valve Product List and Ranking from 571 Manufacturers, Suppliers and Companies

【Data】It takes more time than expected...

The exhaust port diameter of the ROSS high-speed manual pressure relief valve is equal to or larger than that of the inlet and outlet sides, allowing for the discharge of residual pressure at one of the fastest speeds in the industry.

Scene content: A machine maintenance technician performing regular machine maintenance during the Golden Week. Following company rules, they search for the residual pressure relief valve to shut off all power energy to the machine, cut off the supply air, and begin venting the residual pressure air in the piping. With a typical ball valve, it takes much longer than expected to vent all the residual pressure air in the piping. If one approaches the machine with the mindset of "Well, as long as it's mostly vented, it's okay," the compressed air that is still present may suddenly cause the cylinder to move.

Company：ロス・アジア
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[Information] I have conducted a risk assessment for the final drive machinery!

The HBB series is a high control reliability hydraulic control valve in category 4, PL "e" (currently obtaining third-party certification).

Content of the scene After conducting a risk assessment of the machinery, the failure of the power control element (cylinder control valve) was determined to be a significant risk. It is necessary to introduce products that meet the high safety requirements corresponding to the category/performance level. The introduced valve is a highly reliable, dual-channel redundant valve that ensures power (hydraulic) is reliably cut off even if the hydraulic cylinder control valve fails. In conjunction with the interlock, it cuts off the supply pressure and returns the power (hydraulic) of the moving mold to the tank, allowing the operator to safely perform mold changes.

Company：ロス・アジア
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[Information] Usual press work

Is it really safe because it has a double valve? It is safer than a single valve, but a double valve only has two valve bodies inside.

Scene content: Inside the double valve, two valve bodies repeatedly open and close almost simultaneously. When one side does not close (failure) after the valve is turned off, the valve body on the functioning side closes, and the secondary side air is exhausted, causing the press to stop. However, the double valve can still operate if power is restored even when one side is malfunctioning. Air leakage occurs from the valve's exhaust port, but this "failure indication" is difficult to notice.

Company：ロス・アジア
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The valve was broken...

Do you notice the malfunction? Valves without monitoring devices make it difficult to detect failures. If both valve bodies fail, the press will not stop...

Scene content As usual, the press operation was underway, but one side of the valve had already malfunctioned. The operator continued to operate without noticing the signs of one-sided failure (air leakage from the exhaust port)... When the power to the valve was turned OFF, both valve bodies failed, resulting in none of the valves closing, which meant that secondary air could not be exhausted, and the press would not stop. The operator could face a "pinching accident."

Company：ロス・アジア
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The peace of mind provided by monitored valves.

Valves with monitoring devices can detect valve body failures. Operators can focus on their work with peace of mind.

Content of the scene A valve with a monitoring device performs 1) fault detection, 2) output of fault signals, and 3) prevention of restart when a failure occurs on one side. In particular, 3) ensures that the valve does not operate even if power is supplied during a fault, thereby ensuring the safety of the operator. With monitoring, the operator is freed from checking for air leaks and can focus on more productive tasks.

Company：ロス・アジア
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Proposal for Reducing Compressed Air Consumption: "High-Durability Solenoid Valve for Pulse Blow"

Compressed air is one of the expensive forms of energy produced by operating a compressor. The majority of it is used in the air blow (cooling) process.

This is a poppet-type solenoid valve with high durability and high responsiveness. By rapidly turning the poppet solenoid valve ON/OFF, it is possible to intermittently blow air (cooling) and significantly reduce the amount of compressed air used. By accurately controlling the frequency (the number of ON/OFF cycles per second) and the duty cycle (the ratio of ON to OFF), it is possible to maintain sufficient blowing force required for the application while reducing compressed air usage by more than 50%. Additionally, our poppet valves are not disposable. We sell internal component sets such as O-rings and pistons, so by replacing worn parts, you can continue to use the main unit. The size of the pulse blow valve is wide-ranging, with options available up to super large diameter (65A)!

Company：ロス・アジア
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Pneumatic Equipment
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[Case] Material flow issues with the dry sorbent injection (DSI) method at a power company.

Installed in the trough of the screw conveyor! It continues to operate without any compliance issues.

A major coal-fired power plant in the Midwest of the United States needed to meet federal emissions standards while maximizing power output. To achieve this, the plant installed a Dry Sorbent Injection (DSI) system designed to reduce emissions of hydrochloric acid and sulfur dioxide. However, DSI technology relies on poorly flowing bulk solid materials such as hydrated lime, trona, soda ash, and sodium bicarbonate. Therefore, a "VA-51 AirSweep" was installed in the trough of the screw conveyor. As a result, the power plant has been continuously operational since the fall of 2015, with no compliance issues, thanks to the support of the DSI system and the Airsweep material activation system. *For more details, please refer to the PDF document or feel free to contact us.*

Company：ロス・アジア
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Emulsifier/Disperser
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[Case] Solving several fluidity issues associated with titanium dioxide treatment.

Solve process issues! Achieve greater production capacity than expected while producing high-quality products.

To manufacture products of superior quality, international major paint and coating manufacturers needed to use a new grade of titanium dioxide (TiO2). The new material consists of finer and lighter particles, which tend to form bridges over the vibration feeder system already installed in the storage silos. Therefore, the feeder was replaced with a live bin bottom, and four "VA-12 (1-1/2") AirSweep units" were installed approximately 60 cm above the live bottom. By solving process issues using this system, we are producing high-quality products while achieving a production capacity greater than expected. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study] AIRSWEEP Crash Flow Issues in Mineral Processing Plants

The filling time for the Furecon bag has been reduced from 1 hour to 2 minutes! Productivity has increased by 3000%.

Alumina-based industrial mineral processors handle over 120,000 tons of materials annually for the refractory and abrasive industries. The rapid transfer of processed materials from storage containers to bulk bags has been an ongoing issue regarding brand identity guidelines at the factory. Therefore, a trial run was conducted for the pneumatic flow assistance system, "AirSweep System," designed to provide on-demand bulk material flow. As a result, the product eliminated all blockages near the container outlet, reduced the filling time of bulk bags from 1 hour to 2 minutes, and improved productivity by 3000%. *For more details, please refer to the PDF document or feel free to contact us.

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[Example] The material activation system continuously feeds the ingredients for pet food.

Strategically placed in the dry mix container! Flowing efficiently and safely through the processing system.

For pet food manufacturers, avoiding cross-contamination is central to the manufacturing process. "Bulk material flow issues," such as rat holes, bridging, and other material blockages, reduce the flow of materials through the processing system and increase the likelihood of cross-contamination. In 2018, research was conducted to replace the ineffective material activation system in use at the time with a new system, planning the introduction of "AirSweep." By converting pet food ingredients from vibrators and air-powered hammers to this unit, the processing system has become more efficient and safe in its flow. *For more details, please refer to the PDF materials or feel free to contact us.*

Company：ロス・アジア
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Other powder equipment
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[Case Study] Achieved cost reduction by reducing wheat flour usage by 62%.

Introducing a case where the amount of flour washed away was reduced by 62% and labor was reduced by 42%!

A major manufacturer of food, food ingredients, and flavor products in the United States uses ribbon blender machines for custom mixing by ingredient batch. The company has manufacturing facilities in 25 countries around the world and was looking for ways to improve the discharge process between custom batches of raw materials. To this end, they experimentally installed eight "VA-12-TRI-TRI units" on the ribbon blender and associated hopper, aiming to streamline the cleaning process, with four units positioned on both sides of the blender, about 0.3 meters above the bottom. As a result, the company reduced the amount of flour washed away by 62% and decreased labor by 42%. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Resolving blockages and alleviating stress in the manufacturing site.

A case in which significant improvements in material flow and worker safety have been confirmed.

Bunge is a U.S.-based agribusiness and food ingredient manufacturer that is working to improve the global food supply chain. They were looking for a complete and convenient way to achieve on-demand flow in the operation/process of filling rice bran into full containers. After reviewing options, they decided to implement the "AirSweep System" and installed four "AirSweep VA-06 units" at a 90-degree angle on the sloped walls of the rice bran containers. As a result, they confirmed significant improvements in material flow and worker safety. *For more details, please refer to the PDF document or feel free to contact us.*

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Example: Separating sticky foods like an air knife.

There is no bridging happening at all! This system is being implemented in all factories in the United States.

The cheese manufacturer found themselves in a very troublesome situation. The concentrated whey protein, which has a very high moisture and fat content, tends to bridge during discharge, and due to the solidified material, a fire occurred in one of their bug houses. Bridging needed to be urgently resolved for safety reasons. Therefore, they introduced the "AirSweep USDA 135." As a result, there has been no bridging at the cheese manufacturer, and they are now implementing this system in all their facilities across the United States. *For more details, please refer to the PDF materials or feel free to contact us.*

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New solution "AIRSWEEP TRI-TRI series"

Introducing a new solution for powder clogging in the food, beverage, and pharmaceutical industries!

The "AIRSWEEP TRI-TRI Series" is a new solution for powder clogging in the food, beverage, and pharmaceutical industries. The lineup includes "VA-06-TRI-TRI" and "VA-12-TRI-TRI." Additionally, the "Rebuild Kit" includes components such as the valve shaft, spring guide, compression washer, and compression spring. 【Lineup】 ■ VA-06-TRI-TRI ■ VA-12-TRI-TRI *For more details, please refer to the PDF document or feel free to contact us.

Company：ロス・アジア
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Dispersion/emulsification equipment/homogenizer
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Flow Activation System "AirSweep Model VA Series"

Using high-quality steel with a long lifespan! By eliminating rat holes, bridges, and material accumulation, we solve tough discharge issues.

The "AirSweep Model VA Series" is a flow activation system that provides on-demand product flow by solving unresolved issues such as eliminating blockages within containers, cleaning internal surfaces, and improving batch uniformity. Starting with the "Model VA-06," which activates materials with a diameter of 0.61m to 0.91m, we also offer the "Model VA-12" and "Model VA-51." Since it uses air from within the factory, it is highly energy-efficient. 【Features】 ■ The system is mounted on the outside of the container for easy cleaning and maintenance. ■ It uses air from within the factory, making it highly energy-efficient. ■ It can be installed on metal, concrete, fiberglass, or wooden containers. ■ It uses high-quality steel for long lifespan. *For more details, please refer to the PDF document or feel free to contact us.

Company：ロス・アジア
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Material Activation System "AirSweep Straight Shooter"

Uses high-quality steel with long lifespan! It disperses accumulated substances by emitting a very powerful and concentrated air pulse.

The "AirSweep Straight Shooter" is a product designed for applications that require a linear air wave to reach areas inaccessible with the standard AirSweep's 360-degree pulse pattern and activate materials. Available in all standard AirSweep sizes (3/4", 1-1/2", 2"). The patented design features only one moving part, allowing for resealing immediately after the pulse, preventing clogging and material buildup. 【Features】 ■ The system can be installed both inside and outside of silos ■ Uses energy-efficient factory compressed air ■ Can be installed in metal, concrete, fiberglass, and wooden silos ■ Made with high-quality steel for long lifespan ■ Prevents clogging and material buildup *For more details, please refer to the PDF document or feel free to contact us.

Company：ロス・アジア
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Feedback from pressure switches in highly reliable control systems.

Explaining two frequently asked questions regarding the integration of valves into safety systems!

A typical application of the DM2 series C valve is to cut off the compressed air energy supplied from the air inlet while dissipating the energy on the secondary side of the valve. When safety events occur, such as the opening of guard doors or the operation of emergency stop devices, this valve dissipates the downstream pressure of the system and removes the pneumatic energy. There are two common questions regarding the integration of this valve into safety systems. "Why does the valve not have two feedback switches for monitoring by the safety system?" "How should the downstream pressure be monitored by the safety system?" To answer these two questions, some information about the valve's functionality is necessary. We provide a detailed explanation in this document, so please take a look. *For more details, please refer to the PDF document or feel free to contact us.*

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[Data] Safety + Machine Operating Time = Money

Lockout/tagout-related standards help improve productivity and profitability while prioritizing safety.

Many people consider compliance with safety standards to be a cost without benefits. However, safety standards related to lockout/tagout can help promote safety while improving productivity. Safety and production uptime are equivalent to money. Single Point Lockout (SPLO) is a method that reduces the number of lockout locations, and by incorporating SPLO, compliance with standards is achieved, leading to real savings and benefits. This document provides a detailed explanation, so please take a look. [Contents] ■ Standard Practices ■ Getting Out of a Jam *For more details, please refer to the PDF document or feel free to contact us.

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Improving safety and productivity simultaneously.

Collaboration with partners creates benefits for customers! Information on the collaboration between safety controllers and valves, among other topics.

Manufacturers are showing a greater understanding of machine safety requirements than ever before. They want to provide safe machines for their employees while maintaining productivity, and many are utilizing methods such as safety-integrated controls to improve productivity while protecting workers. For example, Schneider Packaging Equipment Co., Inc. collaborates with our safety valve manufacturer, Ross Controls, to design integrated safety systems for Schneider Packaging's machines, enabling operators to perform daily repetitive tasks safely. This document provides a detailed explanation, so please take a moment to read it. [Contents] ■ Collaboration with partners creates customer benefits ■ Coordination between safety controllers and valves ■ One swift action ■ Working hand in hand *For more details, please refer to the PDF document or feel free to contact us.

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[Information] CC4 Series Valve Integration Guide

Introducing the integration guide for the CC4 safety cylinder control and stop double valve!

ROSS Controls offers a variety of safety valves used for various safety functions such as safe exhaust, safe return of cylinders, and safe cylinder control/stopping (load holding). This document focuses specifically on the ROSS Controls "4/3 CC4 Series Valve." This series is utilized for safe cylinder control/stopping functions and uses magnetic proximity sensors (PNP) to provide feedback to an external monitoring safety control system. Please take a moment to read through it. [Contents (partial)] ■ General information about the valve ■ Introduction ■ Pulse testing ■ Stopping time ■ CC4 wiring (pin arrangement) *For more details, please refer to the PDF document or feel free to contact us.

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[Instruction Manual] High Control Reliability Double Valve 'CC4 Series'

"Publication of prerequisites for using this product" and "technical specifications"!

This document is the instruction manual for our high control reliability double valve "CC4 Series," which is used for safety control and load retention. It includes "Safety Precautions," as well as information on "Package Contents," "Service, Repair, and Maintenance," and more. Important information is provided to safely and properly assemble and test the product, so please be sure to read it. 【Contents (partial)】 ■ About this document ■ Safety precautions ■ Product identification ■ Prerequisites for using this product ■ Package contents *For more details, please refer to the PDF document or feel free to contact us.

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[Instruction Manual] High Control Reliability Double Valve 'M35 Series'

"Product identification" as well as "package contents" and "test operation and usage" are included!

This document is the instruction manual for the high control reliability double valve "M35 Series" for safe exhaust (release) control. It includes "Safety Precautions," as well as "Prerequisites for Using This Product" and "Technical Specifications." Important information is provided for safely and properly assembling and testing the product. We encourage you to read it. [Contents (partial)] ■ About this document ■ Safety precautions ■ Product identification ■ Prerequisites for using this product ■ Package contents *For more details, please refer to the PDF document or feel free to contact us.

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Energy isolation system: Electricity, pneumatic, and hydraulic all in one place!

Multi-zone energy (electric, pneumatic, hydraulic) isolation system! It is called single point lockout in Europe and America.

The "ElectroGuard Energy Isolation System" provides a new level of machine safety by using a third-party certified system design that ensures all energy sources are quickly isolated every time a lockout is performed. The "ElectroGuard EIS System" is capable of isolating electrical, pneumatic, and hydraulic energy for each zone of a machine system that consists of an entire machine or multiple zones. This system receives a single input at a remote lockout station, executes all energy isolation procedures including verification, and then the locking is performed by the operator or maintenance personnel. 【Benefits】 ■ Reduction of downtime incidents ■ Increased productivity ■ Establishment of procedure standards across the facility ■ Improved operational accuracy of the plant through downtime communication ■ Ease of regulation, procurement, setup, and maintenance *For more details, please refer to the PDF materials or feel free to contact us.

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Air Sweep: A New System for Resolving Material and Powder Blockages (Numerous Materials Available)

As an alternative to knocker vibrators! Highly effective for "difficult-to-discharge materials" such as wet powders, viscous powders, and bulk materials. Also aimed at preventing occupational accidents.

"Air Sweep" is a system that solves clogs in containers used for storing materials and powders by injecting high-pressure, large-volume compressed air or inert gas along the inner walls of the container. This process lifts and stirs the materials adhered to the walls. <We completely solve the following issues!> - Slow discharge leading to decreased productivity - Discharge stops, causing product quality variations - Risk of workplace accidents - Unnecessary labor costs - Noise issues from knockers and vibrators It demonstrates high effectiveness even for difficult-to-discharge materials such as wet powders, viscous powders, and lumped materials. It is also designed with hygiene considerations, making it suitable for applications in the food industry. 【Features】 ■ Effective for difficult-to-discharge products that cannot be resolved by vibrators, knockers, or blow discs ■ Resolves clogs inside the container and cleans the internal surfaces ■ Addresses issues such as bridging, arching, and rat holes ★ We offer improvement proposals ★ If you provide the following information, we will submit an "Improvement Proposal" summarizing product selection and effective installation methods for the container. - Material name - Container drawings (hand-drawn or punch diagrams are acceptable) - Available air (gas) pressure

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[Example] A method for resolving cement material clogging, more effective than a blaster.

By bursting sequence-controlled compressed air at intervals of 10 to 15 seconds, the material is lifted off the wall and stirred, completely solving the material clogging problem!

**Problem** In cement manufacturing, crushed stone is mixed with iron ore and fly ash and melted in a kiln at a high temperature of 2700 degrees. One of the byproducts of this process is clinker. Clinker consists of gray marble-sized balls that pass through a cooler, are crushed, and mixed with other materials to be used as a binder in cement. Clinker is sticky at high temperatures and prone to wear, making it easy to adhere to containers and chutes. Heidelberg Cement attempted to blast the blocks with two air blasters, but it was unsuccessful. To solve this problem, human intervention was still necessary. "We were breaking up the material in the tube with long sticks." **Solution** Heidelberg Cement needed a more reliable material flow activation device that could eliminate all clumps of material. *For more details, please refer to the PDF document or feel free to contact us.*

Company：ロス・アジア
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Powder Supply Device
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Data "Safety Return Double Valve RSe Series"

Providing various safety valves! 5/2 RSe series safety return double valve integration guide.

We provide various safety valves for a range of safety functions (safe exhaust, safe return, safe load holding, load stopping). This document focuses specifically on the "5/2 RSe series valve." This series is utilized for the safe cylinder return function and outputs feedback to an external monitoring safety control system using a magnetic proximity sensor (PNP). [Contents (partial)] ■ Introduction ■ Pulse Testing ■ Notes for Calculating Safety Distances ■ RSe Wiring (Pin Arrangement) ■ Pilot Supply Conversion *For more details, please refer to the PDF document or feel free to contact us.

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Data "Safety Pressure Selection Application RSe Series Valve"

Guidelines for connecting, operating, and monitoring the 5/2 RSe for safe pressure selection applications!

This document is an integration guide for the safety pressure selection application of the "5/2 RSe Series Double Valve." We offer various safety valves for a range of safety functions, including safe exhaust, safe return of the cylinder, safe load holding, and load stopping. The document includes information on "pulse testing," "monitoring of failure in operation," and "global locations." [Contents (partial)] ■ Introduction ■ Pulse Testing ■ Notes for Calculating Safety Distance ■ RSe Wiring (Pin Arrangement) ■ Pilot Supply Conversion *For more details, please refer to the PDF document or feel free to contact us.

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Data: "Hydraulic Dual-Type Shut-off & Load Holding Safety Valve System"

Focusing on the HDBH series valve system! Explaining direct solenoid operation and more.

This document is the integration guide for the "HDBH Series Valve System." This series is utilized for dual safety hydraulic shut-off and load-holding functions, using an inductive position switch (PNP) to output feedback to an external monitoring safety control system. It includes information such as "stop time for calculating safety distance," "normal leakage during off state," and "evaluation test procedures for valve operation and external monitoring logic." Please take a moment to read it. [Contents (partial)] ■ Introduction ■ Pulse Test ■ Stop Time for Calculating Safety Distance ■ HDBH Wiring (Pin Arrangement) ■ Direct Solenoid Operation *For more details, please refer to the PDF document or feel free to contact us.

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Reference Data on Aerodynamics

Principles of Pascal and absolute pressure! Publication on basic aerodynamics terminology!

This document introduces reference data in aerodynamics. "Aerodynamics" is the study of the mechanical properties of gases. In industrial applications dealing with gases, compressed air is commonly used, and the mechanical properties of interest are pressure, volume, and temperature. This document discusses the relationships between these properties and some basic terminology in aerodynamics. We encourage you to read it. [Contents (partial)] ■ Principles of aerodynamics ■ Explanation of terms used ■ Valve response time ■ Flow coefficient ■ Standard tests *For more details, please refer to the PDF document or feel free to contact us.

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Data "Energy Isolation Manual Lockout L-O-X Valve"

Explanation of valve operation using illustrations! A product catalog featuring valve functions and standard specifications.

This document introduces the "Energy Isolation Manual Lockout L-O-X Valve." The "Lockout L-O-X Valve" is used to isolate the supply and remove downstream pressure from circuits or machinery, allowing employees to safely access the machinery by locking out (isolating) the air energy. We provide a detailed explanation of the "valve operation" and "valve technical data" using photos and diagrams. [Contents (partial)] ■ Overview of the Manual Lockout L-O-X Valve Series 15 ■ Specifications ■ Ordering Information ■ Valve Operation ■ Valve Technical Data *For more details, please refer to the PDF document or feel free to contact us.

Company：ロス・アジア
Price：Other

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