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  4. Inspection Equipment and Devices
  5. Visual Inspection Equipment
  6. Development of an "Appearance Inspection System" to replace visual full inspection.

Development of an "Appearance Inspection System" to replace visual full inspection.

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last updated:Oct 09, 2026

浅原技研 岐阜本社
浅原技研 岐阜本社
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You can consult us with just one photo. If 3D is not needed, we will let you know.

We want to replace visual inspection with machines for quality assurance and manufacturing. Color and scratches are assessed in 2D, shape in 3D, and judgment is made by AI. We will develop a testing system that combines only what is necessary, tailored to the actual product. The reason why automation of visual inspection often fails is usually due to the way images are captured. Defects that are not visible cannot be detected by AI. Before using AI, we will explore the light and angles that reveal defects. 【Features】 - We will first determine the method of capturing images that reveals defects and inform you about defects that will not be visible. - We will assess dents and depressions not by "whether they exist" but by "how deep they are." - If switching lighting is sufficient, we will not use 3D. - We will also consider configurations that add height while retaining the current 2D inspection. - The criteria for over-detection and missed detections will be jointly established using actual good and defective products.

    Visual Inspection EquipmentDefect Inspection EquipmentImage Processing Equipment
p2_inspect.png

Development of an "Appearance Inspection System" to replace visual full inspection.

p2_inspect.png
p2_inspect.png
  • Related Link - https://ahgiken.com/inspect/

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basic information

【What to look for】 Dirt, foreign objects, color variations, printing, shallow scratches (2D). Dents, impact marks, warping, height, chipping (3D). Judgments of quality that are difficult to express in words (AI). 【In cases with few defective products】 Decide on the photography method using only good products, and check the defective ones from those collected. 【Consultation for AI inspection software only】 We accept inquiries. We will review the current images and inform you whether the photography method should be reconsidered. 【Procedure】 One photo or the actual item → Measurement using multiple methods → Report → Estimate. At each stage, you can decide whether to continue or stop. 【Items to be provided】 Report, evaluation device, inspection unit, inspection software. The scope will be determined for each project.

Price information

It varies depending on the defects you want to see, the speed, and the number of varieties. The cost will be discussed based on the results confirmed with the actual product. Please contact us.

Delivery Time

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※It varies depending on the content. Please contact us.

Applications/Examples of results

■Electronic components: 2D + 3D inspection of finely shining parts ■Pharmaceuticals: Inspection of the shape of flowing tablets ■Metal components: Judgment based on the depth of dents and depressions ■Sheet materials: 2D + 3D inspection of continuously flowing sheets ■Development of defect inspection software using AI ■Adding height information to the current 2D inspection later *Customer names and specific values are not included. This is due to our commitment to keep the information entrusted to us confidential.

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[Technical Document] Automation of Visual Inspection: Approach and Common Pitfalls, How to Capture Images and Choose Lighting Before AI

[Technical Document] Automation of Visual Inspection: Approach and Common Pitfalls, How to Capture Images and Choose Lighting Before AI

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[Service Information] Development of exterior inspection and 3D measurement to enable measurement of items that could not be measured with off-the-shelf sensors.

[Service Information] Development of exterior inspection and 3D measurement to enable measurement of items that could not be measured with off-the-shelf sensors.

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[Sample Test Information] Before the estimate, we will let you know whether it can be measured (visual inspection and 3D measurement).

[Sample Test Information] Before the estimate, we will let you know whether it can be measured (visual inspection and 3D measurement).

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【Technical Data】Basic Inline Inspection Measuring Without Stopping: Line Scan Camera and Encoder Synchronization

【Technical Data】Basic Inline Inspection Measuring Without Stopping: Line Scan Camera and Encoder Synchronization

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News about this product(2)

We have published six technical documents and a service guide (How to choose a 3D sensor, automation of visual inspection, robot vision, etc.).

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We have published 8 downloadable materials. ■Technical Documents (6 items) - How to Choose a 3D Sensor - Hard-to-Measure 3D Workpieces and Their Reasons (Glossy Metals, Transparent Glass, Black Rubber, Translucent Resins, Mirror Surfaces) - Introduction to 3D Measurement Methods (Phase Shift, Optical Sectioning, Stereo, White Light Interference) - Automation of Visual Inspection: How to Proceed and Common Pitfalls - Measuring Without Stopping: Basics of Inline Inspection - The Robot's Eye: 3D Vision for Bulk Picking ■Information (2 items) - Asahara Giken Service Information - Sample Test Information In all documents, we have written about our weaknesses and limitations before our strengths. Please use this for method selection and internal explanations. We will confirm and respond whether your workpieces can be measured before providing a quote, using the actual items.

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We have completely revamped our website (you can find solutions for issues related to visual inspection and 3D measurement).

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Asahara Giken Co., Ltd. completely revamped its website on October 5, 2026. "You couldn't measure with off-the-shelf 3D sensors," "We want to stop visual inspections of all items," "We want to receive the contents and increase them ourselves," "We have the equipment, but no one to integrate it into the system." You can proceed from an entry point that closely relates to your current issues. Each page features a 3D schematic diagram showing how to illuminate and position the camera. We have also highlighted areas that may cast shadows or where points may be missing. Before providing a quote, we will answer whether it can be measured. Please consult us with just one photo.

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Company information

浅原技研

浅原技研 岐阜本社

Testing, Analysis and Measurement

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We specialize in 2D and 3D inspection and measurement technologies using cameras. We possess a wide range of knowledge in optics, mechanics, electronics, and software, enabling us to provide technical support for both hardware and software. Not only do we have personnel with experience working as researchers at image inspection device manufacturers, major electronic component manufacturers, and universities, but we also have numerous successful implementations of developed products in actual production environments, making our ability to adapt advanced technology to on-site needs a strong point. Additionally, we are skilled not only in developing proprietary algorithms but also in using off-the-shelf products such as image processing controllers from Keyence and Omron, allowing us to excel in selecting and utilizing the most suitable equipment for specific needs. In recent years, while AI technology has garnered attention, there are cases where utilizing 2D and 3D technologies can be implemented more easily than AI, and cases where optical devices and mechanical jigs can improve performance and reduce software load. We offer services related to image systems, including "equipment selection," "implementation support," "performance improvement of existing equipment," "technology development," and "joint development," so please feel free to consult with us first.

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The related categories of Visual Inspection Equipment

  • Measurement and Analysis
  • Inspection Equipment and Devices
  • Visual Inspection Equipment
  • Defect Inspection Equipment
  • Image Processing
  • Image Processing Equipment
          

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