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Visual inspection software Product List and Ranking from 19 Manufacturers, Suppliers and Companies | IPROS GMS

Last Updated: Aggregation Period:Feb 18, 2026~Mar 17, 2026
This ranking is based on the number of page views on our site.

Visual inspection software Manufacturer, Suppliers and Company Rankings

Last Updated: Aggregation Period:Feb 18, 2026~Mar 17, 2026
This ranking is based on the number of page views on our site.

  1. スカイロジック Shizuoka//software
  2. エーディーディー Kyoto//software
  3. 株式会社Roxy Aichi//IT/Telecommunications
  4. 4 藤川伝導機 Tokyo//Industrial Machinery
  5. 5 HACARUS Kyoto//others

Visual inspection software Product ranking

Last Updated: Aggregation Period:Feb 18, 2026~Mar 17, 2026
This ranking is based on the number of page views on our site.

  1. AI General Purpose Appearance Inspection Software 'EasyInspector2' スカイロジック
  2. [AI Image Inspection Case] Measurement of the Width of the Blade at the Center of the Drill スカイロジック
  3. AI visual inspection software "DeepSky" スカイロジック
  4. [AI Image Inspection Case] 7-Segment Display Reading スカイロジック
  5. 4 We will automate simple visual inspections such as forgetting to attach parts and the presence or absence of processing holes. エーディーディー

Visual inspection software Product List

361~390 item / All 466 items

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[AI Image Inspection Case] Dimension and Angle Inspection Function for Metal Product Defect Inspection

Detect minute dimensional differences in one area of metal products and determine visually similar alternatives (different items).

This inquiry is about molded metal parts, but producing products with very similar shapes in the same factory is common across all industries. To distinguish between finely similar parts with differences of less than 1mm or to identify items that look exactly the same from above, we recommend using our inspection software, EasyInspector. 【Inspection Settings and Results】 By using the "Dimension and Angle Inspection" feature of EasyInspector, we were able to detect a slight dimensional difference at one location and determine visually similar items (different products) in 0.17 seconds. In the image above, the red line represents the inspection frame, while the green line indicates the area being measured. Measurements are taken between the green lines. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 32x 20mm Minimum Size of Inspection Target: 0.5mm Number of Inspection Points: 1 Camera Resolution: 3 million pixels Lens Focal Length: 50mm + 10mm close-up ring Distance Between Lens and Product: 230mm Lighting: Backlight Current 'EasyInspector2' MS (MeaSure) package can perform inspections with [Position and Width Measurement] and [Angle Measurement].

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Measurement of Metal Parts Dimensions (5)

We will measure the vertical and horizontal dimensions of metal parts' shapes using AI image inspection software!

This is a dimensional measurement inspection of metal parts. The vertical and horizontal dimensions of the outer shape were measured. We will inquire in advance whether the measurement is to be done in a fixed state or if the field of view is to be done one by one, the duration of a single inspection, and the inspection accuracy (tolerance). 【Inspection Settings and Results】 By using the "Dimensional Angle Inspection" feature of EasyInspector, measurements at two locations (vertical and horizontal) were possible. The accuracy was ±0.3 mm for both vertical and horizontal, which was sufficient with a 1.3-megapixel camera. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 70 x 90 mm Minimum Size of Inspection Target: 0.1 mm Number of Inspection Points: 2 Camera Resolution: 1.3 Megapixels Lens Focal Length: 25 mm Distance from Lens to Product: 450 mm Lighting: Backlight Distance from Lighting to Inspection Item: Approximately 80 mm The current 'EasyInspector2' MS (MeaSure) package can perform inspections for [Position and Width Measurement] and [Angle Measurement].

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Measurement of the Width of the Blade at the Center of the Drill

We will conduct an inspection of the tip of the drill blade using AI image inspection software.

We received samples at the exhibition and conducted inspection and verification. You requested an inspection of the tip of the drill bit. Using our inspection software, we can measure fine and critical areas and provide more detailed information at the time of shipment. 【Inspection Settings and Results】 By using the "Dimension Angle Inspection" feature of EasyInspector, we were able to detect the tip of the drill bit in 0.7 seconds. By setting the "Dimension Conversion Value Setting," the actual dimensions will be displayed. If the goal is merely to determine the difference between good and defective products, it may be possible to conduct inspections using the "Comparison with Master Image" inspection.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Assembly Inspection of Molded Products

It detects the presence or absence of parts at 14 locations of the molded product and any issues with the assembly positions.

This is a request for inspection regarding product assembly from a mold manufacturer. Assembly errors are a challenge in various manufacturing environments. This time, we will look for defects in the assembly at 11 locations on the front and 3 locations on the back. The image inspection software will support stable good product shipments. 【Inspection Settings and Results】 By using EasyInspector's "Comparison with Master Image and Inspection of Specified Color Presence" function, we were able to detect the presence of 14 parts and any misalignment in assembly positions, determining visually similar look-alike products (different items) in 0.76 seconds for the front and 0.29 seconds for the back. We proposed a reduction in inspection takt time by fixing the product in a jig and installing camera lenses and lighting from above and below according to the requirements.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Terminal Inspection

We will conduct inspections of four terminal items using AI image inspection software!

One important aspect that wire harness manufacturers focus on is clearly distinguishing their products from similar ones. Therefore, it is necessary to inspect whether "the engraving is marked within the specified range." Other inspection items include checking for "the presence of a retainer and whether it is partially inserted," "whether the connector is dirty," and "whether the position from the taped wiring to the retainer is correct," all of which were visually inspected. However, inspecting each item visually has drawbacks, such as wasting time and lacking sufficient accuracy. As a result, we considered whether there was a way to inspect efficiently and accurately, leading us to try using image processing software. [Inspection Settings and Results] This time, we will inspect the following four items: (1) "Presence of engraving" (2) "Hair contamination" (3) "Red foreign objects" (4) "Partial insertion of the retainer"

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Metal Wires

We will measure the number of metal wires with a diameter of approximately 0.05mm and a length of approximately 4mm!

In the industry that conducts continuity testing of electronic components, small and fine parts are handled, and visual measurement of wires can easily lead to measurement errors. As a measurement method, a resin plate with five slits, each 1.6mm wide, was used to measure the number of metal wires with a diameter of approximately 0.05mm and a length of about 4mm. We introduced software that can perform this task in less than one second. 【Inspection Settings and Results】 * Enlarged image of inspection results showing wire count (OK: NG) * Red arrows indicate wires * The image on the right is NG because one extra wire was detected in the right corner. By using the "Luminance Change Inspection" function of EasyInspector, multiple wires (five) visible through the gaps in the plate are detected. A backlight is used to set the detection for dark vertical lines against a bright background. These settings allow for the detection of small and thin objects.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Text Reading Judgment

We will perform text recognition judgment using AI image inspection software!

This is an inquiry about inspection functions from a measurement equipment manufacturer. This time, we will explain the features of EasyInspector, which you can try for 60 days from our website. The inspection function can read text across various genres. Text reading can be done without selecting a font, and it is also possible to binarize the text or register it in a dictionary with learning capabilities. 【Inspection Settings and Results】 We have responded via email that inspection is possible using the "OCR Pro" feature of EasyInspector. It seems that "unreadable images" may require the use of lighting fixtures or shading. Our company proposes an all-in-one and simple operation inspection software aimed at "making it easy for field users to operate" to improve operational efficiency. 【Software Used】 Software used: EasyInspector710 The current 'EasyInspector2' RD (ReaDing) package can perform inspections with 【OCR (Optical Character Recognition)】 and 【Machine Learning OCR】.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Product Text Reading Inspection

The AI image inspection software reads text from multiple locations!

Residential equipment and home appliance manufacturers are considering our character recognition functionality. We conducted a simple verification by sending photos. Inspection settings and results: We confirmed that if the image quality is good with EasyInspector's "OCR Pro" feature, it is possible to read the text. We believe that if we can confirm that "there are lighting conditions under which all three workpieces can be read simultaneously," we can determine that inspection is feasible. There are two methods to verify these "conditions for good image quality": (1) Sending sample products for verification, which we will check. (2) Lending equipment for you to verify in your environment. Both methods are essentially free of charge. The left image shows the "Processing 1" screen where settings such as binarization can be configured. The right image is an enlarged view of the detection frame.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Confirmation of the Check Sheet

The AI image inspection software checks and determines the presence or absence of 21 items on the checklist!

We received an inquiry from a manufacturer of infrastructure and medical devices, with whom we have had a business relationship for some time, regarding the reading of "assembly check sheets." The verification of check sheets can be applied across various industries, including situations in banks and government where handwritten input is required. Please consider promoting operational efficiency through image inspection. 【Inspection Settings and Results】 By using the "designated color comparison inspection" feature of EasyInspector, it was possible to determine the presence or absence of 21 checks in 0.5 seconds. The inspection time varies depending on the specifications of the PC used and the number of inspection points. The software used this time (EasyInspector) also has a version equipped with OCR functionality, but it does not support the reading of handwritten characters. (EasyInspector2 does support this.) 【Software Used】 Software: EasyInspector710 The current 'EasyInspector2' color package can inspect for the presence or absence of designated colors.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Printed Parts on Product Labels

We will inspect and evaluate the printing on product labels (such as tilt, color intensity, size, etc.)!

This is an inspection of product labels at a packaging materials manufacturer. The demand for inspection automation due to labor shortages has been increasing year by year. I feel that the situation where people cannot gather at factories due to the spread of the new coronavirus is further exacerbating this issue. Please consider automating inspections to facilitate smooth production management. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we detected differences in position. Even for good products, variations in printing tilt, color intensity, size, etc., were detected, resulting in a "fail" judgment. It will be necessary to change the inspection software for future verification. 【Software Used】 Software used: EasyInspector710 The current 'EasyInspector2' color package can perform inspections using the "Comparison with Master Image" feature.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] QR Code Reading

We will read two QR codes using AI image inspection software and record them!

This is an inquiry from a company we have been doing business with even before we started working on infrastructure systems. We sent samples for testing the reading of QR codes to verify the size at which they can be read. QR codes are commonly seen everywhere as highly practical codes. Our inspection software includes basic functions for saving inspection results in CSV and image formats. Our code reading functionality is utilized in various management tasks by manufacturers. 【Inspection Settings and Results】 By using the "Bar/QR Code Reading" feature of EasyInspector, we were able to read codes at two locations. The failure indicated in the left image shows that "QR width: approximately 33 pixels is unreadable," while "QR width: approximately 40 pixels is unstable." The pass shown in the right image indicates that "QR width: approximately 47 pixels is stable." We conducted several reading tests with a combination of a 14-megapixel camera and an 8mm lens. By setting the environment so that the width of one QR code is around 50 pixels, it was possible to read the code.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Measurement of Electronic Component Dimensions

The AI image inspection software will evaluate four connected electronic components!

At the request of a company that is already utilizing EasyInspector, we proposed dimension settings based on the images of electronic components provided. Please also request support after your purchase. 【Inspection Settings and Results】 By using EasyInspector's "Dimension Angle Inspection" feature, we were able to create inspection frames for four connected parts and determine pass/fail criteria in the Y direction. Currently, you are using a multi-controller to operate multiple inspections on a single PC. 【Software Used】 Software Used: EasyInspector310 (Ver.2.5.0.0) The current 'EasyInspector2' MS (MeaSure) package can perform inspections for [Position/Width Measurement] and [Angle Measurement].

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Label Position and Presence of Parts

We will inspect the position of the label attached to the product, the text written on it, the confirmation of the type of the implementation part, and the presence of screws all at once!

We received an inquiry about the versatility of our software "EasyInspector" as you want to increase productivity. In the captured images of a single inspection surface, there were 14 judgment items. 【Inspection Settings and Results】 By using the "Color Comparison Inspection / Comparison with Master Image" function of EasyInspector, we were able to set inspections for all items and make judgments in less than 1.29 seconds. For frame number 001, it was set to ensure that the overall image does not rotate when there is a misalignment in the rotation of the workpiece. For frame numbers 002, 003, and 004, we checked whether the text is displayed correctly. For frame numbers 005 to 010, we inspected whether the labels are correctly affixed and checked for positional deviations. For frame numbers 011, 013, and 015, we set the inspection for the type and position of the components. For frame numbers 012 and 014, we set the inspection for the presence or absence of screws. Currently, inspections can be performed with the 'EasyInspector2' color package using the comparison with the master image.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Coaxial Cable Shield Residual Inspection

We will measure the width of the insulation part and make a judgment using AI image inspection software!

Electronic components such as communication cables require precise manufacturing down to the details. This case involves an issue with leftover insulation stripping during coaxial cable production, which we would like to improve. 【Inspection Settings and Results】 By using the "Dimension Angle Inspection" feature of EasyInspector, we measure the width of the insulation section. We set it to be "pass" if the measurement results fall within the upper/lower range. (The units for measurement values and upper/lower limits are in pixels.) We are detecting the upper and lower edges of the insulation section. (Red dashed line indicates the area, green line indicates the measurement.) 【Software and Equipment Used】 Software Used: EasyInspector200 Field of View: 2.7mm x 1.5mm Minimum Size of Inspection Target: 0.05mm Number of Inspection Points: 1 Camera Resolution: 3 million pixels (ArtRay) Lens Focal Length: 50mm + 40mm macro ring Distance Between Lens and Product: 50mm Lighting: Backlight illumination The current 'EasyInspector2' MS (MeaSure) package can inspect using [Position/Width Measurement] and [Angle Measurement].

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Detection of Remaining Shielding on Coaxial Communication Cables

The AI image inspection software detects the remaining coaxial line shield.

There have been incidents where the work of peeling off the shielding from electronic components and cables did not go well, resulting in defects in the products. 【Inspection Settings and Results】 By using the "Color Comparison Inspection, Presence or Absence of Specified Color" function of EasyInspector, we were able to determine the color of the remaining shield wire in less than one second. It was set to pass if the color detection rate was below the specified number and to fail if it exceeded that number. 【Software and Equipment Used】 Software Used: EasyInspector300 Field of View: 20mm x 25mm Minimum Size of Inspection Target: 0.5mm Number of Inspection Points: 1 Camera Resolution: 360,000 pixels Lens Focal Length: 12mm Distance Between Lens and Product: 40mm Lighting: Backlight The current 'EasyInspector2' color package can inspect for the presence or absence of specified colors.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Polarity Inspection of Electronic Circuit Boards

We will determine whether the polarity of the components mounted on the electronic circuit board is correct!

Inspection of the polarity of fine electronic components is a field in which our software EasyInspector excels. This time, we were able to verify a delicate case that is difficult to assess through visual inspection. 【Inspection Settings and Results】 By using EasyInspector's "Color Comparison Inspection and Presence of Specified Color Inspection" function, we detected the specified colors at 8 locations and were able to make a judgment in less than one second. Since the color difference between the black areas outside the inspection items and the inspection areas is minimal, we have set the color judgment tolerance range quite strictly.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Determining the Presence of Holes in Press-Molded Products

We will inspect and determine the presence or absence of holes in 10 locations of the pressed molded product!

As a necessary verification item for automotive parts manufacturing companies, there is a check for the presence or absence of holes in pressed molded products. Traditionally, operators counted the holes and checked whether they were in the correct position. With the desire to automate this process through image inspection for efficient and accurate testing, we received inquiries from our company. 【Inspection Settings and Results】 By using the "Presence of Specified Color Inspection" feature in EasyInspector's "Color Comparison Inspection," we set up inspection frames for 10 holes and configure it to pass if 10 black (holes) are detected. By setting the pass/fail criteria, it becomes possible to detect holes ranging from small to large.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Metal Pressed Products

We will inspect the curvature angle of metal press-processed products and the misalignment of parts!

The molded products in sheet metal processing often require precise accuracy. This time, we conducted an inspection of the curvature angle using two inspection frames. This inspection checks for misalignment of the parts. 【Inspection Setup and Results】 By using the "Dimension Angle Inspection" feature of EasyInspector, we combined two inspection frames and calculated the intersection points. In the repeatability accuracy test, the maximum value was 371.329, the minimum value was 371.308, resulting in a difference of approximately 0.021mm. The inspection cycle time was 0.60 seconds. 【Software and Equipment Used】 Software Used: EasyInspector310 (Ver.2.5.0.0) Field of View: 400 x 300mm Minimum Size of Inspection Target: 40mm Number of Inspection Points: 2 Camera Resolution: 3 million pixels Lens Focal Length: 12mm Distance Between Lens and Product: Not recorded Lighting: None The current 'EasyInspector2' MS (MeaSure) package can perform inspections for [Position/Width Measurement] and [Angle Measurement].

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Presence or Absence of Screws in Aluminum Parts

We will conduct a screw presence/absence inspection of aluminum parts in shining gray, white, and brown colors.

This time, we received a request from a major sash manufacturer for an inspection of aluminum parts in Shining Gray, White, and Brown colors, checking for the presence or absence of screws. This customer has also made multiple verification requests, and we are utilizing our image inspection software in various ways. The verification was conducted based on photos of the manufacturing line sent via email. 【Inspection Settings and Results】 By using the "Presence or Absence of Specified Color" function of EasyInspector, we were able to inspect each color. We set the shift correction to feature recognition and illuminated the product from a 45-degree angle above, which was key to highlighting the screw threads during inspection. Care was needed to ensure that reflected light did not directly enter the camera. The inspection cycle time this time was just over 2 seconds. 【Software Used】 Software Used: EasyInspector310 (Ver.2.5.0.0) Number of Inspection Points: 1

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Tear in Welded Parts of Fittings

We conducted a test for image inspection of the weld areas of automotive and motorcycle fittings for defects.

In the welding section, small defects such as tears, bead misalignment, and blowholes may occur. These defects can be difficult to detect visually. 【Inspection Settings and Results】 By using EasyInspector's "Presence of Specified Color Inspection" feature, we were able to determine the presence of two welding holes and detect the visually subtle welding tear in less than 0.25 seconds. In this case, we have set the non-detection pixels (the areas painted red). This part does not detect discrepancies with the master image. EasyInspector has various convenient settings.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Verification of Correct Orientation of Automotive Parts

We will conduct orientation accuracy checks of automotive parts using AI image inspection software!

Metal products often have parts that appear symmetrical. Many of our customers use our visual inspection software to prevent careless mistakes of parts that can be mistakenly implemented due to left-right errors from being passed on to the next process. 【Inspection Settings and Results】 By using the "Color Comparison Inspection / Presence of Specified Color Inspection" feature of EasyInspector, we were able to set the position and color for the correct orientation and make a judgment in less than one second. If you provide us with a photo of the defects you want to identify, it may also be possible to verify based solely on the photo. We look forward to hearing from you even if you cannot send sample products. 【Software Used】 Software Used: EasyInspector310 Number of Inspection Points: 1

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Determining the Incorrect Assembly Direction of Metal Parts

Detect and determine incorrectly assembled items due to misalignment of metal products.

In the assembly and implementation of fine parts within metal products of approximately 50mm, there have been incidents where products were shipped with incorrect assemblies due to the similar appearance of their silhouettes. To address this issue, we attempted an image inspection judgment test. 【Inspection Settings and Results】 By using the "Color Comparison Inspection" feature of EasyInspector, we were able to detect differences in the orientation of parts and determine visually similar items (incorrect products) in less than one second. We set a pixel detection rate pass/fail criterion. Here, it is configured to fail if the detected silver color exceeds the upper limit. The red areas in the photo indicate the pixels that detected the specified color. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 250 x 200mm Minimum Size of Inspection Target: 5mm Number of Inspection Points: 1 Camera Resolution: 3 million pixels Lens Focal Length: 35mm Distance Between Lens and Product: 300mm Lighting: Dome Lighting

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Circular Metal Parts for Burr Presence or Absence

We will conduct a burr presence or absence inspection on the machining of the center part of the circular metal component.

The differences in color are not significant, so there were many overlooked defects during visual inspection. There was a request for evaluation to determine the presence or absence of burrs using a fixture. 【Inspection Settings and Results】 By using the "Scratch Inspection" feature of EasyInspector, we were able to detect burrs in red. In EasyInspector, inspection in a fixed state is essential. False detections in positions where burrs do not occur can be managed by setting "non-detection pixels" to prevent detection. It was an important point in the inspection to enlarge and capture the inspection area significantly.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Metal Parts with and without Engravings

The AI image inspection software checks for the presence or absence of markings on metal parts and makes a judgment!

Regarding the engraving of the metal parts this time, it was a verification point to determine the contrast between black text on a black background, which is not clearly distinguishable, and to see if the printing could be clearly captured using lighting, as the metal causes glare when illuminated. 【Inspection Settings and Results】 Using the "Scratch Inspection" feature of EasyInspector, we overlapped the inspection frame and set up two types of settings. One was to detect black scratches, and the other was to detect white scratches, so that when a scratch (the edge of the printed part) was found, it would pass. Both inspections were able to be judged in 0.2 seconds at once. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 1500mm x 1700mm Minimum Size of Inspection Target: 15mm Number of Inspection Points: 1 Camera Resolution: 1.3 Megapixels Distance: 35mm Distance Between Lens and Product: Approximately 350mm Lighting: Linear Fluorescent Lamp

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Implementation Inspection of Resin Molded Products

We will inspect the presence of clips and rivets in resin-molded parts using AI image inspection software.

Automotive parts and other resin-molded components can vary in availability and position due to differences in specifications. However, in the case of similar products, accidents have occurred where similar but incorrect items were shipped because they looked almost identical. We will inspect the presence of clips and rivets. 【Inspection Setup and Results】 By using DeepSky, it was possible to determine the presence of clips and rivets. While it is challenging to make judgments when the items are rotated 90 or 180 degrees, detection was possible by slightly shaking the items in the rotation direction within the visible range and training the system with the shaken images as examples. 【Software and Equipment Used】 Software Used: DeepSky Learning Version Field of View: Approximately 685 x 549 mm Minimum Size of Inspection Target: 2 mm Number of Inspection Points: 6 Camera Resolution: 1.3 Megapixels Lens Focal Length: 8 mm Distance from Lens to Product: Approximately 900 mm Lighting: Indoor Lighting

  • Image Processing Software
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[AI Image Inspection Case] Container Dirt Inspection

Detects and determines foreign objects such as bird droppings and paper in the crate, as well as deformities!

In food manufacturing, crates may be used during delivery. When collecting crates, they may be left in open warehouses or outdoors, which can lead to contamination from bird droppings, paper, and other foreign materials, as well as deformation. This time, we received a request from a customer to ensure that products are received in clean crates, so we examined the dirt and foreign materials attached to the containers. 【Inspection Settings and Results】 For bird droppings, we conducted tests using white, black, and brown paint as shown in the image on the right. After annotating the detection area (the process of enclosing the detection area in a frame) as shown in the left image, we proceeded with "training." We annotated 10 images for each NG variety. The "number of recognition points (standard value)" was set to "10" (the default is "60"), and detection was successful. 【Software and Equipment Used】 Software Used: DeepSky Learning Version Field of View: 400 x 300mm Minimum Size of Inspection Target: 10mm Number of Inspection Points: 1 location to find NG from the entire screen Camera Resolution: 1.3 million pixels Lens Focal Length: 6mm Distance Between Lens and Product: 580mm Lighting: If the brightness varies in the morning and evening near windows, it is recommended to install lighting.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Detection of Burrs in Resin Molded Products

The AI image inspection software detects burrs in resin molded products!

We received an inquiry from a sensing equipment manufacturer regarding burr detection. It seems that as long as we can capture images where the contours of the workpiece are clearly visible, detection itself should be possible, and the key point will be how to create that environment. We have received various consultations regarding burrs from different industries, and many customers have found our inspection software helpful for achieving more stable product shipments. [Inspection Settings and Results] As shown in the image, we are detecting burrs with high accuracy. The teacher images used for this verification consisted of 120 images. This was created by capturing 10 images of good and defective products and rotating each image by 30° for a total of 12 times. As a simple operational method, we reported that the parts are guided from the parts feeder to the backlight conveyor, where they are inspected one by one using a sensor.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Defect Detection of Glossy Resin Coated Products

Detecting glossy resin-coated items with AI image inspection software!

Automotive parts and other resin-molded interior painted products often have a glossy and elegant finish. We are considering our inspection software to stably produce higher quality products. 【Inspection Settings and Results】 We were able to detect black specks of about 0.2 mm within the black glossy paint. To capture fine defects, we proposed using multiple cameras with a method that slowly conveys the items for magnified imaging. In this evaluation, lighting was a significant factor. We conducted the inspection using software that employs AI (Deep Learning). Traditionally, image inspection has been difficult for glossy or mirror-finished products with conventional inspection software, but with innovative lighting and DeepSky, easy setup for inspection has become possible.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Judgment of dents, scratches, and chips on painted products.

The AI image inspection software evaluates dents, scratches, and chips on interior painted products!

Automotive parts such as resin-molded components require higher quality interior parts as the luxury of the vehicle increases. This inquiry is about automating the inspection of small "dents, thread scratches, and chips" on interior painted parts. 【Inspection Setup and Results】 Using DeepSky's inspection capabilities, we were able to determine "dents, thread scratches, and chips" on resin-painted products. To achieve high precision in the inspection, we wanted to capture defective areas in larger images, so we evaluated them by magnifying the display. To shorten inspection time, we are proposing an inspection environment where multiple cameras inspect simultaneously on a conveyor. The left image is the "training image" for the defects, and the right image is the "detection frame."

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspecting the Shape of the Cover Panel

Detect the dimensional differences at two locations of the cover panel and determine similar-looking imitations (different items).

The engines for motorcycles and automobiles produced by the machinery manufacturer, along with the parts implemented in them (this time it was the cover panel), require advanced technology. To emphasize the development of human resources and the improvement of technology, we recommend automating the simplified visual inspection. 【Inspection Settings and Results】 By using the "Dimension Angle Inspection" feature of EasyInspector, we were able to detect dimensional differences in two locations and determine visually similar items (different products) in 0.75 seconds. A free trial version of EasyInspector is available on our company's download page. You can also use images taken with your smartphone. Please give it a try. 【Software Used】 Software Used: EasyInspector710 Number of Inspection Points: 2 The current 'EasyInspector2' MS (MeaSure) package can inspect using [Position and Width Measurement] and [Angle Measurement].

  • Image Processing Software
  • Visual inspection software

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