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Reduce the workload from handling heavy objects! Here are five case studies that solved customer challenges! We are also accepting free consultations and tests tailored to your work!
- Other conveying machines
By combining parts, it is possible to produce large pallets of 2m x 4m size. Even if damaged, partial replacement is possible, making it economical. *Available from a single piece.
- palette
When the thickness or shape does not match with commercially available products. Consider specialized items with long holes or notches based on the drawings.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Examine the through contour and bottom concave shape by construction method. Confirm the reference surface, fit, and positional relationship.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Wire cutting and shape engraving discharge machining in Tatsuno City | Modification and additional work of mold parts | On-site collection and delivery
Hanshin Seiko Co., Ltd. has published information on wire cutting and electrical discharge machining for businesses in Tatsuno City. Based in Chuo Ward, Kobe City, we welcome inquiries regarding single-item machining of mold parts, jigs, and equipment parts, as well as prototyping, small lots, and additional processing of supplied parts. We have processing experience with companies in nearby Himeji City and can also arrange visits and collection/delivery of parts in Tatsuno City. We can accommodate inquiries for specific processes, such as "I only want to request electrical discharge machining for mold parts" or "I want to add irregular holes or key grooves after hardening." For partial corrections of mold inserts or shape changes after prototype evaluation, we will review the machining standards, fixing methods, and remaining wall thickness based on the drawings and actual parts to consider feasibility. In addition to wire cutting electrical discharge machining, shape electrical discharge machining, and fine hole electrical discharge machining, we also welcome inquiries for integrated processing that combines machining and grinding. Visits can sometimes be accommodated as soon as the same day or the next business day, but adjustments will be made based on reception hours, visit locations, and the schedules of responsible personnel. Processing lead times, collection and delivery dates for supplied items, and costs will be confirmed individually.
Concerned about the breakage of thin drills in deep holes. Check the feasibility of processing by combining hole diameter, depth, and material.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Processing of fine holes, deep holes, and hardened materials | Fine hole electrical discharge machining, nationwide support from single item prototypes.
Introducing the fine hole discharge machining by Hanshin Seiko Co., Ltd. We can handle hole machining for small diameter holes and deep holes that are difficult to drill, using a thin pipe-shaped electrode, as well as for high-hardness materials such as hardened steel and cemented carbide. We accommodate start holes for wire cutting, small diameter holes for orifices and nozzles, and additional machining of holes after heat treatment. We have equipment capable of processing fine holes starting from φ0.3mm. The hole diameter range according to equipment specifications is φ0.3 to 3.0mm for the MEMH-8 model and φ0.3 to 6.0mm for the JEM50FD. The actual processable hole diameter, depth, and tolerance vary depending on the material and shape, so we will provide guidance after reviewing the drawings or CAD data. Our service page introduces fine hole machining for orifices, small diameter and deep hole machining, and methods for removing broken taps. Based in Kobe City, we accept requests from across the country for single items, prototypes, and small lots. We can also facilitate the delivery of parts from distant locations through shipping companies. Please consult us for integrated processing from wire cutting and shape engraving discharge machining to machining and polishing.
Check the relationship between the tooth profile and the keyway position on the drawing. Please consult us for individual or prototype inner diameter complex shapes.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Before creating a custom brooch | Comparing individual processing of key grooves and internal splines
We will introduce technical information that is helpful for considering processing methods. When manufacturing key grooves or internal splines in small quantities or as single pieces, preparing a dedicated broach can pose challenges in terms of cost and delivery time. If a through shape that allows for wire passage is possible, wire cutting may be a viable option. However, it is not always the case that one method is advantageous over the other. We will compare the distinctions between through and bottomed shapes, inner corner radii, tolerances, materials and heat treatment, quantities, and existing processes. The original article from Hanshin Seiko organizes the points to consider when evaluating alternatives to broaching. Please consult us along with the overall and cross-sectional drawings of the parts and any current issues you are facing.
For square holes and D-shaped holes that cannot be penetrated. Consider processing methods based on the entrance shape and the cross-section in the depth direction.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Supports bottom holes, deep grooves, and complex shapes | Shape engraving electrical discharge machining, nationwide support from single-item prototypes.
Introducing the shape engraving electrical discharge machining by Hanshin Seiko Co., Ltd. Utilizing the shape of dedicated electrodes, we process difficult-to-cut features such as blind holes, narrow and deep grooves, small corner radii, and complex concave shapes. We also welcome inquiries for mold inserts, precision machine parts, splines for shaft inner diameters, and additional processing for existing components. We accommodate conductive materials such as mold steels like SKD11 and SKD61, carbide, stainless steel, as well as aluminum alloys, titanium alloys, Inconel, and Hastelloy. The dimensions and precision that can be processed vary depending on the material, electrode shape, processing depth, and equipment used, so we will provide guidance after reviewing your drawings or CAD data. On our service page, we showcase processing examples such as helical gear shapes in carbide, inner diameter splines for SCM435 shafts, and M1.6 blind screw holes in SUS304. We accept orders nationwide for single items, prototypes, and small lots. Parts can also be delivered from distant locations via shipping companies. Please consult us for integrated processing from wire cutting, fine hole electrical discharge machining, machining, to polishing.
We will organize the entrance and exit positions and fixing methods, and examine the small diameter holes in the diagonal direction in the drawings.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Multiple small diameter holes in one part. We will consider processing by separating the conditions for each hole and the quantity of parts.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
A pilot hole for processing a closed contour. The position will be considered based on the final shape and the parts to be retained.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Processing of fine holes, deep holes, and hardened materials | Fine hole electrical discharge machining, nationwide support from single item prototypes.
Introducing the fine hole discharge machining by Hanshin Seiko Co., Ltd. We can handle hole machining for small diameter holes and deep holes that are difficult to drill, using a thin pipe-shaped electrode, as well as for high-hardness materials such as hardened steel and cemented carbide. We accommodate start holes for wire cutting, small diameter holes for orifices and nozzles, and additional machining of holes after heat treatment. We have equipment capable of processing fine holes starting from φ0.3mm. The hole diameter range according to equipment specifications is φ0.3 to 3.0mm for the MEMH-8 model and φ0.3 to 6.0mm for the JEM50FD. The actual processable hole diameter, depth, and tolerance vary depending on the material and shape, so we will provide guidance after reviewing the drawings or CAD data. Our service page introduces fine hole machining for orifices, small diameter and deep hole machining, and methods for removing broken taps. Based in Kobe City, we accept requests from across the country for single items, prototypes, and small lots. We can also facilitate the delivery of parts from distant locations through shipping companies. Please consult us for integrated processing from wire cutting and shape engraving discharge machining to machining and polishing.
Non-penetrating square holes and stepped holes. We will consider the electrode and process based on the type of carbide material, depth, and inner corner radius.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Check not only the width of the groove but also the depth, length, and bottom surface. Consider the electrode and the discharge of machining chips as well.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Even components with different construction methods for each hole will be considered based on common standards and processing sequences.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Consultation from one piece. We will check the completed shape and the remaining cost of the actual product and consider additional processing for necessary areas.
- Electric discharge machine
- Processing Contract
- Contract manufacturing
Wire cutting and shape engraving electrical discharge machining in Akashi City | Outsourcing processes, additional processing of supplied materials, and on-site collection and delivery.
Hanshin Seiko Co., Ltd. has published information on wire cutting and die-sinking electrical discharge machining for companies in Akashi City. Based in Chuo Ward, Kobe City, we have processing achievements for companies within Akashi City. We can handle single-item processing of mold parts, jigs, and equipment parts, as well as consultations for prototypes and small lots, including additional processing of supplied items. We also accommodate outsourcing for only the necessary processes, such as "I want to process irregular holes in parts that were machined in-house" or "I want to add key grooves or fine grooves after hardening." We will confirm pre-processing dimensions, processing costs, reference surfaces, reference holes, and the sequence of heat treatment, and organize the necessary conditions between processes. In addition to wire cutting electrical discharge machining, die-sinking electrical discharge machining, and fine hole electrical discharge machining, we also welcome consultations for integrated processing that combines machining and grinding. Changes in shape after prototype evaluation will be considered based on the drawings and the condition of the actual product. We can accommodate on-site meetings in Akashi City, as well as the collection of supplied items and delivery after processing. Visits can potentially be arranged as soon as the same day or the next business day, but adjustments will be made based on reception hours, visit locations, and the schedules of responsible personnel. Processing lead times, collection and delivery schedules, and costs will be confirmed individually.
Square holes, hexagonal holes, and special holes. We check not only the entrance but also the dimensions in the thickness direction and the reference position.
- Electric discharge machine
- Processing Contract
- Contract manufacturing