You can consult us with just one photo. If 3D is not needed, we will let you know.
We want to replace visual inspection with machines for quality assurance and manufacturing. Color and scratches are assessed in 2D, shape in 3D, and judgment is made by AI. We will develop a testing system that combines only what is necessary, tailored to the actual product. The reason why automation of visual inspection often fails is usually due to the way images are captured. Defects that are not visible cannot be detected by AI. Before using AI, we will explore the light and angles that reveal defects. 【Features】 - We will first determine the method of capturing images that reveals defects and inform you about defects that will not be visible. - We will assess dents and depressions not by "whether they exist" but by "how deep they are." - If switching lighting is sufficient, we will not use 3D. - We will also consider configurations that add height while retaining the current 2D inspection. - The criteria for over-detection and missed detections will be jointly established using actual good and defective products.
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basic information
【What to look for】 Dirt, foreign objects, color variations, printing, shallow scratches (2D). Dents, impact marks, warping, height, chipping (3D). Judgments of quality that are difficult to express in words (AI). 【In cases with few defective products】 Decide on the photography method using only good products, and check the defective ones from those collected. 【Consultation for AI inspection software only】 We accept inquiries. We will review the current images and inform you whether the photography method should be reconsidered. 【Procedure】 One photo or the actual item → Measurement using multiple methods → Report → Estimate. At each stage, you can decide whether to continue or stop. 【Items to be provided】 Report, evaluation device, inspection unit, inspection software. The scope will be determined for each project.
Price information
It varies depending on the defects you want to see, the speed, and the number of varieties. The cost will be discussed based on the results confirmed with the actual product. Please contact us.
Delivery Time
※It varies depending on the content. Please contact us.
Applications/Examples of results
■Electronic components: 2D + 3D inspection of finely shining parts ■Pharmaceuticals: Inspection of the shape of flowing tablets ■Metal components: Judgment based on the depth of dents and depressions ■Sheet materials: 2D + 3D inspection of continuously flowing sheets ■Development of defect inspection software using AI ■Adding height information to the current 2D inspection later *Customer names and specific values are not included. This is due to our commitment to keep the information entrusted to us confidential.
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Company information
We specialize in 2D and 3D inspection and measurement technologies using cameras. We possess a wide range of knowledge in optics, mechanics, electronics, and software, enabling us to provide technical support for both hardware and software. Not only do we have personnel with experience working as researchers at image inspection device manufacturers, major electronic component manufacturers, and universities, but we also have numerous successful implementations of developed products in actual production environments, making our ability to adapt advanced technology to on-site needs a strong point. Additionally, we are skilled not only in developing proprietary algorithms but also in using off-the-shelf products such as image processing controllers from Keyence and Omron, allowing us to excel in selecting and utilizing the most suitable equipment for specific needs. In recent years, while AI technology has garnered attention, there are cases where utilizing 2D and 3D technologies can be implemented more easily than AI, and cases where optical devices and mechanical jigs can improve performance and reduce software load. We offer services related to image systems, including "equipment selection," "implementation support," "performance improvement of existing equipment," "technology development," and "joint development," so please feel free to consult with us first.

