ロバテックジャパン List of Products and Services

"ROBAFEED 3" is part of an automatic filling system and is used in combination with the granulated container "GlueFill." It automatically supplies hot melt adhesive filled in the container to the hot melt tank. The level sensor in the hot melt tank controls the system. When the hot melt adhesive falls below the set minimum level, automatic supply begins to optimally maintain the adhesive quantity in the tank. It significantly reduces the frequency of hot melt adhesive filling and contributes to the automation of the production line. *For more details, please download the PDF or feel free to contact us.*

• Other packaging machines

The manual spray gun "EasyStar" is a simple, flexible, and safe hand-held gun designed for the manual application of thermoplastic hot melt adhesives in bead or spray form. It features an ergonomic design and offers the highest flexibility. The trigger can be operated with minimal force. The trigger lock prevents accidental release of the adhesive, ensuring high safety for the operator. The cool-touch handle fits perfectly in the hand, and the plastic used is excellent in insulation, protecting the operator from burns.

• Other assembly machines

The hand applicator "Ergo Star" is an ergonomically designed hand gun that allows for flexible changes in the handle direction to match the application direction. It applies hot melt adhesives and sealants such as EVA, PUR, and PE in bead, spiral, or wide spray patterns. Various spray nozzles are available to meet application needs, allowing for the selection of the optimal application pattern. The electric switch trigger reduces the burden on the operator.

• Other assembly machines

"MULTIMELT" is a highly versatile hot melt applicator suitable for all hot melts including EVA, PSA, and APAO. Additionally, it can be used as a "buffer tank" in combination with a drum unloader or pre-melter. 【Features】 ■ Easy to clean ■ Reliable mechanical components ■ Suitable for PUR, EVA, PSA, APAO, etc. ■ Available in two versions: tank type and buffer type ■ Two versions with one or two pumps, etc. *For more details, please download the PDF or feel free to contact us.

• Other processing machines

The RobaPUR 20 MOD is a hot melt applicator designed for the careful melting of PUR hot melt. Thanks to melt-on-demand technology, the adhesive is melted as needed. The melting grill is cooled by a water cooling mechanism, preventing excessive melting and minimizing the degradation of PUR adhesive due to heat. Additionally, a sealed and enclosed system keeps the adhesive in good condition, preventing hardening due to moisture in the tank and the release of harmful vapors with minimal changes in viscosity.

• Other assembly machines

The adhesive melter RobaPUR 2 MOD is an ideal hot melt applicator for melting and pumping reactive hot melt. It prevents the adhesive from melting more than necessary, thereby preventing reactions and degradation of the adhesive.

• Other assembly machines

RobaDrum 20 is a compact drum unloader designed for the efficient processing of thermoplastic and reactive hot melt adhesives, as well as sealants in 20 L containers. Its modular structure allows it to adapt to various production lines. The RobaDrum 20 is easy to operate and safe, with efficient maintenance. The pneumatic-driven drum unloader uses melt-on-demand technology to process low and medium viscosity adhesives. During this process, only the top layer of adhesive in the drum is melted. This careful and efficient adhesive processing reduces the thermal load on the adhesive, maintaining the adhesive properties of the remaining material. The RobaDrum 20 offers three types of melting plates and four types of gear pumps to choose from, allowing flexible adaptation to various production requirements. Depending on the required melting performance and thermal conductivity of the adhesive, you can select either plain or ribbed surface melting plates. Using appropriately designed melting plates can reduce the residual amount of adhesive. The melting plates have a robust FEP coating, providing high release properties and minimizing cleaning efforts.

• Other processing machines

The RobaDrum200C is capable of melting and pumping thermoplastic and reactive hot melt adhesive sealants in 200L drums. With its simple functionality and excellent cost performance, the RobaDrum200C is ideal for supplying roll coaters and buffer tanks. Using Melt-On-Demand (MOD) technology, it carefully melts low and medium viscosity adhesives. You can choose from two types of melting plates and three types of gear pumps. Depending on the required melting performance and thermal conductivity of the adhesive, you can select between plain or ribbed surface melting plates. By using appropriately designed melting plates, you can reduce the amount of adhesive left over. The melting plates have a robust FEP coating, providing high release properties and minimizing cleaning efforts.

• Other processing machines

Our UR+ integration kit includes not only holders for wiring the application head, heating hose, and adhesive application system, but also the URCap Software GlueBot. With this software, you can program adhesive application from the collaborative robot's touch panel with just a few simple steps. Additionally, the touch panel displays the system status of the hot melt applicator, allowing for direct adjustments to the heating hose, application head, and hot melt applicator settings.

• Other industrial robots

This integration kit not only includes holders for the cable wiring of the application head and adhesive application system, but when combined with the Vision melter, it also allows access to the web-based software RobaVis. With RobaVis, the status of the hot melt system is displayed on the collaborative robot's touch panel, and settings for the heating hose, application head, and hot melt applicator can be adjusted directly.

• Other industrial robots

Pressure Tank DT 10 The Robatech pressure tank is used for the supply of low-viscosity cold glue adhesives. This low-cost supply method can sufficiently meet the production requirements for applications that do not have particularly high demands. The pressure tank is frequently used in the printing processing industry and the graphic industry, for example, in sack machines.

• Paper Converting Machinery

The CXT105/112 bucket pump is a compact, easy-to-install cold glue unit that combines a piston pump, filter, and adhesive container into one.

• Paper Converting Machinery

The Robatech Cold Glue Supply Unit CXU 110 GRU is designed for the supply of dispersive adhesives with a viscosity ranging from low to medium, up to a maximum of 12,500 mPas, without solvents. It allows for quick switching and ensures high-precision and uniform adhesive application through a paint pressure regulator. Its modular yet compact design enables flexible use and allows for easy and efficient maintenance.

• Paper Converting Machinery

"SEMPRE 6" is a cold glue dispensing head that can non-contact dot apply, bead apply, and continuously pattern apply low-viscosity emulsion adhesive. Compact size: Width 14.8mm / Height 85.1mm *For more details, please download the PDF or feel free to contact us.

• Paper Converting Machinery

The electric cold glue head Sempre 15 and 30 can be used for non-contact application of emulsions with medium viscosity. They excel in durability and high-speed responsiveness, allowing for precise bead and dot application even on high-speed lines. The top of the head is equipped with an adjustment mechanism that allows for fine-tuning of the discharge amount, making it possible to evenly adjust the application amount of each head in a system using multiple heads from a single pump. Options such as 'CleanStart' to prevent skinning at the nozzle tip, a manual discharge switch, and product guides can be selected, enabling implementation in an optimal configuration tailored to production lines and requirements. In the case of Sempre 15, it is an electric head that does not require a genuine controller, allowing for application control from a PLC or similar device.

• Paper Converting Machinery

High precision from start to finish in coating. Presto is a coating head for high-quality cold glue flat application that starts with high precision and can achieve accurate cutouts. It is ideal for applications such as clean adhesion of windowed envelopes and paper shopping bags. The application width and pattern can be easily changed with the nozzle mask. With an electric drive and minimal wear, Presto keeps operating costs low. The coating head is compact and can be easily integrated into new or existing systems.

• Paper Converting Machinery

The control device AS 50 can control up to four application heads. The application inspection controller for checking the application position of cold glue or hot melt and the presence of adhesive is integrated into the controller. Operation of the AS 50 is performed using a membrane keyboard or a touch panel with the user interface RobaVis.

• Other packaging machines

Using the AS 30 application controller, you can individually control up to four application heads. The application patterns are programmable. Operation is performed using a robust membrane keyboard. This controller is particularly suitable for cold glue application and for applications that combine cold glue and hot melt adhesives.

• Paper Converting Machinery

The expandable adhesive application controller AS 60 consists of a base module that can control up to 8 application heads. It can connect up to 15 modules via a bus cable. This makes the AS 60 particularly suitable for adhesive application systems using a large number of application heads. Since they can be individually controlled, it allows for applications in various formats and for complex application patterns commonly seen in processes like paper bag manufacturing. Multiple application heads can be controlled through a single channel. The controller can be operated via a touch panel or a membrane keyboard. Optionally, the base module can be combined with a module for application inspection controllers, allowing for the verification of bead and dot application positions or their presence using sensors.

• Paper Converting Machinery

The AS40 pattern controller is a coating controller with a built-in hot melt tank. It can control up to 8 dispensing heads based on distance or time. By using an encoder, it enables precise coating even on lines where the line speed varies. The operation panel depends on the hot melt tank's operation panel and can be operated via a touch panel or a membrane panel. - Vision Melter / RobaVis WEB - Concept Melter / RobaVis or TRM

• Paper Converting Machinery

The AS10 pattern controller is a coating controller with a built-in hot melt tank. It can control up to two discharge heads based on time. It is a reasonably priced coating control controller designed for use on a constant-speed line where the line speed does not change, and it can be installed on almost all of Robatech's tanks (excluding Easy Melter). The operation panel depends on the operation panel of the hot melt tank and can be operated on a touch panel or a membrane-type panel. - Vision Melter / RobaVis WEB - Concept Melter / RobaVis or TRM

• Paper Converting Machinery

The adhesive melter "Vision," the heated hose "Performa," and the hot melt application head "SpeedStar Compact" are a combination that achieves highly accurate adhesive application with high reproducibility in your packaging process. These three components work together effectively, ensuring correct functionality even for the smallest packaging or when high standards are required for adhesives and packaging materials. Moreover, with these three products, you can significantly improve the operating cost situation in the adhesive process, resulting in an efficient adhesive application system. 【Products】 ■ Adhesive Melter "Vision" ■ Heated Hose "Performa" ■ Hot Melt Application Head "SpeedStar Compact" *For more details, please refer to the related links or feel free to contact us.

• glue

In 2020, Swissmill's oat and rice milling machine was equipped with Robatech's adhesive application system. This system helps stabilize cardboard boxes on pallets while being environmentally friendly. The introduction of this system has resulted in a sustainable outcome with reduced plastic usage and significant time savings. 【Benefits of ANTISLIP Gluing】 ■ Products are stable during transport and storage, preventing damage ■ Integration into the production process improves efficiency and safety of operation ■ Reduction in logistics and recycling costs ■ Adhesive is cost-effective and highly resistant to moisture and heat ■ Complies with legal regulations regarding plastic films *For more details, please refer to the PDF document or feel free to contact us.

• glue

Using adhesive strips and peel-off strips, mailing packaging materials can be easily opened and resealed when returning. The application of self-sealing strips with hot melt adhesive and the attachment of peel-off aids are simple and low-cost. Robatech offers efficient adhesive application solutions that can be flexibly adjusted to various formats and substrates. 【Features】 ■ Easy integration into existing and new systems ■ Reduced operating costs with an excellent energy-efficient and highly reliable application system ■ Fast, accurate, and uniform adhesive application ■ Precise attachment of silicone tape and peel-off strips ■ Easy format changeover and adjustment of adhesive quantity *For more details, please refer to the PDF document or feel free to contact us.

• glue

The Robatech high-performance nozzle system for wrap-around labeling guarantees precise labeling while achieving efficient production and reducing costs. The "LabelStar M" solution features two hot melt adhesive stations supplied by a hot melt applicator. For the initial glue application using the spray head, hot melt pressure-sensitive adhesive is accurately and firmly sprayed in a spiral pattern vertically onto the container, right up to the edge. 【Features】 ■ Reduction in adhesive consumption ■ Increased productivity and flexibility ■ Shorter setup times for container and label changes, ensuring quick system availability ■ Sustainable and low maintenance *For more details, please refer to the PDF document or feel free to contact us.

• glue

In 2016, the brewery Schützengarten renewed all equipment in the dry area, including packaging facilities. They decided to add the automatic filling system "RobaFeed 3" and the granulated container "GlueFill" from Robatech's hot melt system. This not only improves safety for employees but also makes production more efficient and reduces the risk of downtime. [Case Overview (Partial)] ■Challenges - Frequent need for manual refilling due to hand-operated filling - Risk of employees getting burned - Constant opening and closing of tanks allows cold air to enter, lowering the internal temperature ■Proposal: Upgrade to an automatic filling system *For more details, please refer to the PDF document or feel free to contact us.

• glue

At Robatech Japan, we continue to provide high-quality equipment, qualified proposals, and support for packaging systems that require various demands such as sustainability goals, cost reduction, and safety. We will propose the most suitable products for your production line from our extensive product lineup. 【Vision Melter】 This next-generation melter stands out from conventional melters with approximately 30% less energy consumption, insulation protection to prevent burns, and a piston pump with minimal pulsation. 【Performa Hose】 By using a new material for insulation, the surface temperature is kept low, reducing the risk of burns and the impact on surrounding equipment, while also decreasing energy consumption. The plug-in connection eliminates the need for screwing, making it easy to attach and detach the hose. 【SpeedStar Head】 Featuring ultra-fast response driven by a linear motor, it boasts overwhelming durability compared to conventional hot melt heads. Additionally, it does not use compressed air, leading to energy savings and eliminating issues related to compressed air. This high-performance hot melt head enables a reduction in hot melt usage.

• glue

On-demand packaging using kraft paper is an optimal solution to replace oversized packaging. It reduces the packing volume, which in turn decreases the shipping size and cuts down on shipping costs, making customers happy. This is because customers are seeking sustainable solutions. It is possible to achieve on-demand packaging using Robatech's hot melt application system.

• Other packaging machines