP and PET, making it ideal for ESD protection of components with low heat resistance. It is RoHS compliant and a halogen-free silver paste. Additionally, it comes in a tube type for easy handling. For more details, please contact us or refer to the catalog.
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The key to high conductivity lies in the specially shaped silver powder! While conventional conductive adhesives use spherical or flake silver powder, we propose a conductive paste with unprecedented features such as low silver concentration, low cost, and low-temperature sintering, thanks to our unique burr-shaped silver powder (the world's first). 【Features】 1. TK silver powder exhibits conductivity at low silver concentrations. Even with just 50 wt% (10 vol%), it demonstrates a conductivity of 6*10^-3 Ω·cm. 2. TK paste is ideal for cost reduction! Due to its low-density silver paste, it has a larger volume than conventional products at the same weight. 3. TK silver powder allows for low-temperature sintering. It sinters at 250°C, offering a lineup of conductive pastes with high conductivity and high thermal conductivity types.
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Despite being cleaned, performance decreases. The cause may be the components of the cleaning agent. In 5G communication devices and high-frequency modules, even slight surface contamination can potentially affect dielectric and insulation properties. In general aqueous cleaning, surfactants are sometimes used to improve the permeability of water, but their residues can remain on the circuit surface, posing a risk of causing variations in high-frequency circuit characteristics. Microclean ECO and Markless ECO adopt a unique process that does not include surfactants. By utilizing a water-alcohol-based rinsing agent with high replacement performance, they clean even the finest details while reducing factors that could impact circuit characteristics. They maintain the insulation reliability and transmission characteristics required for high-frequency substrates and high-speed communication devices, contributing to the assurance of stable product performance.
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Is the only criterion for choosing a cleaning agent its cleaning power? When expanding to overseas locations or engaging in global procurement, the transportation procedures and management tasks for hazardous cleaning agents can become a significant burden. Constraints on transportation conditions, compliance with storage rules, and the preparation of various documents can also contribute to increased logistics costs. Microclean ECO and Markless ECO are designed as non-hazardous types, which can alleviate logistics constraints associated with hazardous materials. They demonstrate high cleaning performance that supports lead-free and halogen-free implementations while contributing to reduced management burdens and transportation costs during import and export. As cleaning agents that are easy to operate uniformly at domestic and international production sites, they support improvements in production efficiency and logistics streamlining.
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Unmissable measures against micro solder balls. Micro solder balls generated during the assembly process are difficult to detect during visual inspection and can lead to short defects and quality issues after shipment. This is particularly significant in high-density printed circuit boards, where the impact of fine foreign substances is substantial, and the removal performance during the cleaning process affects yield. Micro Clean ECO and Markless ECO support the removal process not only of flux residues but also of fine foreign substances and contaminants, thanks to their high permeability and replacement performance. They reduce the risk of residues after cleaning, contribute to alleviating the burden of inspection processes, and improve the direct shipment rate of products. They assist in reducing labor hours required for re-cleaning and re-inspection while achieving stable production quality.
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Delivering cleaning quality to the world beneath the chip at 30μm. In recent years, it has become common for the gap beneath the chip in semiconductor package substrates and high-density mounting substrates to be less than 30μm. In such narrow spaces, conventional cleaning agents may not penetrate into the flux residue, potentially leading to decreased insulation reliability and prolonged failure analysis due to insufficient cleaning. Microclean ECO and Markless ECO utilize a unique cleaning mechanism that not only dissolves flux residue but also swells and detaches it. Additionally, a water-based alcohol rinse quickly penetrates fine gaps, efficiently removing residual cleaning agents and ionic components. By improving cleaning quality beneath the chip and in narrow gaps, we contribute to enhancing yield and reducing defect risks for high-reliability products.
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A flux cleaning system that enhances consideration for the environment and cost, the 'Micro Cleaner ECO'! In the flux cleaning of electronic circuit boards and electronic components, it has achieved the ideal of 'high cleaning power', 'non-hazardous one-liquid cleaning agent', and 'cost reduction'! The dedicated cleaning agent Micro Clean ECO-3002 can be used diluted three times with water, so it does not fall under the hazardous materials of the Fire Service Act! Additionally, it can reduce VOC components by approximately 70% while maintaining high cleaning performance (during use). Moreover, the built-in distillation regenerator in the device continuously distills and regenerates the dirty cleaning solution, reducing the amount of liquid consumed and eliminating the need for wastewater treatment facilities due to zero waste liquid. This enables operation at a lower running cost than ever before.
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The cause of cleaning costs may not be the cleaning agents, but rather the wastewater treatment. In aqueous cleaning processes, the maintenance costs of wastewater treatment facilities, wastewater recovery costs, and the running costs of filtration and pure water systems can become significant burdens, often outweighing the cost of the cleaning agents themselves. Particularly with an increase in production volume, both the volume of wastewater and treatment costs increase proportionally, becoming a long-term cost pressure factor. Microclean Markless, in combination with the dedicated cleaning machine "Microcleaner" and its distillation regeneration system, supports operations that continuously regenerate and recycle rinse liquid within the system. This allows for a significant reduction in wastewater volume and waste, while maintaining consistently stable cleaning quality. It is an optimal flux cleaning solution for manufacturing sites that want to simultaneously reduce environmental impact and running costs.
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Have you given up on hydrocarbon-based cleaning due to equipment investment? Even if you consider hydrocarbon-based cleaning systems for their high cleaning performance, significant initial investments required for explosion-proof equipment, static electricity countermeasures, and surrounding infrastructure can become barriers. This is especially true for new lines or prototype lines, where the hurdle for recovering equipment investment is high, making the decision to implement difficult. Microclean Markless features a unique two-liquid cleaning process that addresses the challenges of both water-based and hydrocarbon-based cleaning while providing high cleaning performance, including compatibility with difficult-to-clean fluxes that are lead-free and halogen-free. It balances cleaning quality with equipment rationalization, supporting the establishment of a high-quality flux cleaning process while keeping excessive equipment investment in check.
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Are you overwhelmed with the maintenance management of rinse tanks? In water-based cleaning processes, managing rinse tanks and pure water tanks can become a chronic burden. Many sites frequently perform liquid exchanges and cleaning operations to prevent the growth of algae and bacteria associated with water decay, internal pipe contamination, and foreign matter intrusion issues. Microclean Markless adopts a unique process that uses a water-containing alcohol-based rinse agent instead of water rinsing. This reduces the risks of decay and foreign matter generation from microorganisms that are problematic in water systems, alleviating the maintenance burden of rinse tanks. It also leads to a reduction in the frequency of liquid exchanges and cleaning labor, achieving stable cleaning quality while simultaneously reducing maintenance costs.
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In general water-based cleaning, residual rinse water left under components or in narrow gaps can cause poor drying, watermarks, and white residues. These appearance defects can lead not only to re-cleaning and additional inspections but also to a decrease in the reliability of high-density mounted circuit boards. Micro Clean Markless ensures the complete replacement of cleaning agents with its unique water-alcohol-based rinse solution, drying quickly down to fine details at a speed approximately four times that of water. It suppresses drying marks and liquid residues that are likely to occur under chips and in narrow-pitch mounting areas. While achieving a reduction in re-cleaning labor and improving yield, it contributes to the stable production of electronic circuit boards that require high reliability.
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Maintain cleaning quality while reducing management workload. In multi-tank cleaning equipment, many maintenance tasks are required, such as managing liquid concentration and temperature, replacing filters, and updating rinse solutions. These management workloads not only burden on-site personnel but can also lead to variations in cleaning quality depending on the management state. The Micro Cleaner automatically maintains the cleanliness of the rinse solution through its unique continuous distillation regeneration system. This reduces the effort required for liquid management while keeping high-quality cleaning conditions stable over a long period. It is an optimal solution for companies aiming to streamline quality management tasks and reduce labor in production sites.
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* Achieves high cleaning performance and low VOCs Our unique cleaning mechanism allows for a cleaning agent with approximately 70% water content to achieve cleaning performance equal to or greater than solvent-based cleaning systems. * Built-in distillation regeneration unit! Not only high quality but also lower running costs compared to conventional machines. * Non-rinse one-component cleaning system A closed system that does not use water for rinsing, resulting in no wastewater! The cleaning solution is a single component, making liquid management easy!
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There is no need to adjust the factory to fit the cleaning machine. Large inline cleaning machines and overseas equipment have high processing capabilities but require vast installation space, which can become an obstacle to changes in production lines or layout reviews. Micro Cleaners offer a wide range of models, from small machines for prototyping and research and development to large machines suitable for mass production. We can provide optimal designs tailored to your processing capacity, work size, and installation space. While standardly equipped with a compact distillation regeneration system, we build a high-quality cleaning process in a space-saving manner. This cleaning system can flexibly accommodate future line changes and equipment expansions.
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To eliminate drying stains (watermarks), the quality of the final rinse is crucial. In high-density printed circuit boards, even slight ion residues or drying stains can significantly impact product reliability. However, in typical cleaning systems, the rinse solution gradually becomes contaminated due to continuous production, which can lead to whitening, marks, and fine residue defects after drying. The micro-cleaner continuously distills and regenerates the final rinse solution within the device, maintaining a cleanliness level equivalent to that of fresh solution. This suppresses quality fluctuations due to rinse solution management and reduces the risk of drying stains and residue defects. It contributes to achieving stable cleaning quality required in the manufacturing of electronic components and high-reliability circuit boards.
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A flux cleaning system that optimizes quality control of high-density assembly boards and factory environmental compliance. Unlike water-based and semi-water-based cleaning devices, it does not use water in the rinsing process. Its unique design, equipped with a compact distillation regenerator as standard, dramatically reduces the hassle of wastewater treatment and running costs. Are you facing such operational and quality control issues with flux cleaning for mass-produced assembly boards? - The enormous burden of wastewater treatment and drainage management associated with the introduction of water-based and semi-water-based cleaning machines - The occurrence of drying stains (marks) and fine residue defects due to the decline in rinsing water cleanliness - Limitations in responding to line layout changes or relocations due to the equipment being too large and complex - The complexity of liquid balance management and the significant manual effort required to maintain cleaning quality Kaken Tech's Micro Cleaner will solve these issues. For more details, please download the catalog or contact us.
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Maintain cleaning quality while reducing management workload. In multi-tank cleaning equipment, many maintenance tasks are required, such as managing liquid concentration and temperature, replacing filters, and updating rinse solutions. These management workloads not only burden on-site personnel but can also lead to variations in cleaning quality depending on the management state. The Micro Cleaner automatically maintains the cleanliness of the rinse solution through its unique continuous distillation regeneration system. This reduces the effort required for liquid management while keeping high-quality cleaning conditions stable over a long period. It is the ideal solution for companies aiming to improve quality management efficiency and reduce labor in production sites.
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1. High Cleaning Power Demonstrates high cleaning power against lead-free solder flux and flux residues baked at high temperatures, which cannot be cleaned with conventional glycol or hydrocarbon-based cleaners. 2. High Reliability Not only ensures the removal of flux residues but also maintains the dielectric properties of circuit surfaces without the water absorption seen in water-based types, thus securing the inherent quality of the circuit. 3. Complete Recycling and Low Cost The compact built-in regenerators continuously purify and recycle the rinse solution, achieving high cleaning quality while eliminating waste liquid and maintaining low running costs. 4. Speedy Drying The dedicated rinse agent Markless has high penetration power into details, and the drying time is four times faster than water, leaving no liquid residue in the gaps. 5. Easy to Move with Compact Design A wide range of compact models, including an ultra-compact type with a width of 80 cm equipped with a three-tank system and regenerators, are easy to move and facilitate line changes, suitable for cell production.
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Are you enduring unpleasant odors and dangers every time you clean? IPA is widely used for metal mask cleaning, but strong alcohol odors, fire risks, and burdens on workers can be problematic. Additionally, frequent handling can lead to increased burdens in safety management and storage management. The HA series of metal mask cleaning agents supports a review of cleaning processes that rely on IPA. With high cleaning power, it shortens cleaning time while contributing to improved workability and better on-site environments. It is a suitable cleaning solution for implementation sites aiming to balance safety and cleaning quality.
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Is that opening really clean? With the miniaturization of electronic components, the openings in metal masks are becoming finer year by year. If solder paste or flux residues remain inside the openings, it can lead to insufficient printing, stencil peeling defects, and bridging defects, hindering the stabilization of production quality. The HA series of metal mask cleaning agents efficiently removes adhered solder paste and flux residues due to their high cleaning performance, which easily penetrates fine openings. By maintaining the opening rate after cleaning, it contributes to stabilizing printing accuracy and reducing defect rates, supporting quality improvement and yield enhancement in fine pattern mounting.
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Are the residues left after cleaning causing the next defects? Some cleaning agents that emphasize cleaning power leave sticky residues after drying. Such residues can affect the solder release properties and stencil release properties of metal masks, potentially leading to a decline in printing quality and the occurrence of defects. The HA series of metal mask cleaning agents is designed to maintain high cleaning performance while minimizing residues after cleaning, keeping the openings and the surface of the metal mask in a clean state. It ensures stable solder transfer performance and contributes to reducing printing variations and stencil release defects, supporting continuous quality improvement and yield enhancement.
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The downtime may be caused by dirt. In the implementation field, not only solder paste but also adhesive and marking ink can adhere to metal masks and jigs as stubborn dirt. These contaminants typically take a long time to remove with standard cleaning, leading to delays in setup changes and increased equipment downtime. The HA series metal mask cleaning agents demonstrate high cleaning performance against stubborn organic contaminants, streamlining the removal of bonds and inks. By reducing cleaning time, they contribute to improving the operational efficiency of production equipment. They support the creation of processes that facilitate efficient setup changes and are adaptable to small-batch, varied production.
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In the electronics industry, the process of applying paste materials using screen printing is commonly observed. Screen printing is a type of stencil printing where holes are made in the plate, and ink paste is pressed through these holes. Many materials, including solder paste containing solder, thick film pastes represented by silver and palladium, conductive adhesives, resist inks, and temporary fixing bonds, are printed using metal masks and screen plates (mesh plates). Cleaning the openings of these printing plates is essential for maintaining precision and reducing printing defects. With a long history of adoption in the electrical and electronics industry, we are familiar with numerous pastes, adhesives, and bonds, and as a manufacturer specializing in cleaning agents, we develop cleaning solutions from various perspectives. ::.1.:: Support for various pastes, adhesives, and bonds ::.2.:: Compliance with various regulations and low-odor products ::.3.:: Cleaning agent design considering material resistance
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The cleaning agent "HA-1040" for metal masks and mesh versions is ideal for cleaning and degreasing metal masks and mesh versions! It powerfully cleans stubborn dirt with its dissolving power and spray pressure. Its quick-drying properties improve work efficiency, and it has no irritating odor and low odor. For more details, please download the catalog or contact us.
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The cleaning agent "HA-2080" for metal mask and mesh versions is the definitive solution for hand cleaning solder paste! The cleaning quality for metal mask and mesh versions is essential for preventing solder defects. We have improved the cleaning performance of our current product "HA-1040." For more details, please download the catalog or contact us.
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It does not come off with IPA. It was developed for flux and oil stains. After repair, burnt flux and long-term adhered flux residues cannot be sufficiently removed with IPA, and you may be relying on manual work with cotton swabs or brushes. Prolonged cleaning times and whitening phenomena can lead to a decline in quality and increased workload. WS-923 exhibits flux dissolution performance several times that of IPA, quickly softening and dissolving stubbornly adhered flux. Additionally, its high volatility shortens drying processes and wiping tasks. It contributes to the efficiency of rework processes, stabilization of cleaning quality, and reduction of work time.
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Are you continuing to pay unnecessary costs for storage equipment? If you are using and storing a large amount of IPA in your factory, you will need to comply with the specified quantities under fire safety laws and manage hazardous materials. Managing storage locations, fire prevention measures, and maintaining equipment are costs that are unrelated to manufacturing but continue to arise. WS-923 contributes to improved maintenance efficiency by removing adhered flux with minimal workload due to its high cleaning performance. Additionally, it is expected to reduce management burdens due to non-applicability of organic regulations. It is an effective option for companies aiming to improve not only cleaning quality but also overall operational efficiency and management costs in the factory.
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By simply changing the cleaning agent, management tasks can become much simpler. In workplaces using organic solvent products that fall under regulations such as the IPA, various compliance-related tasks arise, including work environment measurements, health check-ups, and various record management. Additionally, measures against alcohol odors and the maintenance of local exhaust systems also become ongoing burdens. WS-923 is not subject to the Organic Solvent Poisoning Prevention Regulations (Organic Regulations) and is also not subject to the Poisonous and Deleterious Substances Control Law. It achieves a reduction in the burden of regulatory compliance while maintaining cleaning performance, thereby improving workplace safety and reducing management workload. It is a flux cleaning agent suitable for manufacturing environments that prioritize both compliance and work efficiency.
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By reducing the time spent scrubbing, the line will start moving more. The resin buildup on the pans, filters, and various parts inside the reflow oven is a significant burden for maintenance personnel. The task of scrubbing and washing for long periods using large amounts of IPA is a labor cost that does not directly contribute to production, yet it must be performed regularly. WS-923 quickly softens and dissolves the flux and resin buildup baked onto the reflow oven. It can reduce the long hours of brushing and repeated cleaning that were previously necessary. By shortening maintenance time, it helps to minimize equipment downtime, contributing to the efficiency of maintenance work and improving the operating rate of production equipment.
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Ideal for substrate repairs and equipment maintenance such as reflow ovens! It powerfully cleans flux with the solvent strength of the cleaning solution and spray pressure. Quick-drying for improved work efficiency, with no irritating odor and low smell. For more details, please download the catalog or contact us.
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For customers who have concerns about the "odor" of cleaning agents used on the implementation line, Kaken Tech is expanding its lineup of low-odor "cleaning agents" tailored to various applications, such as flux cleaning and metal mask cleaning. We contribute to improving the work environment with cleaning agents that have low odor while maintaining the same cleaning performance as before. Of course, we also take into consideration relevant laws and regulations (Fire Service Act, Organic Solvent Poisoning Prevention Regulations, PRTR Law) in the design of our cleaning agents. If you are struggling with improving your work environment, please feel free to consult with us. 【Product Lineup】 ☆ Metal Mask Cleaning Agent: HA-4040/HA-4045 ☆ Rosin Cleaning Agent for Reflow Ovens: Locklin YD-99 ☆ Dispenser Nozzle Cleaning Agent: HA-3396 ☆ Flow Palette Cleaning Agent: Palekurin PA-4450
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The offset web printing antistatic agent "Kaken Stat" is an antistatic agent used with the silicone applicators of offset web printing machines. With excellent antistatic performance and moderate slip properties, it helps prevent paper jams and sticking, improves paper alignment, and is expected to increase printing speed. For more details, please download the catalog or contact us.
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We manufacture and sell various materials related to coatings. In addition to paint thinners, solvents, and cleaning thinners, we also offer paint stripping agents for coatings adhered to tools, stripping agents for accumulated paint films in paint pipelines, materials for collecting insects and other debris, and anti-fouling coatings. For more details, please contact us.
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The Dust Run CT-1621 is a "water-soluble adhesive" primarily aimed at reducing product defects. Its moisturizing properties last for a long time, so once it attracts dust, dirt, and small insects, they won't come off easily. Over 99% of the raw materials are natural ingredients. The application amount is economical at 40g/m2 (40μ). For more details, please download the catalog or contact us.
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We handle paint and ink removers for cleaning tools. We offer alternatives to methylene chloride. For more details, please download the catalog or contact us.
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