Automated Visual Inspection System - List of Manufacturers, Suppliers, Companies and Products

Case study of automated visual inspection: Inspection case of resin filling condition in lead frames.

A system for inspecting the resin filling state of lead frames on a mass basis, an example of automating appearance inspection using a general-purpose stage that operates on two axes!

Would you like to switch from "visual inspection" to "automated inspection using a camera" for necessary inspections such as "filling defects" in lead frames? We would like to introduce a practical example of the "iVision Robot," which operates as an inspection device by installing an inspection system on a general-purpose XY stage moving device. In this system, by using the "iVision Robot," we present a case study for introducing a system that inspects the resin filling condition of lead frames on a mass basis. 【Features of this system】 - Inspection system using "iVision Robot" with a general-purpose XY stage moving device - Capable of detailed inspections on a mass basis - The inspection content can be modified based on the device *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information, including specifics and processing flow, is provided in the PDF.

Company：エーディーディー
Price：Other

Contract manufacturing

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Case Study of Automated Visual Inspection: Printing Inspection for Plastic Products

A case study of the introduction of automated visual inspection that can detect various defects such as printing misalignment, chipping, bleeding, and dirt all at once by conducting inspections in multiple environments!

Would you consider switching to "automatic inspection using cameras" for checking the printed characters on the surface of resin parts for "printing misalignment," "chipping," "bleeding," and "dirt"? We would like to introduce an example of a system that installs multiple cameras and lighting on the printing process line to inspect the printing condition all at once. For products with multi-color printing on the surface of resin molded items, it becomes possible to conduct inspections for defective printing conditions that cannot be inspected in a single environment by using imaging environments tailored to each printing condition. 【Features of this system】 ■ Enables automatic inspection without the need to introduce separate lines or equipment for inspection. ■ Allows for inspections of various conditions by using multiple imaging environments even for inspections of the same area. ■ Conducts inspections on the transport line after printing, enabling rapid response in case of defects. ■ Well-suited for environments that perform multi-color printing such as screen printing and gravure printing. *First, we will verify whether the work you wish to inspect can be inspected. *Detailed processing information and processing flow are included in the PDF.

Company：エーディーディー
Price：Other

Visual Inspection Equipment

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Case Study of Automated Visual Inspection: Inspection Case of Transparent Resin Film

A case study of the automation implementation of a system that conducts inspections by installing cameras and lighting on a line where transparent film is transported in a roll-to-roll manner!

Regarding the inspection of black spots and foreign objects on transparent films transported in a roll-to-roll manner, would you consider switching from "visual inspection" to "automated inspection using cameras"? We would like to introduce examples of systems that operate by installing cameras and lighting on the transport line for inspection purposes. This system is an example of introducing an inline inspection system with a number of cameras and lighting tailored to the width of the workpiece, such as films being transported at high speed like in roll-to-roll processes. It is also capable of handling materials other than films, such as paper and fabric. 【Features of this system】 - Construction of an inspection system by installing cameras on roll-to-roll lines - Capability to handle high-speed transport due to high-precision processing technology - The equipment can be modified based on the inspection requirements *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information, including the processing flow, is provided in the PDF.

Company：エーディーディー
Price：Other

Image Processing Software

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Case Study of Automated Visual Inspection: Inspection Example of Tape and Film Cutting Edges

Case study of introducing automatic inspection on the conveyor line for dirt, roughness, and cutting defects on the cut surfaces of tape and film!

Regarding the "dirt, roughness, and foreign object inspection, etc." of slit roll-shaped tape and film cutting surfaces, would you consider switching from "visual inspection" to "automated inspection using cameras" on the conveyor line? We would like to introduce examples where cameras and lighting have been installed on existing conveyor lines and are being operated as an inspection system. By conducting inspections on the conveyor line following the cutting process, it becomes possible to confirm the condition immediately after processing. Using two systems of cameras on the cutting surface allows for the simultaneous detection of defects that may not be detected by a single camera. Additionally, if the items are similar roll-shaped products, we can accommodate paper, fabric, and metal as well. 【Features of this system】 ■ A system that conducts inspections on the same line after processing the cutting surface ■ Two systems of cameras are provided on the cutting surface, allowing for the simultaneous confirmation of various defects ■ By capturing images from different positions, it is possible to verify the cutting position and other details ■ If the items are similar roll-shaped products, we can accommodate paper, fabric, and metal as well *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information is included in the PDF with specifics and processing flow.

Company：エーディーディー
Price：Other

Image Processing Software

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Case study of automated visual inspection: Inspection example of foreign substances attached to metal plates.

A case study of automating visual inspection using a microscope and automatic inspection equipment for fine defects, similar to using a magnifying glass!

Regarding the fine "various foreign matter inspection" on metal plates, would you consider switching from "visual inspection" to "automated inspection using a microscope and camera"? We will introduce practical examples of inspecting fine defects by incorporating an image processing system into the microscope. This system links the microscope's camera and operates the stage as an XY stage, allowing us to record where and what kind of defects were present. Additionally, for those who are concerned about relying solely on automated inspection, it is also possible to recheck the problematic areas with a microscope. 【Features of this system】 ■ Capable of inspecting for fine foreign matter adhesion ■ Records whether defects were present, allowing for later verification ■ Various sizes can be confirmed by changing the microscope lens *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

Company：エーディーディー
Price：Other

Image Processing Software

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Case Study of Automated Visual Inspection: Defect Inspection Using 3D Sensors

An example of automated visual inspection that measures the size and depth of surface scratches on metal parts flowing on a conveyor using a 3D sensor!

Regarding the inspection of defects such as scratches on the surface of metal parts being transported on a conveyor, would you consider switching from "visual inspection" to "automated inspection using a 3D sensor"? By installing a 3D sensor on the existing conveyor and scanning the surface of the parts, it will eliminate the need to individually remove parts for visual confirmation, allowing for automatic inspection. 【Features of this system】 ■ Inspection can be conducted on the production line without creating a separate inspection system. ■ By installing the device on the production line, it is possible to reduce the inspection process. ■ The use of a 3D sensor enables the realization of an inspection device that can measure the size and depth of defects. ■ The device can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.

Company：エーディーディー
Price：Other

Image Processing Software

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Case Study of Automated Visual Inspection: Inspection Example of the Side Condition of Plastic Bottles

A case study of the automation of inline appearance inspection by partially improving the transport line and conducting side inspections of bottles inline!

Regarding necessary inspections such as "label text," "scratches," and "dirt" on the side of the bottle, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce examples of systems that have been implemented by refurbishing parts of existing production lines for inspection purposes. In this system, a rotating mechanism is installed on the customer's transport line to conduct inline inspections for defects on the sides of the bottles. Although the examples mention plastic bottles, the system can accommodate various materials, including metal and rubber. 【Features of this system】 - By partially refurbishing the existing production line, it enables automated inspections without the need to introduce separate inspection lines or equipment. - The use of a rotating mechanism allows for comprehensive inspection of the entire side surface. - Since inspections are conducted on the transport line, quick responses are possible in case of defects. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect can be accommodated. *Detailed processing information, including specifics and processing flow, is provided in the PDF.

Company：エーディーディー
Price：Other

Contract manufacturing

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Case study of automated visual inspection *Examples of color and design discrimination inspection

A case study of automating appearance inspection to automatically check for differences in color and design, such as sample backing and color samples!

Would you like to switch the inspection of the placement positions and correctness of sample backing and color samples from "visual inspection" to "automated inspection using a camera"? We would like to introduce a case study of an inspection device that performs color inspection using a hand-held inspection device. In this system, a hand-held inspection device is equipped with only a camera and lighting on the inspection stand. Initially, it memorizes the good products, and then it determines whether the placement and color of the sample backing being inspected are correct. Since this system memorizes the correct information at the beginning, it can perform inspections without changing the settings even if the placement or color changes. 【Features of this system】 - A simple inspection system with a camera and lighting installed on the inspection stand - Prevention of overlooking defects due to subtle differences - By memorizing good products initially, it can be used with various types - The device can be modified depending on the inspection content *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

Company：エーディーディー
Price：Other

Image Processing Software

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Case study of introducing automation for appearance inspection *Case study of automating label printing condition inspection

Case study on the automation of visual inspection to check for printing defects, smudging, fading, and barcode conditions in label printing!

Regarding the confirmation of the printing state of labels output from the label printer, such as printing content, smudging, and blurring, would you consider switching from "visual inspection" to "automated inspection using a camera"? We would like to introduce a system that installs a camera and lighting between the labels output from the printer and the winding mechanism to capture images and conduct inspections. In this system, for the labels printed by the printer, we first teach the system the state of a good label and then perform comparisons to inspect various printing defects all at once. Additionally, it is also possible to verify whether the correct values and information are recorded for lot numbers and barcodes. 【Features of this system】 - By conducting inspections immediately after printing, it allows for quick responses to issues with the printing device. - By recording the image of a good label initially, it can accommodate various types of labels. - It simultaneously checks not only printing defects but also the content of printed information such as lot numbers. *First, we will verify whether the work desired by the customer can be inspected. *Detailed processing information and flow are included in the PDF.

Company：エーディーディー
Price：Other

Visual Inspection Equipment

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Case Study of Automated Visual Inspection: Metal Parts Shape Inspection and Monitoring System

A case study of automating visual inspection by installing cameras and lighting on the line to capture images and inspect for the mixing of different types of metal parts and shape defects flowing through the conveyance line!

Regarding the inspection of metal parts being transported on the line, including the mixing of different types and shape defects, would you consider switching from "visual inspection" to "automated inspection using cameras"? This system involves installing cameras and lighting on the existing transport line to inspect whether items that differ from pre-stored shapes are flowing through during transport. It is suitable for manufacturing processes that handle components with different detailed shapes on the left and right or components with differing hole positions. 【Features of this system】 - Inspection can be conducted on the transport line without creating a separate inspection system. - Conducting inspections on the transport line is effective in preventing outflow to the next process. - Effective for processes using components with subtle differences, such as differing hole positions. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be accommodated. *Detailed processing information, including the processing flow, is provided in the PDF.

Company：エーディーディー
Price：Other

Visual Inspection Equipment

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Case study of automated visual inspection: Example of sheet material scratch dimension and depth inspection

A case study of the automation of visual inspection using a camera and 3D sensors to inspect the size and depth of scratches on the surface of steel plates and other sheet materials!

Regarding the inspection of the size and depth of surface scratches on metal plates, why not switch from "manual inspection" to "automated inspection using cameras and 3D sensors"? We will introduce a case of automating visual inspection by utilizing both cameras and 3D sensors to take advantage of their respective features for inspection and measurement. While the size and length of scratches can be measured through camera inspection, measuring depth is challenging. By using a 3D sensor for depth measurement, it becomes possible to measure size, length, and depth. 【Features of this system】 - By using both cameras and 3D sensors, it is possible to measure the size, length, and depth of scratches. - In cases where it is difficult to determine defects with only a camera or only a sensor, using both allows for effective handling. - The equipment can be modified based on the inspection requirements. *First, we will verify whether the workpieces you wish to inspect can be inspected. *Detailed processing information and flow are provided in the PDF.

Company：エーディーディー
Price：Other

Image Processing Software

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Case Study of Automated Visual Inspection: Tablet Chipping and Staining Inspection Example

A case study of automating visual inspection using a general-purpose XY stage for inspecting tablets spread out on a tray!

Would you like to switch the visual inspection of tablets and other pills spread out on a tray from "manual inspection" to "automated inspection using a camera"? We will introduce a practical example of the "iVision Robot," which installs a camera and lighting on a general-purpose XY stage movement device, enabling inspection over a specified area. By using a two-dimensional operating stage, it is possible to inspect the entire designated area for each specified section without having to set the camera position each time, allowing you to confirm where and what kind of defects were present. 【Features of this system】 - By using a two-dimensional operating stage, it is possible to sequentially inspect even large areas. - It indicates the coordinates of defects and displays a map showing where and what kind of defects were found. - The device can be modified based on the inspection requirements. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information is included in the PDF, along with the processing flow.

Company：エーディーディー
Price：Other

Image Processing Software

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Points for Automating Visual Inspection

There are various benefits to automating visual inspection, such as quality assurance/maintenance/improvement and labor saving.

This document includes points for automating visual inspections, challenges and responses related to automation, and tools used for visual inspections. It also introduces how to choose a vendor when requesting automation of visual inspections. If you consult with us, we will provide proposals tailored to your inspection targets and the scope and items to be automated. [Contents (partial)] ■ What is visual inspection ■ Points for automating visual inspections ■ Benefits of automating visual inspections ■ Challenges and responses in visual inspection automation ■ Introduction of tools used for visual inspections *For more details, please refer to the PDF document or feel free to contact us.

Company：名古屋精工
Price：Other

Other inspection equipment and devices

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Challenges and Limitations of Visual Inspection Systems *Free booklet with case studies included!

Even companies introducing visual inspection can gain hints for quality improvement! We present a booklet that helps review conventional inspection processes and methods! Improving detection accuracy for fine and complex defects.

This booklet introduces the current state of the image processing system market, which is expected to grow, as well as the benefits of automating visual inspections and the challenges faced during and after the introduction of inspection equipment. It explains the inspection challenges of increasingly miniaturized electronic circuit boards and the issues in automating visual inspections that require multiple optical conditions, using case studies. 【About the booklet】 ■ Background and challenges of visual inspection ■ Inspection challenges of patterns on miniaturized electronic circuit boards ■ Challenges in automating visual inspections that require multiple optical conditions ■ What is image processing inspection "URCP"? Ube Information Systems supports the optimization of image processing inspections from both hardware and software perspectives. *For more details, please download the PDF or contact us directly.

Company：宇部情報システム
Price：Other

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Case Study of Automated Visual Inspection: Volume Measurement Inspection Using 3D Sensors

A case study of automating visual inspection by measuring the volume of components flowing on the conveyor line using a 3D sensor installed on the line!

Regarding the volume measurement of components being transported on the line, would you consider switching from "individual measurement" to "automated inspection using 3D sensors"? By installing 3D sensors on the existing transport line and conducting measurements, we can create a system that measures volume during transport without the need to individually extract and measure each component. By using 3D sensors, it becomes possible to measure the volume of components passing under the sensor without the need to measure specific locations individually with tools like calipers. 【Features of this system】 ■ Inspection can be conducted on the transport line without creating a separate inspection system. ■ Since inspections are performed on the transport line, it is possible to conduct inspections without creating additional equipment. ■ By using 3D sensors, volume measurement can be performed without individual measurements. ■ The equipment can be modified based on the inspection requirements. *First, we will verify whether the work you desire can be inspected. *Detailed processing information and flow are provided in the PDF.

Company：エーディーディー
Price：Other

Image Processing Software

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Automated Visual Inspection System - List of Manufacturers, Suppliers, Companies and Products

Automated Visual Inspection System Product List