ロバテックジャパン List of Products and Services

At packaging sites, there is a strong demand not only for cost reduction and efficiency but also for safety considerations. Robatech addresses these challenges with its "hot melt application system that balances energy savings and safety." The 'Alpha' and 'Vision' tanks are designed to efficiently melt adhesives and are equipped with optimal insulation materials. This reduces energy consumption while ensuring the safety of operators. The 'Performa hose' is insulated along its entire length, including the joint section, minimizing heat dissipation. By efficiently transferring the necessary heat, it enhances energy-saving performance. The application head also adopts a fully insulated structure, preventing heat loss and protecting workers from the risk of burns. It achieves a high level of energy efficiency and safety. Additionally, by choosing an electric head, energy consumption related to compressed air can also be reduced. With the introduction of Robatech's latest products, energy consumption can be reduced by 15 to 40%. This supports the reduction of operational costs in the packaging process and contributes to the establishment of sustainable production lines.

• Other packaging machines

Digital monitoring, collection, and integration of the hot melt application process. The Robatech Control System (RCS) is a platform that monitors and collects real-time data on the operational status of the application system, as well as adhesive and energy consumption, seamlessly communicating across the entire packaging line. This enables process visualization and centralized data management, enhancing quality traceability. Additionally, communication with the host machine supports stable operation and significantly reduces unexpected issues and downtime through remote monitoring and preventive maintenance. It simultaneously achieves energy savings and efficiency, strongly promoting sustainable packaging digital transformation (DX).

• Other packaging machines

In packaging engineering, managing the usage of hot melt adhesives is a key factor in cost reduction and efficiency improvement. However, accurately grasping the consumption and usage status of adhesives has been challenging, leading to cases of waste and excessive use. By introducing Robatech's AMS (Adhesive Measuring System), the usage of hot melt adhesives can be visualized in real-time. This allows for an accurate understanding of consumption on a per-line basis and enables optimal management of adhesives. Through visualization, it contributes to reducing waste, ensuring proper usage, and early detection of abnormal consumption patterns, thereby preventing troubles and defects, and stabilizing production. There are two types: the "Piston Pump Measurement Type" and the "Gear Measurement Type," with the Piston Pump Measurement Type being easily implementable in the "Vision" tank.

• Other packaging machines

Robatech Japan will be exhibiting at "JAPAN PACK 2025." This exhibition will be held from October 7 (Tuesday) to October 10 (Friday), 2025, at Tokyo Big Sight. Our booth is located in Hall 4, Booth 4-815. At this exhibition, we will introduce our latest hot melt coating solutions that achieve both cost reduction and energy savings in the packaging process, while also promoting digital transformation (DX) and green transformation (GX). You will be able to experience technologies that realize sustainable and efficient packaging lines through live demonstrations, including electric jetting heads and a new energy-efficient tank and heating hose. - Energy-saving and safety-designed hot melt coating system - Hot melt adhesive reduction solution - energy-saving and cost-saving with electric heads - Visualization of hot melt adhesive usage through the AMS system - RCS platform for visualizing and digitizing the hot melt coating process We invite you to visit Robatech Japan's booth and see the future of packaging processes brought by our latest adhesive solutions.

• Other packaging machines

At the packaging site, operational costs are rising due to increases in material costs and machine component prices, leading to a strong demand for cost reduction and efficiency improvements. By switching from traditional air-operated heads to electric heads, it is possible to reduce adhesive costs, energy consumption, and downtime. The high responsiveness and durability of electric heads enable the transition from bead application to dot application, potentially reducing the usage of hot melt adhesives by "over 30%." This allows for a balance between reducing material costs and efficient production. Furthermore, by not using compressed air, energy consumption from compressors is also reduced. High durability lowers the cost of parts replacement and ensures stable operation. Customers can build production lines that can operate continuously with peace of mind by reducing costs and improving efficiency, as well as minimizing defective products and unexpected downtime. Live demonstrations and testing with rental machines are also possible. Please feel free to consult with us.

• Other packaging machines

"EasyFix" is a hose holder that maximizes the lifespan of hot melt hoses, thereby reducing downtime. The simple hose guide design ensures that the hot melt hose and cables do not touch the floor, protecting them from being pinched or bent. Its user-friendly shape allows it to adapt to various applications and environments. 【Features】 ■ Improves the lifespan of hot melt hoses and reduces replacement part costs ■ Protects against overheating even when hot melt hoses are bundled ■ Minimizes adhesive carbonization and nozzle clogging ■ Achieves high-quality adhesive application at a consistent hot melt hose temperature ■ Increases operating time by reducing failures ■ Additional cable guides for solenoid valve cables and pneumatic hoses *For more details, please download the PDF or feel free to contact us.

• Other safety and protection products

We would like to introduce the "Integrated Kit for KUKA Collaborative Robots" that we handle. With the URCap Software GlueBot, you can visualize the adhesive application system on the collaborative robot's touch panel. The system status of the hot melt applicator is displayed, allowing for direct configuration of the adhesive application system. 【Features】 ■ Increased productivity through reliable adhesive application ■ Improved adhesive application quality with precise and high reproducibility finishing ■ Easy programming and control of the adhesive process ■ Reduced errors and costs compared to manual application ■ Reduced burden on workers and protection from injuries ■ Easy integration with certified URCap Software GlueBot and UR+ integrated kit *For more details, please download the PDF or feel free to contact us.

• Other packaging machines

Our "Cold Glue Products" are a high-quality, high-precision, and highly reliable system. You can choose between a pressurized tank or a piston pump for the feeding method. The discharge head can be selected from electromagnetic drive or air drive. It enables high-precision bead and dot application on high-speed lines. Please feel free to contact us when you need assistance. 【Product Lineup (Partial)】 ■ Pressure Tank DT10 ■ Piston Pump CXT 105/112 ■ Piston Pump CXU 110 GRU ■ Semple 6/15/30 ■ ACX100 Jetting Head ■ Pattern Controller AS30/AS50 *For more details, please download the PDF or feel free to contact us.

• Other packaging machines

"Presto" is a cold glue coating head that intermittently or continuously applies solvent-free emulsion adhesive. It is suitable for bonding paper shopping bags, windowed paper bags, windowed envelopes, and paper straws. This coating head is electrically driven and does not require compressed air. This reduces operating costs and makes operation very quiet. Additionally, the application head has no dynamic seals, minimizing wear. [Features] - Electric coating head: Reduced operating costs, minimal wear, quiet operation - High application quality: High precision application over up to 1 billion operating cycles - Low-cost mask technology enables various application widths and patterns - Compact installation size suitable for tight spaces - Manual stroke adjustment allows for easy fine-tuning of adhesive amount *For more details, please download the PDF or feel free to contact us.

• Other packaging machines

The AS50 is a high-performance discharge pattern controller capable of controlling up to 4 coating channels. It can connect 4 trigger sensors and 2 encoders for line speed measurement, supporting line speeds of up to 600m/min. By controlling the hydraulic adjustment valve with an analog output according to the line speed, it can apply the appropriate amount of adhesive even on lines where the speed varies. 【Technical Data (Partial)】 ■ Discharge Channels: Up to 4 ■ Detection Channels: Up to 4 ■ Number of Trigger Sensors: 4 ■ Number of Encoders: 2 ■ Maximum Line Speed: Up to 600m/min ■ Holding Voltage: 2 to 24V *For more details, please download the PDF or feel free to contact us.

• Other packaging machines

"Primo" is an adhesive injection head that achieves uniform adhesive application when performing bead or spiral spraying at various speeds, such as in industrial robot applications. Adhesive is supplied not only through the pump of the hot melt applicator but also through the gear pump of the injection head itself. This structure ensures that the amount of adhesive supplied from the pump exactly matches the amount applied, achieving high injection accuracy. 【Features】 ■ Lightweight and compact adhesive injection head for medium-sized industrial robots ■ Available in a wide variety of options ■ Easily and flexibly integrated into movable units or fixed to machines ■ Accurately injects and applies adhesive regardless of speed ■ Bead/spray application with the same application head *For more details, please download the PDF or feel free to contact us.

• Other packaging machines

The "RobaDrum20" is a pneumatic drum unloader for thermoplastic and reactive hot melt adhesives, as well as sealants for 20L containers (steel drums). It features a touch screen with a graphic user interface for easy operation. It can be easily integrated into higher-level systems using fieldbus systems and open interfaces. 【Features】 ■ Modular structure allows for flexible adaptation to production requirements ■ Easy system integration (compatible with Industry 4.0) ■ Efficient and careful melting thanks to melt-on-demand technology ■ Cost-saving and environmentally friendly by reducing adhesive residue ■ High operational safety *For more details, please download the PDF or feel free to contact us.

• Other packaging machines

The "RobaDrum200" is a pneumatic drum unloader designed to handle thermoplastic and reactive hot melt adhesives, sealants, and butyl in 200L containers (steel drums or corrugated drums). It offers flexible selection between gear pumps or piston pumps, and four types of melting plates. It can effectively handle various supply volumes, high-viscosity materials, and adhesives with filling and abrasive properties. 【Features】 ■ Easy system integration (Industry 4.0) ■ Cost savings and environmental consideration by reducing adhesive residue ■ Simple operation with a touch screen ■ Reduced cleaning effort for melting plates due to robust FEP coating ■ Continuous production with tandem or quattro operation *For more details, please download the PDF or feel free to contact us.

• Other packaging machines

The "RobaDrum200C" is a pneumatic drum unloader designed to handle thermoplastic and reactive hot melt adhesives and sealants in 200L containers (steel drums or corrugated drums). It gently melts low and medium viscosity adhesives using Melt-On-Demand technology (MOD). You can choose from two types of melting plates and three types of gear pumps. 【Features】 ■ Easy system integration (Industry 4.0) ■ Efficient and gentle melting thanks to Melt-On-Demand technology ■ Cost savings and environmental consideration by reducing adhesive residue ■ Easy operation with a touch screen ■ High operational safety ■ Robust FEP coating reduces the effort required for cleaning the melting plates *For more details, please download the PDF or feel free to contact us.

• Other packaging machines

"Rio" is a practical hot melt hose from EasyLine, combining proven Enduro hose technology with new features. When not under pressure, the plug-in coupling can be rotated continuously. This makes it easy to position the hot melt hose and application head optimally when attaching them to the machine. 【Features】 ■ Plug-in coupling with built-in adhesive filter ■ Significantly simplifies and speeds up maintenance ■ Quick connection to EasyLine application head without tools ■ Flexibility during installation and removal ■ CoolTouch insulation provides safety and reduces heat dissipation ■ Proven Enduro hose technology *For more details, please download the PDF or feel free to contact us.

• Other packaging machines

"Twist" is a compact electric air dispensing head. You can attach the application nozzle in the flow direction or at a 90-degree angle, or rotate it 180 degrees. 【Features】 ■ The positioning of the dispensing head and nozzle can be changed ■ Requires minimal space ■ Minimal maintenance ■ Significant energy efficiency improvement due to monoblock design ■ High-quality adhesive ■ CoolTouch insulation provides safety and reduces heat dissipation *For more details, please download the PDF or feel free to contact us.

• Other packaging machines

The Alpha S, equipped with the Robatech Control System (RCS), offers smart operation and a variety of interfaces, simplifying system integration, control, and monitoring of adhesive application. Alpha can melt up to 12.5 kg of hot melt adhesive in the minimum required space. With its smart operation, numerous interfaces, and energy efficiency, it contributes to the digital transformation (DX) and green transformation (GX) in the adhesive process. - Saves up to 46% energy compared to conventional hot melt applicator Concept series. - The insulated Alpha contributes to improved safety in manufacturing environments. - Its expandability with numerous options such as level sensors and automatic feeders allows it to accommodate various production lines. - It can be easily implemented even in compact packaging equipment where space is limited.

• Other packaging machines

The ACX head is an ideal cold glue head for cold glue application on relatively low-speed production lines. By changing the nozzle, the application amount and pattern can be easily modified. Single nozzles, multi-hole nozzles, and angle nozzles are available for use.

• Paper Converting Machinery

By using a multi-hole nozzle for hot melt, multiple beads can be applied from a single jetting element. This significantly contributes to reducing equipment costs.

• Other packaging machines

It is an angle nozzle that allows for adjustment of the discharge direction, making it ideal for cardboard case sealers and sealing machines. It comes in a variety of sizes and variations, making it adaptable to many types of equipment. The discharge direction can be easily adjusted with a dedicated tool.

• Other packaging machines

Robatech's hot melt application nozzles are made of stainless steel, offering excellent durability and designed for precise hot melt application. By selecting the optimal nozzle according to the application, environment, and line speed, it is possible to improve coating quality and reduce stringing. The diamond nozzle is specially designed to ensure uniform temperature up to the nozzle tip, making it ideal for processes that require precise application to prevent stringing and buildup at the tip.

• Other packaging machines

By protecting the hot melt hose fittings with a connector cover, workers are safeguarded from burns even if they accidentally touch them. It can also be easily retrofitted to existing equipment, contributing to improved safety at the worksite.

• Other packaging machines

The lifespan of the heating hose is significantly shortened by torsional loads. To prevent this, a rotary joint is used. It is used in applications such as robotic applications, where the movement of the hose causes twisting and load on the hose.

• Other industrial robots

"GreenSaver" is an initiative by the Robatech Group that aims to realize a sustainable society worldwide. We would like to propose how the challenges of "energy savings" and "reducing production costs" can be improved by using Robatech products. Do you know how much potential savings there are in the hot melt adhesive application process? It doesn't take much to save on "electricity usage," "adhesive usage," and "compressed air usage," or to reduce defects and downtime. In an era where energy prices are rising and sustainability is demanded, optimizing production processes is particularly important. By doing so, it is possible to achieve lower costs, higher safety, and a better sustainable balance. By correctly using Robatech's systems and optimizing the hot melt adhesive application process, it is possible to achieve "cost reduction," "reduction in energy consumption," and "reduction in CO2 emissions." Let us propose how much improvement can be made in your hot melt application process.

• Other packaging machines

Direct application of hot melt adhesive via anti-slip for pallet stabilization significantly improves resource consumption and costs. This method, which can greatly reduce the use of stretch film, lowers costs for the shipper and also reduces effort and waste on the receiving side. By using products from Robatech, you can reliably apply adhesive to the products, achieving pallet stabilization with hot melt adhesive.

• Palletizer

The "Vision" is energy-efficient and excels in safety, allowing for flexible adaptation to various packaging process stages. It is equipped with insulation material all over, achieving safety and reducing power consumption. The insulation material installed at the tank inlet prevents melted material from spilling at the tank inlet, ensuring the safety of operators and keeping the equipment clean. 【Features】 ■ Smart operation / Touch display, operation via Wi-Fi, simple operation through a smart display ■ Safety / Optimally equipped insulation material all over, insulation material also installed at the tank inlet ■ Maintenance-friendly / Easy access from the maintenance door ■ High reliability / Air pressure monitoring / Pumping volume monitoring (optional) ■ Stable application with minimal pulsation using a high-performance piston pump *For more details, please refer to the PDF document or feel free to contact us.

• Other packaging machines

The "SPEEDSTAR COMPACT" is a hot melt dispensing head driven by a linear motor. Its ultra-high-speed operation and high durability can significantly improve the hot melt application process in packaging equipment. It is ideal for high-speed production lines, providing high-precision bead application and reliable dot application. Its high durability contributes greatly to reducing the cost of parts replacement, minimizing downtime, and maintaining high-precision application over a long period, thereby stabilizing product quality. What can be achieved with the SpeedStar Head: - Improvement in application quality and precision - Reduction in hot melt usage - Cost reduction of consumable parts - Reduction in downtime *For more details, please download the PDF or feel free to contact us.

• Other packaging machines

The Concept Series is a long-selling melter from Robatech that began sales in 2005. It is Robatech's standard melter, offering tank capacities that can be selected from 5, 8, 12, 18, and 30 liters, along with a wide range of options to meet various demands. The hot melt delivery system can be chosen between a piston pump or a gear pump, making it an all-around melter suitable for applications ranging from packaging to woodworking, building materials, and the automotive market.

• Other packaging machines

The Easy Melter is simple and space-saving, making it easy to introduce hot melt automatic application. It is energy-efficient, highly safe, and offers excellent cost performance. It features pressure control via a piston pump, heating management of the melting tank, the ability to connect two heated hoses, and two application heads, providing all the necessary functions for a straightforward adhesive process. 【Features】 - Reliable adhesion with simple equipment - Quick maintenance and simple operability - Compact size for easy installation / Width 340mm, Depth 331mm, Height 374mm (Height with tank opening 446mm) / Weight approximately 16kg *For more details, please refer to the PDF document or feel free to contact us.

• Other packaging machines

JumboFlex is a large hot melt melter designed for melting and pumping large quantities of thermoplastic, non-reactive hot melt adhesives (EVA, PE, PSA, APAO). It has high melting performance due to a melting grid designed to efficiently melt adhesives of various shapes. Additionally, it is equipped with an easy-to-use touch panel display and a smart terminal, allowing for easy confirmation of operations and status information.

• Other packaging machines

The "CONCEPT STREAM (Tankless)" is a hot melt system that demonstrates excellent melting performance with a very small capacity. It melts according to the required consumption, making it suitable for applications with high adhesive consumption as well as those that use small amounts. 【Features】 ■ Compact and high performance ■ Flexible installation according to customer requests *For more details, please download the PDF or feel free to contact us.

• Other packaging machines

The AX Diamond Series is an ideal head for low to medium viscosity thermoplastic hot melt bead and dot application. It excels in reliability and safety, making it suitable for a wide range of applications. With robust performance driven by air open/spring close mechanisms, it also offers excellent insulation, safety, and maintainability as a hot melt head. It is suitable for use in cardboard case packers, box erectors, and sealing machines.

• Box making machine

The electric hot melt head "Volta" is an electric hot melt dispensing head that achieves high process safety through dot and bead application of hot melt adhesive. It has low wear, excellent energy efficiency, and can sustain precise adhesive application for a long time. The fully insulated Volta significantly reduces energy consumption. 【Features】 ■ Stable adhesive application ■ Energy-saving / Reduction in compressed air usage ■ High reproducibility of application quality *For more details, please refer to the PDF document or feel free to contact us.

• Other packaging machines

The SX Diamond head is a hot melt dispensing head with excellent high-speed responsiveness, featuring air open/air close functionality. It enables hot melt application with high-speed response, long lifespan, and minimal stringing. You can choose the optimal configuration from a variety of options, including shapes, nozzles, and solenoid valves.

• Packing Machine

"Performa" is a heating hose with excellent insulation that can maintain the temperature and viscosity of hot melt adhesive consistently throughout the entire hose. The hose connection adopts the "PrimeConnect" plug-in connection instead of the conventional screw type, allowing for easy connection of the hot melt hose without tools. The hose surface is made of a smooth material, which prevents issues like "fraying" that can occur with traditional mesh-covered hot melt hoses, making it particularly popular in food factories that are sensitive to foreign matter. 【Features】 ■ Easy and safe connection / Plug-in connection ■ Reduced operating costs / Lower power consumption ■ Long lifespan and easy cleaning *For more details, please refer to the PDF document or feel free to contact us.

• Other packaging machines

The EasyFix hose holder maximizes the lifespan of hot melt hoses, thereby reducing downtime. By properly installing the hot melt hoses, they are protected from being pinched or excessively bent. Additionally, using EasyFix keeps the hot melt hoses at a minimum distance from each other, preventing the risk of overheating due to contact between the hoses.

• Other packaging machines

Enduro is an ideal hot melt hose suitable for adhesive application solutions that require large supply volumes, such as primary packaging, secondary packaging, mattresses, automotive components, furniture, and wood construction. It is compatible with hot melt adhesives (EVA, PSA, PO) ranging from low viscosity to high viscosity, as well as reactive adhesives (PUR).

• Other packaging machines

The Vivo 18 coating head is a coating head designed for e-commerce envelope bags. It is compact and has high coating accuracy, enabling high-quality hot melt coating application even on high-speed lines. By changing from adhesive tape with release paper to a combination of hot melt application and release paper, significant cost reductions can be achieved. Additionally, switching from peel-off strip tape to hot melt application and peel-off strips can also lead to cost savings. The Vivo 18 coating head is equipped with a sack-back type valve and a high-speed air solenoid valve, making it the most suitable coating head for intermittent hot melt coating applications.

• Paper Converting Machinery

The FK IT series hot melt coating head is designed for intermittent and continuous coating of thermoplastic adhesives. Its simple and cost-effective masking technology allows for flexible adaptation to each application.

• Paper Converting Machinery

The RobaCoat IT coating application head is an ideal hot melt head for precise coating application in both intermittent and continuous hot melt coating. Its high-performance valve and specially designed nozzle structure provide excellent cut-off performance even on high-speed lines. Additionally, by changing the shim, it is possible to apply various patterns.

• Other packaging machines

The "AX1 SP NV DIAMOND" is a spiral spray head suitable for non-contact application of hot melt adhesives ranging from low to medium viscosity. It allows for precise and consistent application of spirals with a width of 10 to 25 mm, achieving a stable application pattern. 【Features】 ■ High precision and consistent application pattern ■ Improved safety and durability ■ Modular structure and compatibility *For more details, please download the PDF or feel free to contact us.

• Other assembly machines

EdgePro is a coating application head designed for bonding the edge parts of workpieces. This application head achieves high-quality adhesion through uniform and highly reproducible adhesive application and clean cutouts. EdgePro quickly and flexibly adapts to the thickness of the workpiece and is easy to clean, contributing to increased productivity. With EdgePro, you can handle heat-resistant, waterproof adhesives such as EVA, polyolefin, and PUR hot melt adhesives with a viscosity of 10,000 to 100,000 mPas. The EdgePro coating head is primarily used in the woodworking industry for edge bonding.

• Wood processing machinery

The adhesive application head "Delta" features a bent design specifically created for robotic system applications. The heated part is shaped in a curve, allowing for adhesive application that is very close to the product, enabling precise and highly reproducible adhesive application in all directions. Delta is equipped with CoolTouch insulation for touch protection and is maintenance-friendly. Delta comes in two types: a spray head for spiral and spray application, and a dispensing head for point and bead application. It can be used with both thermoplastic hot melt adhesives and reactive hot melt adhesives. Therefore, Delta is suitable for numerous robotic applications in industries such as automotive, where adhesive application is required.

• Assembly robot

The Aero spray head is a spiral spray head suitable for non-contact application of granular thermoplastic hot melt adhesives with low to medium viscosity. By using an external air heater block to heat the spiral air, it can efficiently raise the temperature of the compressed air. As a result, it allows for more precise application of the spiral edge from the very beginning of the coating process.

• Other assembly machines

The FKV coating head continuously and uniformly coats wide surfaces with thermoplastic adhesives or reactive adhesives. Even at dynamic production speeds, it consistently achieves precise application weights. Closed or open hot melt surface coating on various substrates is performed using the contact method. The coating head is modular and available in various sizes, with a maximum application width of 3,200 mm.

• Other processing machines