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It won't break even after 1 million repetitions! A mat switch with reliable operation, high durability, and low price. Suitable for options in machine tools as well. Please consult us about delivery t...
- Sensors
We can accommodate high resistance over 10,000 ohms, with diameters ranging from approximately 30 mm to 8 inches, and we also offer thinning and chip processing arrangements!
- Other semiconductors
- Processing Contract
- Wafer
The strongest magnetic drum in history / Surface magnetic force of 9000 gauss! The "UK" has been newly added to the Fine Mag series, which has the highest customer rating No. 1.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Surface Grinding) Sludge Recovery Success Case 1 (Achieved High Sludge Recovery Capability and Reduced Maintenance Costs!)
With high sludge recovery capability, we have successfully achieved a significant reduction in maintenance costs! (Excerpt) 1. Background of Introduction - We were using magnetic separators from other companies, but all of them wore out the magnetic drum and rubber in less than a year, and they were merely an accessory. I had almost given up thinking that this was the extent of the magnetic separator's capabilities... 2. Effects After Introduction - After a one-year trial period, I became convinced that this was an excellent product... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
Digital transformation of monitoring operations for open inspections in the oil and chemical plant industry / Achieving remote monitoring with IoT technology.
- Other operation management software
- Other safety equipment
- Entrance and exit control system
1. Ideal for sludge recovery in grinding/cutting/gearing processing! 2. High dewatering performance! 3. Significant reduction in cleaning and maintenance frequency! (Coolant sludge recovery device...
- Filtration Equipment
- Separation device
- Solid-liquid separation filter
Coolant sludge recovery / Introducing three successful cases of "machining"!
★ We present "success stories" of sludge recovery methods generated in "cutting processing." ◎ Optimal for cutting processing - The lifespan of cutting fluid in machining centers for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing troubles. ● Poor filtration accuracy of coolant liquid leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 Discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.
◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Cutting Processing / Three Successful Case Studies"!
- Filtration Equipment
Guidance on methods for recovering sludge generated during "cutting processing" (case study publication)
★ Introduction to successful cases of coolant and sludge recovery in "cutting processing" ◎ Optimal for cutting processing - The lifespan of machining center cutting fluid for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing frequent troubles. ● Poor filtration precision of coolant leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.
◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Gear Processing / Success Stories"!
- Filtration Equipment
Guidance on the recovery methods for sludge generated in "gear processing" (case study publication)
★ Introduction of "successful cases" for sludge recovery methods occurring in "gear machining" ◎ Optimal for gear machining - Zero oil removal in shaving processes, contributing to the extension of pump life! ◆ Do you have any of these concerns? ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant recovered by the oil removal machine contains fine particles, etc. ◇ It has improved so much! 〇 Chips processed by the oil removal machine are discharged, eliminating the need for oil removal work 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.
Inspection/Maintenance of the magnetic separator is important for the stable operation of the coolant system! Please try our 'free inspection service' before a failure occurs.
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Notice regarding the inspection/maintenance of the sludge recovery device (inspection of the magnetic separator)
The stable operation of the "coolant system" relies on the "inspection/maintenance" of the "magnet separator," which is crucial! Please try our "free inspection service" before any failures occur. While we understand the importance of inspecting the "magnet separator," which is a sludge recovery device for coolant (coolant fluid), it is often difficult to check. However, deterioration is definitely progressing... We want to avoid situations where "suddenly a malfunction occurs and production stops!" Sudden malfunctions can also lead to delays in "parts replacement" or "repairs." The "magnet separator/free inspection service" we are introducing this time aims to alleviate such concerns and ensure that you can continue to use the "magnet separator" safely and securely. Please take advantage of this opportunity to utilize our "free inspection service." ★ The service details and benefits are specifically outlined in the "catalog"! Please take a look.
The coolant tank unit (coolant device) must be constructed appropriately according to the usage conditions and installation environment, such as the type of coolant, processing volume, and installatio...
- Other mounting machines
Guidance on how to manufacture a coolant tank unit (explained with specific examples).
The coolant tank unit (coolant device) must be constructed appropriately according to the usage conditions and installation environment, such as the type of coolant, processing volume, and installation space. (Proposed Points) 1. Custom-made solutions tailored to the customer's processing needs. 2. Flexible compatibility with products from other manufacturers. 3. Achieving cost reduction based on extensive installation experience. ★ The "catalog" includes numerous specific "manufacturing examples" with different usage conditions and installation environments! Please be sure to download it.
Optimal for sludge recovery of grinding coolant! "FINE MAG/K Type"
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting Process) Coolant Sludge Recovery / Problem-Solving Case Study (IJ Corporation) ★Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!"
This issue has been resolved. (Issue) "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" This is a case study regarding the recovery of coolant sludge in cutting processing. We hope this serves as a reference for those facing similar challenges. - Company Name: IJ Corporation - Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
Optimal for sludge recovery in coolant liquids during cutting processes! "FINE MAG/KS type"
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting Process) Coolant Sludge Recovery / Problem-Solving Case Study (IJ Corporation) ★Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!"
This issue has been resolved. (Issue) "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" This is a case study regarding the recovery of coolant sludge in cutting processing. We hope this serves as a reference for those facing similar challenges. - Company Name: IJ Corporation - Issue: "Fine sludge from casting processing cannot be completely removed, requiring frequent maintenance!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
(Cutting Process) Sludge Recovery Case Study (Company I) ▲ Nozzle clogged with cast iron cutting chips, resulting in defective products!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Carbide Grinding Processing) Sludge Recovery Case Study (Company T) ▲ Carbide sludge in coolant liquid negatively impacts quality!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
(Cutting Gear Processing) Sludge Recovery Case Study (Company N) ▲ Fine particles mixed in the recovered oil-based coolant, causing cutter wear!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Case Study: Company N / Solving the Issue of Coolant Sludge Recovery in Shaving and Gear Processing
We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it helpful as a reference. - Company Name: Company N - Issue: "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the "FINE MAG/KS" product catalog for gear processing. ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
Comprehensive guide to the optimal "coolant treatment device" for recovering sludge from coolant liquid generated by machine tools!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
【Chemical Material Manufacturing】 Magnetic Fine Powder / Recovery Case Magnet-Type Magnetic Separator "MAG PICKERⓇ / Wet Type"
【New Application】Introducing a case where an electronic component manufacturing company achieved cost reduction in the manufacturing process of magnetic paste (using MAG PICKER/wet method) 1. Overview Continuous concentration of magnetic pastes such as nickel and ferrite, achieving appropriate moisture content - Recovery of magnetic materials using a rotating powerful magnet drum - Achieving appropriate moisture content by adjusting rotation speed and roller pressure 2. Target Industry Manufacturers of electronic components and magnetic fine powders, chemical, material, and chemical-related companies, etc. 3. Target Issues ▲ As the fine particle size of magnetic powders increases, the filtration time using filters also increases, etc. 4. Results After Implementation ◎ The time required for paste generation using conventional filters has been significantly reduced ☆ Please download the "catalog" to check the specifications ★ Evaluation units are available for loan upon arrangement --------------------------------------- ◇ Sales Agent - Sanotec Co., Ltd. - Email: dx-gogo@sanotec.co.jp ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (explanations available from the manufacturer)
Understand the 'sludge recovery methods for coolant fluids' for grinding and cutting processes! Numerous examples such as 'significantly reduced cleaning and maintenance frequency / achieved cost redu...
- Filtration Equipment
- Separation device
- Solid-liquid separation filter
Sludge Recovery from Coolant Liquid by Grinding/Cutting/Gear Processing: 'Successful Cases' - Insights from 14 Manufacturing Managers
The "FINE MAG" with a high-dimensional magnetic arrangement removes fine sludge generated from "grinding/cutting/gear processing" coolant, maintaining excellent dehydration and degreasing performance for a long time and continuing to demonstrate its effectiveness. ★ Downloadable "success stories" by processing type! <Voices from Manufacturing Site Managers> ◆ Maintenance-free, no liquid replacement for 7 years ◆ Zero degreasing in shaving processing, contributing to pump lifespan extension ◆ Successfully achieved significant cuts in maintenance costs ◆ Contributed to the recovery of particulate sludge through secondary filtration ◆ Dramatically reduced sludge accumulation in the coolant tank of machining centers ◆ Doubled the lifespan of cutting fluid in machining centers for castings ◆ Improved quality through carbide sludge recovery ◆ Significantly reduced costs and time losses in cleaning ◆ Stable quality that maintains the norm. Over 30 years of trust and achievements ◆ Grinding sludge sold to scrap dealers as valuable material ◆ Achieved high dewatering performance of sludge and high durability of rollers ◆ Maintenance such as coolant replacement and cleaning has drastically decreased ◆ Reduced operational costs due to increased lifespan of magnetic drums ◆ Recovery rate is three times higher compared to conventional machines, and cleaning frequency is one-third.
Digitizing the open inspection of oil and chemical plants using IoT and cloud technology / Remote monitoring of "entry and exit checks, roll calls, video, recording, and alerts," reducing maintenance ...
- Other operation management software
- Other safety equipment
- Entrance and exit control system
Remote monitoring of gas concentration: Gas concentration can be detected remotely / Gas detection monitoring system "SMART-GaskenⓇ"
Cloud Always-On Connection / Automation of Gas Detection! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring system "SMART-Gasken" can perform gas detection 24/7 without the need for a LAN environment! (Main Features) ◎ Lightweight with excellent portability (easy to carry and install) ◎ Linked with a stationary gas detection unit ◎ Always connected to the cloud via built-in SIM (constantly uploads gas concentration) ◎ Equipped with an LCD screen (monitoring panel) for checking detection status and various settings including alarms, etc. For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring is possible via smartphones and tablets, allowing for information sharing with stakeholders. In case of an alarm, "alarm notifications" can be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising costs of labor and the increasing expenses of aging equipment inspections.
Systematization of entry and exit management for in-tank operations! Remote monitoring is possible.
- Entrance and exit control system
- Surveillance Camera System
- Other security and surveillance systems
Eliminate human errors such as omissions in entries that are a concern with the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
[Issue] The drum and rubber wear out in less than a year!
- Separation device
- Solid-liquid separation filter
- Filtration Equipment
Eliminate human errors such as omissions in entries that are a concern in the management board. A new DX service that enhances safety and efficiency / Safety-board.
- Other security and surveillance systems
- Other measurement, recording and measuring instruments
- Entrance and exit control system
IT-based 'Safety-board' for managing entry slots, enhancing safety and efficiency.
- IC tag reader/writer
- Entrance and exit control system
- Personal authentication
The "Safety-board" allows for remote management of the current "entry and exit records" for work inside the tank, and it is also easy to install on-site.
- IC tag reader/writer
- Entrance and exit control system
- Personal authentication
Converts single-phase 2 power or DC power into three-phase power (sine wave).
- Converters and Transducers
Maximum load of 25kg, up to 10 units per minute. A space-saving and easy-to-introduce collaborative palletizing robot. Product introduction.
- Other industrial robots
Excellent effectiveness for disaster prevention and cleaning/dust measures for all companies and schools with lockers!
- Other safety and hygiene products
Exhibiting at Osaka Industrial Exhibition 2026 | 3F D-05 Maruni Co., Ltd. Tondabayashi Factory | High-Frequency Welder & OEM Processing
Maruni Co., Ltd. Tomitabayashi Factory will exhibit at the "Osaka Industrial Exhibition 2026" held at My Dome Osaka on October 14 (Wednesday) and 15 (Thursday), 2026. Our booth is located in the 3rd floor "Environment and Hygiene" zone D-05. At the venue, we will showcase our diverse processing technologies, including high-frequency welding, ultrasonic welding, thermal welding, die-cutting, sewing, printing, assembly, and examples of OEM and contract processing. Please feel free to consult us about prototype production, small lots, mass production, resin and film welding, and product creation that combines multiple processes. The event hours are from 10:00 to 17:00 on October 14 and from 10:00 to 16:00 on October 15. Admission is free. If you are considering high-frequency welding, resin welding, or OEM processing in Osaka or Kansai, please visit the Maruni Co., Ltd. Tomitabayashi Factory booth.
How do sucralose and acesulfame K differ in terms of sweetness perception?
- sweetener
- Beverage ingredients (liquid)
- seasoning
The reason why additives in raw materials are not displayed, what is carryover?
- seasoning
- Other additives
- Preservatives
Are umami components the same as the components that make up the human body? What is the secret of the five basic tastes?
- seasoning
- Food/beverage functional materials
What is the difference between the spiciness and numbing sensation created by chili peppers and Sichuan peppercorns in "mala"?
- seasoning
- Food/beverage functional materials
- Food ingredients (powder)
Based on the institutional and market environment of carbon pricing policies - The full-scale launch of GX-ETS and the pressure on companies to address carbon costs.
- others
Ajinomoto, Haimi, and Inobiban: What is the golden ratio that creates the difference in flavor?
- seasoning
- Food/beverage functional materials
What are the three reasons why sweeteners are used in shrimp crackers, as indicated by the ingredient label?
- sweetener
- seasoning
- Food/beverage functional materials
Is it easy to mix with coffee and yogurt? What is gentle dietary fiber for the stomach?
- Food/beverage functional materials
- Supplement materials
- seasoning
What is the relationship between Aichi Prefecture's Isshiki Town, which has a 95% domestic share and is the number one in production, and shrimp crackers?
- seasoning
- Food ingredients (solid)
Did it fail when you replaced sugar with a sweetener? An explanation of the unexpected role in bread making!
- sweetener
- seasoning
- Food ingredients (powder)
The key to choosing natural sweeteners like stevia and erythritol is to select them based on your purpose!
- sweetener
- Food/beverage functional materials
- seasoning
Is it safe after yakiniku and fast food? What is the true nature of the ingredients hidden in functional beverages?
- Food/beverage functional materials
- Supplement materials
- seasoning
What is the system that reduces coordination, management, and waste loss all at once?
- seasoning
- sweetener
- Food/beverage functional materials
A fusion of Kyoto woven fabrics and domestic processing. A Japanese modern stationery series that incorporates cherry blossom patterns into everyday use, business, and gifts.
- Office supplies and stationery
Exhibiting at Osaka Industrial Exhibition 2026 | 3F D-05 Maruni Co., Ltd. Tondabayashi Factory | High-Frequency Welder & OEM Processing
Maruni Co., Ltd. Tomitabayashi Factory will exhibit at the "Osaka Industrial Exhibition 2026" held at My Dome Osaka on October 14 (Wednesday) and 15 (Thursday), 2026. Our booth is located in the 3rd floor "Environment and Hygiene" zone D-05. At the venue, we will showcase our diverse processing technologies, including high-frequency welding, ultrasonic welding, thermal welding, die-cutting, sewing, printing, assembly, and examples of OEM and contract processing. Please feel free to consult us about prototype production, small lots, mass production, resin and film welding, and product creation that combines multiple processes. The event hours are from 10:00 to 17:00 on October 14 and from 10:00 to 16:00 on October 15. Admission is free. If you are considering high-frequency welding, resin welding, or OEM processing in Osaka or Kansai, please visit the Maruni Co., Ltd. Tomitabayashi Factory booth.
Connect with the right experts for challenges in consumables management.
- Management consultant/Small business consultant
- ISO-related consultant
- Recruitment business
What is the "secret flavor" created by food additives like monosodium glutamate?
- seasoning
- sweetener
- Food/beverage functional materials
Connect with the right experts for optimizing production planning.
- Management consultant/Small business consultant
- ISO-related consultant
- Recruitment business
Connect with the best experts to enhance traceability.
- Management consultant/Small business consultant
- ISO-related consultant
- Recruitment business
Connect with the optimal experts for predictive maintenance challenges.
- Management consultant/Small business consultant
- ISO-related consultant
- Recruitment business
Connect with the best experts to enhance reliability in the aerospace field.
- Management consultant/Small business consultant
- ISO-related consultant
- Recruitment business