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We would like to introduce a case where a blow disk was installed as a measure against bridging in powder coatings. In this case, the equipment was adopted with the installation of 8 units from the beginning. The results, of course, have been favorable. Since the subject material is powder coating, an elastic disk made of EPDM has been selected for the blow disk. 【Hopper Conditions】 ■ Diameter: Ø1200 ■ Cone section slope: just under 60° *For more details, please download the PDF or feel free to contact us.

• Other sorting machines and foreign object removal equipment

We would like to introduce a case where a blow disk was used as a bridging countermeasure at the discharge section of a dryer hopper. Flake-shaped raw materials can present more troublesome cases compared to pellets or general grinding materials. In this instance, to address this issue, we are injecting air at a higher pressure for each blow disk individually. Due to the high temperature, we are using a high-heat silicone rubber product for the elastic disk material of the blow disk. 【Summary of Conditions】 ■ Hopper Diameter: Ø800 ■ Target Material: PET flakes, 8mm screen PASS product ■ Equipment Arrangement: Four blow disks installed at the same circumference at the location where bridging occurs above the discharge section ■ Control: The blow disks are sequentially activated with air ON one by one using a controller (C-SV4) that has four built-in solenoid valves. *For more details, please download the PDF or feel free to contact us.

• Other sorting machines and foreign object removal equipment

In the newly installed silo, to avoid unstable powder discharge and prolonged discharge times, we adopted a blow disk, and we would like to introduce a case where aeration was implemented as a solution. The operating temperature for this application is room temperature plus alpha, so we used a standard blow disk. This has resulted in stable operation since its introduction. Our company can provide guidance on appropriate layout and control examples based on the various conditions of our users. [Case Overview] ■ Target Material - Name: Dried Fly Ash - Specific Gravity: 0.3-0.5 ■ Silo - Diameter: Ø2800 - Discharge Outlet Diameter: 300A - (Discharge Rate: 5t/h) *For more details, please download the PDF or feel free to contact us.

• Other sorting machines and foreign object removal equipment

This is a case where the introduction of the Bro-Disk resolved the issue of bridging that occurred at the discharge section of the dust collector in the conveying system after crushing old paper. During the initial consultation with the user, they provided a powder sample and hopper drawings. Based on our experience with the sample, there were no significant concerns, so we recommended a model, layout, and control example, leading to its implementation. After the start of operation, we followed up and confirmed that it is being used smoothly. 【Case Overview】 ■ Material: Paper dust (approximately 0.2 specific gravity) ■ Equipment: Dust collector ■ Discharge mechanism: Screw ■ Discharge dimensions: 250×1900 ■ Equipment layout: Four Bro-Disk BD-15S-B units installed at approximately 450 pitch on the upper surface of the 1900 screw, totaling eight units on two surfaces. *For more details, please download the PDF or feel free to contact us.

• Other sorting machines and foreign object removal equipment

We would like to introduce a case where a Bro Disk, which incorporates metal powder into an elastic disk for countermeasures against protein powder contamination, has been adopted. In the unlikely event that the elastic disk is damaged and contaminates the product, this type of Bro Disk can be detected by metal detectors or X-ray inspection machines. The Bro Disk is easy to install and economical. However, the installation position is important, so please feel free to consult us. Based on our extensive experience, we can provide guidance on the appropriate model, layout, and control for our users. 【Case Overview】 ■ Hopper Dimensions: 600×700 ■ Outlet Diameter: 150A ■ Hopper Shape: 3 inclined sides, 1 vertical side ■ Equipment Configuration: 3 units installed, 1 on each inclined surface ■ Control: 3 Bro Disks simultaneously turned ON/OFF with air using a controller C-SV1 with 1 built-in solenoid valve. *For more details, please download the PDF or feel free to contact us.

• Other sorting machines and foreign object removal equipment

We would like to introduce a case where a chemical manufacturer adopted the "Brodisk." They had installed knockers as a countermeasure for bridging, but it was not very effective, and they were dealing with the issue through manual hammering. After years of hammering, the hopper became uneven, and they decided to update this part and introduced our product. The results have been good, and it is operating smoothly. 【Case Overview】 ■ Hopper Diameter: Ø600 ■ Discharge Diameter: Ø150 ■ Four Brodisks were installed at a position 250mm from the discharge section ■ Control is set to simultaneously turn the air ON/OFF for the four Brodisks *For more details, please download the PDF or feel free to contact us.

• Other sorting machines and foreign object removal equipment

We would like to introduce a case where the "Brodisk" was adopted at a foundry. Although a vibrator was installed, adhesion growth occurred on the wall of the hopper's cone section, rendering the level gauge ineffective. After consulting with us about possible solutions, we agreed to lend our product. Initially, one unit was installed as a trial, and the effective range was determined with some margin. A total of eight units were arranged on the same circumference and installed in two tiers. As a result, we received very positive feedback. 【Case Overview】 ■ Target Material: Foundry Sand (contains a few percent moisture) ■ Hopper Diameter: Φ2000 ■ Discharge Device: Table Discharger Φ1000 *For more details, please download the PDF or feel free to contact us.

• Other sorting machines and foreign object removal equipment

We would like to introduce a case from a plant engineering company that contacted us and adopted our solution. In a biomass power plant's hopper, there was an urgent need to address a bridging issue, and they specified the use of the well-established "Brodisk" as a solution. Since its installation, the system has been operating smoothly, and in this project, our equipment has also been used for the hopper of calcium carbonate in addition to biomass combustion ash. Naturally, this is also operating smoothly. [Case Overview] ■ Target Material: Biomass combustion ash (wood ash) ■ Hopper Diameter: Φ1500 ■ Equipment Configuration: 4 Brodisk (BD-15) units installed in 2 tiers *For more details, please download the PDF or feel free to contact us.

• Other sorting machines and foreign object removal equipment

Originally, it was air-purged when toner was added to the hopper to ensure liquidity. However, the discharge was unstable, and occasionally it was addressed with hammering. To improve this, we received a request to lend our blow disk, and after trying both the blow disk and the mini blow disk, the results were favorable, leading to installations in multiple hoppers. 【Case Overview】 ■ Diameter: φ500 ■ Discharge: φ25 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case where we addressed a blockage at the bottom of an air transport hopper in a cosmetics raw material factory. The flowability of the raw material was not significantly poor, but the small diameter of the hopper discharge section, φ50, seemed to be the main cause of the blockage. To resolve this, we installed two standard blow discs slightly below the center of the hopper and two mini blow discs near the discharge section. As a result, the blockage was eliminated. 【Case Overview】 ■ Hopper Diameter: φ600 ■ Discharge Diameter: φ50 (air transport from the discharge section) ■ Hopper Apex Angle: 60° ■ Raw Material: Cosmetics raw material (fine powder) ■ Control: Intermittent operation with a total of four blow discs (mini) with simultaneous air ON/OFF *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

When calcium carbonate was introduced into the hopper for talc, a bridge occurred, and to resolve this, a Brodisk was used. Since it is a square hopper of about 1000×1000, a standard Brodisk (BD-15) was installed, with one on each side for a total of four, and due to the special shape of the discharge section, two Brodisk Minis were installed here, which resolved the trouble. If you experience issues with powder discharge due to repurposing of hoppers or equipment, or changes in raw material types, please consider installing this equipment. It can be easily installed without the need for welding. 【Product Specifications】 ■ Brodisk "BD-15S-B" x 4 ■ Brodisk Mini "BD-08S-B" x 2 *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We received a consultation from your company regarding the issue of PTFE sheet fragments being compacted and causing blockages in a small chute. The problem was resolved with the use of a Brody disk. In this case, the customer expressed a desire to conduct a test first, so we lent them four Brody disk minis. After using them and confirming their effectiveness, they decided to proceed with the implementation. During the lending period, we provided advice on the arrangement and other matters. If you have any issues with discharge failures, such as rat holes or bridging in powder and granular materials, please feel free to consult with us. [Case Overview] ■ Material: PTFE fragments (flake form) ■ Hopper diameter: φ300 ■ Discharge diameter: φ80 *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

According to the user, the material originally had concerns about rat holes, but there were no issues when operating the broad disk at the time of equipment installation. However, since the rainy season (on days with high humidity), rat holes have started to occur, which prompted the consultation. We have resolved the issue by adding more broad disks and adopting a new controller with four built-in solenoid valves to turn on the air in small quantities. Users who are already using broad disks are also welcome to contact us if they encounter any problems. 【Product Specifications】 ■ Broad Disk "BD-15S-B" x 8 ■ Controller "C-SV4" x 1 *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The arrangement consists of 4 Brod disks installed on each of the two surfaces along the screw (a total of 8), creating a situation where a bridge forms over the screw. In this case, after reviewing the material samples and the drawings of the hopper to be installed, we provided guidance on the ideal arrangement and control examples, following which we received your order. Although this equipment is a simple device with excellent cost performance, the arrangement and number of installations are important, so please feel free to consult us. 【Case Overview】 ■ Name of the target material: Feather powder ■ Moisture content of the target material: 40-50% ■ Hopper dimensions: Approximately 1000×2000 ■ Discharge device: Screw feeder ■ Temperature: 160℃ ■ Trouble situation: Bridge formation over the screw ■ Brod disk arrangement: 4 installed on each of the two surfaces along the screw (total of 8 installed) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We received an inquiry from a plant contractor expressing concern about "the possibility of a bridge forming with the feed (powder), but we are also worried about the durability of this equipment." The elastic disk (silicone disk) of this equipment is made from a very special silicone rubber, which we believe boasts overwhelmingly superior durability compared to general silicone rubber. This customer has also struggled with other products in the past, but despite a considerable amount of time having passed since adopting our equipment, they have been using it without any issues. 【Usage Conditions】 ■ FRP Silo ・ Diameter: φ2000 ・ Discharge Diameter: φ300 ■ Control ・ Eight blow disks are turned on sequentially with a time difference of two each (controlled by a controller with four built-in solenoid valves). *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

It was reported that a bridge occurs in the small hopper for quicklime, and we installed our BroaDisk. While using a vibrating bridge breaker improved the overall powder surface level, it seems that the outflow issues were not resolved. However, the troubles were easily solved with the BroaDisk. This equipment is easy to install and economical, but placement is important. Please feel free to contact us when needed. 【Case Overview】 ■ Hopper dimensions: approximately 600×600 (2 vertical sides, 2 inclined sides) ■ Discharge: screw feeder ■ Equipment placement: one BroaDisk (standard type) on each inclined surface, totaling 2 ■ Material: a chemical primarily composed of quicklime ■ Storage amount: approximately 100KG *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case where a BroaDisk was adopted in the additive storage tank of a recycling plant to promote powder flow. It seems that the existing silo of this user had other bridge breakers (air rators) installed, but there were issues including durability, which led to the adoption of our product. A total of 12 standard BroaDisks (BD-15 type) were installed at varying heights, and the BroaDisks are activated in sequence with a time delay, two at a time, using a controller equipped with six solenoid valves. 【Case Overview】 ■ Target Material: Filtration Additive ■ Silo Diameter: φ3000 ■ Discharge Diameter: 200A 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available.

• Other processing machines

We received an inquiry regarding a φ1500 resin chip tank, where fine powder adheres to the cylindrical part above the material input level and the upper lid. When this powder grows and suddenly falls, it causes issues in subsequent processes, so they would like to try a blow disk. The user's request was to 'install a few as a test on a part of the upper lid,' but since the conditions are worse in the cylindrical part, we recommended installing a few there for testing. As a result, it was determined that there was no longer any growth of adhesion at the installation site, which was deemed satisfactory. The range will remain confidential as it pertains to the user's know-how. [Customer Inquiry Details] - In a φ1500 resin chip tank, fine powder adheres to the cylindrical part and upper lid above the material input level. - This powder grows and suddenly falls, causing issues in subsequent processes, so they would like to try a blow disk. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This is an example used by a precision parts manufacturer, where Sic powder bridges at the bottom of the hopper, prompting your inquiry. In the case of a φ600 hopper, it is common to adopt the Brodie Disk instead of the smaller Brodie Disk Mini. However, the air volume for the Brodie Disk is significantly higher compared to the Mini. Since there was a request to minimize the air volume as much as possible, we had the customer check both the Brodie Disk Mini and the Brodie Disk in person, and decided to implement the Brodie Disk Mini, which has a lower air volume. This installation consists of 8 Brodie Disk Minis, and in this case, the air volume is less than that of 2-3 Brodie Disks. 【Usage Conditions Overview】 ■ Hopper Diameter: Approximately φ600 ■ Material: Sic powder (average particle size = several micrometers) ■ Request: To use as little air as possible *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The user reported, "The fluidity is terrible, so we adopted a feeder with a mixer for the quantitative feeder part, but we are having trouble with rat holes occurring in the large hopper connected above it." The target material is a very poorly flowing fine powder, and while the substance name is undisclosed, upon reviewing the sample, it seemed to have properties similar to titanium dioxide. After reviewing the hopper diagram, the sample of the target material, and photos of the rat hole situation, we provided guidance on the arrangement and control of the blow disk, and it was adopted. I heard that the rat holes were resolved immediately after the installation of the equipment. [Overview of the hopper where the blow disk was installed this time] ■ Diameter: φ1000 ■ Bottom dimensions: approximately 500×500 ■ Height: approximately 700 *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This is an example of how our equipment resolved issues that could not be solved by the installation of knockers and aeration (socket welding) on the bridge. The installation of the blow disk involves making holes in the hopper wall for attachment. In this case, the customer expressed, "We have tried various methods, so we absolutely do not want to fail this time." Therefore, it was decided to first test with a φ500 hopper that the customer could prepare (with holes drilled, and it was acceptable if it did not work). As a result, the discharge issues were resolved, but after discussions between the customer and our company, we concluded that it would be better to install a total of 8 blow disks of this type in 2 tiers using a φ800 hopper. The customer proceeded with this installation. The control system uses a controller (C-SV4) with 4 built-in solenoid valves to sequentially turn on the air for the 8 blow disks in pairs at 4 locations with a time delay. [Conditions] ■ Hopper diameter: φ800 ■ Discharge diameter: 150A ■ Knockers: 2 electromagnetic (before the introduction of this equipment) ■ Sockets: 4 locations (before the introduction of this equipment) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We have been adopted for a project aimed at wastewater treatment plants by a customer related to plants. The subject matter is sludge incineration ash, and the issue was that "when the remaining amount of silo contents decreased, discharge failures occurred, making it impossible to load onto trucks (troubles occurred when the remaining amount was below 20-30 tons)." Previously, a mesh-type air rater was used, and although the air pressure was increased, it did not lead to improvements, resulting in mesh damage and air leaks from the surroundings (other aeration methods were also used in conjunction). Therefore, although it is a large silo, the trouble only occurs when the powder level decreases. We positioned the equipment in three tiers near the discharge area (only the three tiers below the silo, without the fourth and fifth tiers). There are a total of 20 standard type blow discs: 4 in the bottom tier, 8 in the second tier, and 8 in the third tier. Control is managed by a controller with 10 solenoid valves built-in. The operating air pressure is set higher, and we addressed the issue by turning on the air in small increments (2 units at a time). *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We have delivered to the manufacturer of quasi-drugs. This user has already been using the Brodisk (standard specification) and has received positive feedback. This time, they consulted us about adopting the Brodisk for another manufacturing device (quasi-drug production), and we provided them with a special specification product that has a proven track record with pharmaceutical manufacturers. For a φ500 hopper, it is possible to consider installing two Brodisk units instead of the Brodisk Mini, but the user expressed a desire to minimize the amount of air used as much as possible, so we decided to install four Brodisk Mini units. The Brodisk Mini uses about 1/5 the amount of air compared to the Brodisk, meeting the conditions, and the results were satisfactory. [Overview of the hopper for installation] ■ Diameter: φ500 ■ Discharge section: φ150 ■ Discharge device: Special choke valve *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We received a new inquiry from a rubber product manufacturer who adopted our equipment a long time ago. In the previous project, they used the Brodie Disk Mini to prevent fine powder bridging, and it was well received. Although quite some time has passed since then, it seems they have been using the elastic disks (silicone disks) stably without any degradation or damage. This time, they consulted us because the material tends to stick to the inner surface of the hopper, and they wanted to find a solution. The effectiveness of our equipment depends on the degree of sticking (adhesion), so we first installed one Brodie Disk (standard type) on just one surface, which yielded very good results. Based on the test results, it was decided to install them on each surface. 【Overview】 ■ Material: Urethane pellets ■ Hopper dimensions: 450×450 ■ Discharge section dimensions: 100×100 ■ Transport: Blower ■ Control: To prevent adhesion, it is effective to inject air at high pressure, so the operating air pressure is set higher, and four Brodie Disks are activated one by one with a time delay. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We have adopted our BroaDisk for the renovation work of the incineration equipment. This involves the introduction of two types of silos: "Alkali Chemical Silo" and "Activated Carbon Silo." Including our products, the replacement of air rotors can only be done when the silos are empty. Therefore, since replacements cannot be done frequently, the durability of the elastic disks is extremely important. The elastic disks of this equipment (special silicone) are manufactured with a thorough focus on materials and processes to enhance durability. In this case, we provided samples of the elastic disks to the customer during the initial inquiry, which led to their adoption later. We believe that the durability of the BroaDisk has been well evaluated by the customer. Additionally, we conduct thorough evaluation tests at external organizations during the development phase. 【Introduction to Two Types of Silos】 - Alkali Chemical Silo: φ2000 (Discharge part 300A) - Activated Carbon Silo: φ1800 (Discharge part 300A) *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

We received an order from a plant engineering company. In planning for a new silo, it seems that the user specified this engineering company to install our Broaddisk. This user has been using Broaddisk for some time and has a high level of trust in its effectiveness and durability. In this project, the equipment layout was discussed based on past performance, and the quantity and arrangement were decided. It has been determined that the equipment will be introduced. [Overview] ■ Material: Coal ash (fly ash) ■ Silo capacity: 300M3 ■ Silo diameter: approximately φ5000 ■ Silo discharge diameter: φ900 [Key Points of Our Equipment] ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared.

• Other processing machines

We have delivered to a chemical manufacturer. This is a solution for bridging at the hopper discharge section. In addition to providing guidance on the arrangement of this equipment, we also offer advice regarding usage conditions. We believe we can provide suitable implementation plans that match the conditions of each user. Please feel free to contact us when you need assistance. 【Overview】 ■ Hopper dimensions: 1000×1000 ■ Discharge section: 150A ■ Overview of target material: (Particle size) 1-5mm / (Shape) close to rectangular prism / (Specific gravity) approximately 1.0 ■ Arrangement of this equipment: One blow disk installed in the flat area near the discharge section, totaling four units ■ Operation of this equipment: - A controller with four built-in solenoid valves operates the four blow disks, turning on air one by one with a time delay. - The air pressure for this application is set higher, and the air ON time is short. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This is an introduction to a case where a problem was resolved by the urgent installation of a Brodisk due to the formation of a bridge during trial operation of newly introduced equipment. As a result of consultations during the inquiry, the customer requested the urgent installation of four Brodisk (standard type: BD-15S-W), and we promptly sent them. The results of their use were excellent, leading to immediate adoption. Additionally, due to the user's circumstances, they are considering further installation of Brodisk in the future for this hopper. Currently, they are using the C-SV4 controller (which has four built-in solenoid valves) for control, and the same controller can be used if additional Brodisk are installed in the future. [Overview] ■ Equipment Overview: Filling and Packaging Equipment ■ Target Equipment: Product Sub-Hopper / Size 800×800 / Discharge Part 150A ■ Target Material: E-PVC Powder (PVC Paste Resin) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

As a measure to address the powder residue on the gentle slope side of the off-center hopper, it has been adopted by a chemical company. We received a call from a customer who said, "It's not working well," and when we inquired about the operating conditions, they mentioned that the air pressure was 0.1 MPa and the air ON time was about 0.5 seconds. We then advised them to first try increasing the air pressure to above 0.3 MPa and extending the air ON time to about 5 seconds. With these conditions, the problem was resolved immediately. If they need to reduce the air consumption, they will need to decrease the air pressure and ON time from these conditions. 【Product Specifications】 ■ Blowing Disk: BD-15S-W, 3 units ■ Controller: C-SV1, 1 unit *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

A blower disk has been installed to prevent residuals that occur at the discharge bridge and in the four corners of the existing dust collector. This equipment has a simple structure, but it generally offers sufficient effectiveness. However, since the arrangement is important, we encourage interested customers to consult with us, even if it may be a bit of a hassle. We can provide specific advice. 【Product Specifications】 ■ Blower Disk: BD-15S-B, 8 pieces 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk in this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

We received an email inquiring about trying our Brodisk. As a result of our meeting, we conducted a test operation with 4 Brodisk Minis. The results were favorable, and we proceeded with the implementation. Minagi offers product rentals for both Brodisk and Brodisk Mini. We believe that this equipment has a simple structure and is significantly more effective than measures against impacts and vibrations, but placement and other conditions are also important. We can provide advice on this matter, so please feel free to consult us. 【Product Specifications】 ■ Brodisk Mini: BD-08S-W, 4 units ■ Controller: C-SV1, 1 unit *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

As a measure against titanium dioxide bridging, it has been installed in the hopper of the air transport device. According to user experience, there are no particular issues with the bottom of the hopper, which is equipped with a sintered metal mesh strainer. However, to prevent bridging in the hopper above, a blow disk has been adopted. In this case, the standard blow disk type (BD-15) is being used, but for materials with very poor fluidity, we may recommend a version with a higher air volume (BD-20). 【Product Specifications】 ■ Blow Disk: BD-15S-B x 3 ■ Controller: C-SV1 x 1 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We received an inquiry regarding the issue of the hopper of the circle feeder becoming rat-hole shaped. After you sent us a sample and we confirmed it, we determined that there is sufficient value in considering it. The user prepared a φ1000 hopper, and after installing four standard Brody disks on it and confirming the effectiveness, it was adopted for the actual machine. Additionally, we provided advice on the placement and control methods for the test machine and the actual machine. Placement is particularly important, so we welcome any inquiries you may have. 【Product Specifications】 ■ Brody Disk: BD-15S-B, 16 pieces *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This is a case you inquired about regarding measures against bridging caused by fibrous materials. After the material was introduced, bridging occurred in a short time, and despite manual hammering, there was no effect. Since hammering was ineffective, resolving the issue with a striking-type bridge breaker was difficult. Upon receiving and checking the material sample you sent, we determined it was at a level we have experienced before. After providing advice on the arrangement of the broaching disks, you implemented our recommendations. Since the installation of this equipment, no bridging has occurred. 【Product Specifications】 ■ Broaching Disks: BD-15S-W, 4 pieces ■ Controller: C-SV4, 1 unit 【Key Points of This Equipment】 ■ The elastic disks (silicone) are very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disks in this equipment are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller prepared. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

In the case of the customer who contacted us this time, a scraper was installed near the discharge area as a measure to improve the discharge issues from a silo containing adhesive materials. However, although no bridging occurs in that area, a rat hole develops above the scraper, which led the customer to contact us. After discussing the model and layout, the results of the implementation were as expected and satisfactory. 【Product Specifications】 ■ Brody Disk: BD-15S-B, 12 units ■ Controller: C-SV6, 1 unit 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

A customer who installed the Brodisk a few years ago has decided to adopt it again. The material is the same powder as last time. Upon checking the condition of the previous installation, it was found that the inner wall of the hopper around the Brodisk elastic disk had worn down, resulting in a mirror-like polished state. As a countermeasure for this issue, we have decided to install a rubber sheet approximately φ180 between the Brodisk and the inner surface of the hopper. While the inner surface of the hopper is as mentioned above, there were no issues with the elastic disk of the Brodisk or the shaft. 【Product Specifications】 ■ Brodisk: BD-15S-B x 4 ■ Controller: C-SV4 x 1 *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This is a case where we were contacted because granulated sugar is bridging in the raw material hopper of the experimental equipment. The customer expressed a desire to try it immediately, so we discussed the arrangement and lent them both the BroaDisk and BroaDisk Mini. The results of the trial were favorable, and they adopted the equipment immediately. Our company is always prepared to lend products quickly. The arrangement of the equipment is important during the lending and testing phase, so please consult with us in advance. 【Product Specifications】 ■ BroaDisk Mini: BD-08S-W, 3 units ■ BroaDisk: BD-15S-W, 6 units 【Key Points of This Equipment】 ■ The elastic disks (silicone) are very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disks of this equipment are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Here is an example of implementation adopted at a resource recycling plant. The target material is crushed insulation material, but its variety and condition change daily, and there are times when bridging occurs, so we consulted on countermeasures. The hopper size is approximately 1000×1500 (the discharge section is 200×200). At the customer's request, we first decided to install 4 rental units near the discharge section for testing. As a result, it was found that adding 4 more units higher up from the initial 4 near the discharge section would be better, and ultimately, 8 blow disks were introduced. 【Product Specifications】 ■ Blow Disk: BD-15S-B, 8 units ■ Controller: C-SV4, 1 unit *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We received your consultation regarding the issues during the regular maintenance of the plant. Although there are measures in place to address bridging, such as the installation of knockers and aeration equipment, bridging is occurring further down, and you would like to resolve this during the maintenance. Currently, the bridge breaker is only located in the middle of the cone section, and there are no measures near the crucial discharge area. Therefore, we recommended and installed three Bro-Disk (BD-15) units near the discharge area. As a result, there is no longer a need for manual hammering or similar actions to eliminate bridging, and operations are proceeding smoothly. 【Product Specifications】 ■ Bro-Disk: BD-15S-B x 3 ■ Controller: C-SV1 x 1 *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

You are already using BroaDisk in other material tanks. This was a consultation from a user. They requested, "The diameter of the hopper discharge section is small, causing bridging, so I would like to try the BroaDisk Mini and request to borrow the equipment." After discussing various conditions, we recommended the arrangement and quantity (4 BroaDisk Minis) and sent the equipment. As a result of the test, the clogging near the discharge section was resolved, but there were concerns about rat holes above that, and ultimately, 4 BroaDisk Minis were installed near the discharge section, with 2 BroaDisks placed above them. 【Product Specifications】 ■ BroaDisk: BD-15S-B 2 units ■ BroaDisk Mini: BD-08S-B 4 units ■ Controller: C-SV4 1 unit *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We received a request to borrow a BroaDisk from the chemical plant. Basically, the BroaDisk is a bridge breaker for bulk materials. Therefore, we explained that the final effect is something that can only be determined by trying it out, and we decided to conduct a test with a hopper of approximately 800×800. As a result, it was confirmed that air aeration with this device allows for discharge without clogging, so it will be applied to the actual hopper. 【Product Specifications】 ■ BroaDisk: BD-15S-B, 12 pieces 【Key Points of This Device】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, so strength and durability are crucial. The silicone disk of this device is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Delivered to a large rubber product factory. Originally, manual hammering was performed to address discharge issues in the silica tank. Due to the unevenness caused by hammer strikes, the user decided to adopt the Bro-Disk when updating the hopper. This user is already using our equipment with a carbon hopper. 【Product Specifications】 ■ Bro-Disk: BD-15S-W, 8 pieces ■ Controller: C-SV4, 1 unit 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. Our silicone disks have excellent strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We received an inquiry and a request for a loan through the trading company, and it was later adopted. After your inquiry, we reviewed the hopper diagram and the sample of the target material, and provided guidance on the applicable models, quantities, and layout (arranging 4 standard Brodisks). Based on the above information, we loaned the Brodisks for testing by the user, and the results were favorable, leading to implementation. The sample was a type of powder with quite poor conditions, so for air control, it is ideal to turn on the air for each of the 4 Brodisks one at a time with a time delay. However, in the test conducted this time, it worked well even with all 4 being turned ON/OFF simultaneously. 【Product Specifications】 ■ Brodisk: BD-15S-W x 4 ■ Controller: C-SV1 x 1 *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The existing silo has been modified for a change in usage, and we have adopted the BroaDisk. Originally, it was a storage tank for quicklime and activated carbon, but due to concerns about the deterioration of fluidity in future stored materials compared to the previous ones, we selected this equipment, which has been continuously adopted by your company. Both silos will be equipped with 8 units (4 units × 2 tiers), and for control, we will utilize the existing air aeration system. This customer has been using our equipment for quite some time and has great trust in its performance and durability. 【Product Specifications】 ■ BroaDisk: BD-15S-B 8 units × 2 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available.

• Other processing machines

We have adopted measures against rat holes in metal powder. Three Bro-Disk Minis are placed near the discharge area, slightly above the center of the hopper, along with three Bro-Disks. Using the C-SV4 controller, which has four built-in solenoid valves, a total of six Bro-Disks and four Bro-Disk Minis are sequentially activated with air. Our company provides information on models, arrangements, and control examples suitable for our customers' diverse conditions. The arrangement is particularly important given the simplicity of the equipment. Please feel free to contact us, even if it is a hassle. 【Product Specifications】 ■ Bro-Disk Mini: BD-08S-B x 3 ■ Bro-Disk: BD-15S-B x 3 ■ Controller: C-SV4 x 1 *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines