Visual inspection software Product List and Ranking from 19 Manufacturers, Suppliers and Companies

[AI Image Inspection Case] OCR Reading of Laser Printing

The AI image inspection software reads a 9-character laser print in one location!

The manufacturer of the USB memory has the product model number printed in laser, and visual checks were conducted for issues such as fading, misalignment, or absence of printing. There was an inquiry regarding automation. 【Inspection Settings and Results】 By using the "OCRPro" feature of EasyInspector, we were able to successfully read the laser print of 9 characters in one location in 0.43 seconds. The left image shows the binarization settings screen "Process 1". The right image is the dictionary function registration screen. It will be possible to read characters that are not commonly used fonts by utilizing binarization and the dictionary function. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 47 x 37mm Minimum Size of Inspection Target: 20mm Number of Inspection Characters: 9 characters Camera Resolution: 1.3 million pixels Lens Focal Length: 35mm + 5mm close-up ring Distance from Lens to Product: Approximately 275mm Lighting: Linear fluorescent light Distance from Lighting to Inspection Item: Illuminated from above at an angle. Current 'EasyInspector2' RD (ReaDing) package can perform inspections with [OCR (Optical Character Recognition)] and [Machine Learning OCR].

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Inspection of Text, Shrinkage, and Barcodes

We will conduct verification of the presence or absence of the text on the bottom of the bottle, the presence or absence of shrink wrap, and the readability of the label's barcode!

Samples have arrived from a customer who plans to incorporate the following inspections into the current line: inspection for the presence or absence of bottle cap shrink, inspection for the presence or absence of printing on the bottom of the bottle, complete inspection of labels' barcodes (two-dimensional transparent) within the inline labeler, complete inspection of barcodes on inner packaging boxes (black two-dimensional on coated cardboard), and complete inspection of barcodes on outer packaging boxes (two-dimensional black on cardboard). 【Inspection Settings and Results】 All three types of inspections were determined to be satisfactory. For verifying the presence or absence of text on the bottom of the bottle and the presence or absence of shrink, we used EasyInspector's "Specified Color Presence Inspection" feature. An inspection frame was set up for the bottom text, and it is configured to pass if white is detected within that frame. The inspection frame can also be set to a ring shape as an optional feature. The presence or absence of shrink is determined by the amount of direct reflection (white) from ring lighting. For reading the label barcodes, we utilized EasyInspector's "Bar/QR Code Reading" feature, which allows for reading barcodes with black on a white background or white on a black background, and the barcode can be rotated during processing for reading.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Shaft Measurement and Presence of Parts

We will measure the length of the shaft section and inspect for the presence of parts to make a judgment!

This is a verification based on photos received from the electronic components manufacturer. We submitted a report on the inspection of the dimensions of the parts, the detection inspection of seals that resemble dirt, the detection inspection of the parts, and the setup method for inspecting multiple workpieces. Our company accepts verification and support from technical staff on a daily basis. If you have any issues, questions, or uncertainties during operation, please feel free to contact us at any time. 【Inspection Settings and Results】 For the length of the shaft section, we used the "Dimension Angle Inspection" feature of EasyInspector. The presence or absence of the part (seal) was checked using the "Color Comparison Inspection - Presence of Specified Color" feature. The inspection cycle time was 0.11 seconds, and in actual operation, it is necessary to use a jig. 【Software Used】 Software Used: EasyInspector710 The current 'EasyInspector2' color package can inspect for the "Presence of Specified Color," and the MS (MeaSure) package can measure "Position and Width" and "Angle."

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Confirmation of Polarity of Circuit Board, Confirmation of Marking

We will inspect and evaluate each of the multiple inspection items of the substrate!

We received a request for substrate inspection and verified multiple inspection items at once. The evaluations included component presence inspection, polarity confirmation, marking confirmation, and solder bridge presence inspection. Using EasyInspector, we created five inspection frames. Frames (1) and (2) check whether the components are mounted in the correct positions, utilizing the "color comparison inspection and presence of specified color" function. In inspection frame (3), we used the "color comparison inspection and comparison with master image" to confirm polarity (whether it is mounted in the correct orientation). In inspection frame (4), we employed the marking confirmation function, which includes "BAR/QR/OCR and character recognition (OCR)." For inspection frame (5), we conducted the solder bridge inspection using the "luminance change inspection, counting, and pitch inspection" functions, achieving evaluations in all inspections in under one second.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Detection of Presence or Absence of Contacts in Electronic Components

We will conduct detection tests to determine the implementation of small parts and prevent the shipment of defective products.

The malfunction of switch contacts is a serious issue. The configuration of the contacts is delicate, and mistakes are not allowed. This time, we conducted a detection test to determine the implementation of small parts and prevent the shipment of defective products. [Inspection Settings and Results] By using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to make judgments on 10 inspection frames in 0.16 seconds. The contacts were illuminated to make them shine, and we set the passing range for the illuminated white parts, configuring the pixels within the range to be marked as "passed if detected," displaying the pass/fail status of the terminal parts. [Software and Equipment Used] Software Used: EasyInspector710 Field of View: 70 x 50mm Minimum Size of Inspection Target: 0.2mm Number of Inspection Points: 10 Camera Resolution: 1.3 Megapixels (300,000 Pixels Mode) Lens Focal Length: 12mm Distance Between Lens and Product: 200mm Lighting: Ring Lighting The current 'EasyInspector2' color package can perform inspections with the "Presence of Specified Color."

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Inspection of Audio Products

We will conduct multiple inspections of audio products using AI image inspection software!

Inspection of the presence or absence of connectors in the electronic parts of audio products, chipping in the printed parts, incorrect orientation of rotary switches and dip switches on the display board, and the engagement of claws on the back of the product, along with printing such as model numbers and inspection of multiple items. The inspection of the front and back will require either two separate sessions or two cameras. 【Inspection Settings and Results】 By using EasyInspector's "Color Comparison Inspection - Comparison with Master Image" function, we were able to inspect the presence or absence of connectors, chipping in printed parts, incorrect orientation of rotary switches and dip switches on the display board, and the engagement of claws in seven areas on the surface, all within one second at once. By turning off the indoor fluorescent lights and creatively illuminating with a straight fluorescent light from an angle, inspection became possible. The requested inspection items for the back side were also successfully evaluated.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Determination of Deformation and Presence of Damage in Button Hooks

Detect defects in small metal parts using AI image inspection software!

Metal parts processing manufacturers often handle small products. When the inspection targets, such as metal buttons, are as small as 10mm, and the areas with scratches or deformations are even smaller, it can be difficult to visually confirm these areas, leading to the issue of shipping defective products. Therefore, we attempted to improve this situation by using image processing software. 【Inspection Item Settings and Inspection Results】 * Scratch detection (before inspection: after inspection) * Non-detection pixel settings (the red areas are not detected) By using the "Scratch Inspection" feature of EasyInspector, we set it up so that if scratches (white spots) are detected within the inspection target, it would be marked as a failure. At that time, due to the lighting conditions, white shiny spots can occur, so we implemented non-detection pixel settings to avoid false detections.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Inspecting Abnormalities in Engravings

Detects discrepancies in characters due to product engraving and issues like smudging, distinguishing and determining between good and defective products!

The products handled by cutting tool manufacturers often have many similarities, so each product is marked with an imprint for management purposes. However, due to the presence of some products with irregular shapes, there were instances of imprint printing errors. This time, we proposed software to detect discrepancies in characters and smudging in the imprints of cylindrical products, allowing for the distinction between good and defective items. 【Inspection Settings and Results】 By using the "Color Comparison Inspection" feature of EasyInspector, specifically the "Comparison with Master Image" function, we set up one inspection frame for each inspection item to detect the same imprint. Since the objects with imprints are cylindrical, it was necessary to detect areas that are difficult to see on the sides. Additionally, because the products were coated with anti-rust oil, we fixed their position and orientation and used dome lighting to ensure that light reached the sides, allowing for accurate judgment.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Detection of Deformation in Curved Parts of Metal Products

Detect and determine the gaps (deformations) that occur in the curved parts of metal products!

【Inspection Settings and Inspection Results】 By using the "Dimension and Angle Inspection" feature of EasyInspector, it was possible to set six inspection frames and determine in 0.22 seconds whether the specified parts on the left and right sides of the component are parallel. The inspection results can be displayed on the monitor with dimensions. If necessary, they can be recorded with photos and in CSV format. This time, the specifications were set to display the dimensions of the gaps on the left and right. 【Software Used】 Software Used: EasyInspector Current 'EasyInspector2' MS (MeaSure) package allows inspection with [Position and Width Measurement] and [Angle Measurement].

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Reading Text on Nameplates

The AI image inspection software reads the vehicle body model label and records it in a CSV file.

We received a request to conduct a test for reading the vehicle body model label of a certain automobile manufacturer and recording it in CSV, as well as inspecting the reading of the nameplate engraving. At that time, achieving high accuracy in reading was a challenging task. We devised a method to separate letters and numbers for inspection. 【Inspection Settings and Results】 Using EasyInpector's "BAR/QR/OCR" function, we performed readings for two types of labels. For the first type, we set up 38 inspection frames for reading the label text and successfully read over 50 characters in 4.74 seconds. The second type was the text on the nameplate, for which we also set up 23 inspection frames and made a judgment in 4.65 seconds. This project has contributed to the system's version upgrade. Currently, it is easier to set up as "OCR Pro Inspection" in EasyInpector, allowing for more accurate readings.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Inspection of the Presence or Absence of Scratches on Automotive Parts

We will inspect the presence or absence of scratches on the metal parts of automotive components using AI image inspection software!

This time, we received a request from an automotive parts manufacturer for a free evaluation of the presence or absence of scratches on the metal parts of automotive components, based on the images provided. They sent photos of the valve (automotive bulb) and documentation of the defects. [Inspection Settings and Results] By using the "Scratch Detection" feature of EasyInspector, we were able to detect multiple scratches sensitively in less than one second. The threshold settings can be adjusted by the customer to determine how much of the scratch is considered acceptable. [Software Used] Software: EasyInspector310 Number of Inspection Points: 1 The current 'EasyInspector2' color package can be used for [scratch and defect detection].

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Detection of Foreign Objects in Metal Pressed Products

The AI image inspection software detects foreign objects trapped in metal parts!

Inspection of metal parts is often difficult due to light reflection. In this case, the presence of a white foreign object trapped in the product was identified as a defect, and the key point of the verification was whether we could accurately distinguish between the halation and the white foreign object. 【Inspection Settings and Results】 By using EasyInspector's "Comparison with Master Image" feature, we were able to detect foreign objects trapped in the metal parts. Since the reflection of the product varies individually, we set up additional and removed non-detection areas and also made adjustments to the lighting. As a result, we were able to determine the halation and visually similar white foreign object in less than 0.22 seconds. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 10 x 15mm Minimum Size of Inspection Target: Not recorded Number of Inspection Points: 1 Camera Resolution: 1.3 Megapixels Lens Focal Length: 25mm Distance Between Lens and Product: 300mm Lighting: Thin Diameter Ring Lighting

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Detection of Discoloration in Resin-Molded Parts

The AI image inspection software detects discoloration in resin-molded parts!

There have been incidents where resin-molded parts, such as automotive components, were shipped as defective products despite having discoloration or scratches, as they appeared almost identical. In an era where higher quality is demanded across various industries, we recommend automating inspections to ensure stable shipments, especially for defects that are difficult to detect through visual inspection. 【Inspection Settings and Results】 By illuminating at an appropriate angle, we were able to detect and assess the discolored areas. In this case, we set up 4 NG sample parts and captured a total of 12 annotated images by changing the angle. Detection in the environment is only possible for the curved surfaces shown in the images above. When inspecting other surfaces, it is necessary to change the lighting and camera position for imaging. 【Software and Equipment Used】 Software Used: DeepSky Learning Edition Field of View: Approximately 447 x 355 mm Minimum Size of Inspection Target: 2 mm Number of Inspection Points: 1 point covering the entire screen Camera Resolution: 1.3 million pixels Lens Focal Length: 6 mm Distance Between Lens and Product: Approximately 400 mm Lighting: Linear fluorescent lamp Distance Between Lighting and Inspection Item: Approximately 200 mm above

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Abnormality Detection Inspection of Resin Molded Parts

Detects similar different products that look almost the same as resin molded parts!

Incidents have occurred where similar resin-molded parts, such as automotive components, were shipped as different products due to their almost identical appearance. We conducted defect detection tests for dents and other issues based on inquiries from trading companies. 【Inspection Settings and Results】 Based on the samples we received, we were able to detect dents. The learning process was executed for approximately 2,400 steps, and the graph converged in about 16 minutes. The time may vary depending on the specifications of the PC used. The main specifications of the PC used for verification are: OS: Windows 10 Home 64bit, CPU: Intel(R) Core(TM) i7-9750H, RAM: 16GB, GPU: NVIDIA GeForce GTX1660 Ti. In this case, defects such as dents are labeled as "anomalies." The left image shows the annotation, and the right image shows the detection frame.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Presence or Absence of Black Parts on a Black Background

Detects similar different products that look almost the same as resin molded items!

Automotive parts and other resin-molded components can vary in availability and position due to differences in specifications. However, in the case of similar products, accidents have occurred where similar but incorrect items were shipped because they looked almost identical. In previous image inspections, it was considered difficult to detect the presence or absence of black clips on black workpieces, as in the current inquiry. 【Inspection Settings and Results】 We conducted inspections using a software called DeepSky, which utilizes AI (Deep Learning). By training the software on the areas we wanted to detect, it adjusts its own setting parameters and learns to recognize them. The left image shows the detection of the installation of a black clip, while the right image correctly determines that the black clip is not installed. 【Software Used】 Software Used: DeepSky Learning Version Number of Inspection Points: 6

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Inspection of the presence or absence of markings and holes in rigid PVC.

Detect the presence or absence of 13 holes, differences in their positions, and the presence or absence of engravings to determine similar-looking counterfeit products (different items)!

Our image inspection software is used by tool manufacturing companies. We manufacture specialized tools that support various lifelines such as electricity, gas, water, telecommunications, railways, and defense, as well as products that support people's lives in various ways, and our inspection software is utilized in that process. 【Inspection Settings and Results】 By using the "Scratch and Defect Inspection" feature of EasyInspector, we were able to detect the presence and positional differences of 13 holes, as well as the presence of markings, and determine visually similar counterfeit products (different items) in 0.53 seconds. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: Approximately 610 x 410mm Minimum Size of Inspection Target: 5mm Number of Inspection Points: 13 Camera Resolution: 3 million pixels Lens Focal Length: 6mm Distance from Lens to Product: 780mm Lighting: Linear Fluorescent Lamp Distance from Lighting to Inspection Item: Approximately 400mm Current inspections can be performed with the 'EasyInspector2' color package for [Scratch and Defect Detection].

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Determination of Misplaced Keyboard Buttons

It detects the position differences of the six buttons and misalignment of prints, and determines similar-looking counterfeit products (different items)!

An accident occurred during the process of inserting similar buttons on the keyboard. This is a project for a major business reform at the request of the production line system manufacturer. We conducted a judgment test after receiving photos via email. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we were able to detect positional differences and printing misalignments of six buttons, and we could identify visually similar items (different products) like "U" and "V" in less than three seconds. 【Software Used】 Software Used: EasyInspector310 Number of Inspection Points: 6 The current 'EasyInspector2' color package can be used for inspection with the "Comparison with Master Image" feature.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Inspection of the Presence or Absence of Packaged Products

We will inspect and determine the presence of packaged products using AI image inspection software!

When shipping products from a resin processing manufacturer, there may be cases where all products must be packed in partitioned cardboard boxes. Since workers manually pack each box one by one, there have been instances where defective shipments were made due to insufficient product quantities. As a solution, we chose to verify the presence of products using image processing. 【Inspection Settings and Results】 Using the "Specified Color Presence Inspection" feature of EasyInspector's "Color Comparison Inspection," we inspected the presence of 30 products inside a box approximately 600mm x 400mm in size. The inspection was set up so that if the product's color was detected from the inspection frame, it would pass; if not, it would fail. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 400mm x 600mm Minimum Size of Inspection Target: Approximately 35mm x 150mm Number of Inspection Points: 30 Camera Resolution: Not applicable for images Current inspections can be performed with the 'EasyInspector2' color package for "Specified Color Presence."

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Inspection of Plastic Molded Products

Detects foreign objects and short shots in plastic molded products!

There were instances of defective products being shipped due to foreign objects and short shots in products molded by a plastic injection molding machine. 【Inspection Settings and Results】 Four donut-shaped plastic molded products were placed within the field of view. Using the "Scratch and Defect Inspection" feature of EasyInspector, we set it to fail if a white defect was found among black objects. Although the background was white, we were able to detect white defects from within the objects by applying a mask using the non-detection pixel settings. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 55mm x 73mm Minimum Size of Inspection Target: 1mm Number of Inspection Points: 4 Camera Resolution: 1.3 Megapixels Lens Focal Length: 12mm Distance from Lens to Product: Approximately 500mm The current 'EasyInspector2' color package can be used for [Scratch and Defect Detection] inspections.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Burr Detection Inspection of Plastic Parts

Detects burrs on the textured surface of plastic parts!

When inspecting the textured surfaces of plastic parts from an automotive parts manufacturer, it is common for burrs to appear. However, it has been difficult to distinguish between the textured surface and burrs under 0.5mm, which has led to the shipment of defective products. To detect small discrepancies, we considered implementing image processing software. 【Inspection Settings and Results】 We used the "Dimension Angle Inspection" feature of EasyInspector along with backlight illumination. By using backlight illumination, we were able to clearly capture the contours of the object. We then set up the "Dimension Angle Inspection" to detect the boundary between bright and dark areas. If the values exceed those of the normal parts, a failure judgment is made, allowing us to detect burrs of 0.5mm.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Inspection of Bushing Insertion Port

We will simultaneously inspect the front and back of the bushing and the height difference of the bushing!

This is a verification of the bush insertion point at the request of the trading company. The inquiry is whether it is possible to simultaneously inspect the front and back of the bushing and the bushing with height differences. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we were able to display the inspection results for the presence of two bushings and reverse insertion of the bushing in 0.25 seconds. The inspection item was set to be positioned halfway on the screen, assuming that the same item would be installed on the opposite side. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 1000 x 1500mm Minimum Size of Inspection Target: 2mm Number of Inspection Points: 2 Camera Resolution: 3 million pixels Lens Focal Length: 12mm Distance Between Lens and Product: 750mm Lighting: Indoor lighting The current 'EasyInspector2' color package can be used for inspection with the "Comparison with Master Image" feature.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Inspection of Resin Product Parts

We will conduct inspections of the installation, presence, and position of resin product components!

EasyInspector specializes in inspecting the presence or absence of parts and positional checks for resin products, with numerous case studies available. It helps prevent careless mistakes in assembly defects. 【Inspection Settings and Results】 We were able to detect the presence of assembly and assembly positions as expected. We propose displaying both the front and back inspection results on a single monitor, allowing simultaneous confirmation of the front inspection results at 0.76 seconds for 11 inspection frames and the back inspection results at 0.60 seconds for the same 11 inspection frames. We have many case studies regarding operational methods, so please feel free to consult us. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 4000 x 3000mm Minimum Size of Inspection Target: 2mm Number of Inspection Points: 22 Camera Resolution: Upper 1.3 million pixels, Lower 1.3 million pixels WEB camera Lens Focal Length: Upper 8mm, Lower none Distance Between Lens and Product: Upper 650mm, Lower 300mm Lighting: Fluorescent lights (approximately 500mm in length) were placed 400mm apart for both upper and lower.

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Inspection of Transparent Workpieces

We will determine whether the filter installation of transparent plastic products is correct.

One image was OK and one was NG; I sent an email and received a free evaluation. 【Inspection Settings and Results】 By using EasyInspector's "Presence of Specified Color Inspection" function, we were able to determine the presence of a filter in one location in 0.31 seconds. 【Software Used】 Software Used: EasyInspector310 Number of Inspection Locations: 1 The current 'EasyInspector2' color package can inspect for the "Presence of Specified Color."

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Diameter Measurement Inspection of Plastic Products

We will conduct inspections of the dimensions of circular plastic products!

Dimensions are an important issue in various precision products. At EasyInspector, we allow input of dimension conversion values, and by registering enlarged images of good products as a master and entering the actual dimensions, it becomes easy to determine items outside the set range as defective. 【Inspection Settings and Results】 By using EasyInspector's "Dimension Angle Inspection" feature, we were able to set three types of measurement methods for inspecting the largest outer circle: "Left-Right Width - Front Point Circle is White," "Right-Back Point / Left-Back Point - Calculate and judge the difference in already measured dimensions and angles," and "Left-Right Width - Front Point Circle is Black," allowing for judgment in less than one second. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 200 x 210mm Minimum Size of Inspection Target: 15mm Number of Inspection Points: 3 Camera Resolution: 10 million pixels Lens Focal Length: 25mm Distance Between Lens and Product: 600mm Lighting: Thin Ring Lighting (Indoor lights turned off)

Company：スカイロジック
Price：Other

Image Processing Software
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[AI Image Inspection Case] Meter Character Reading

The AI image inspection software will read the characters on the meter!

The road management company you contacted is using the 60-day trial service of EasyInspector, which can be downloaded from our company website. There were inquiries about the setup method and detection method. 【Inspection Settings and Results】 By using the "OCR Pro" feature of EasyInspector, we were able to make a judgment in 0.25 seconds for one location. After processing the images we received, we were able to read all of them to some extent, but there are parts where we had to forcefully read using certain settings. As seen in one of the images provided, if the last digit is not fully visible, the reading becomes unstable. To ensure stable readings, it seems necessary to enlarge the numbers a bit more. 【Software Used】 Software used: EasyInspector Currently, inspections can be performed with the 'EasyInspector2' RD (ReaDing) package [OCR (Optical Character Recognition)] [Machine Learning OCR].

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Product Dimension Inspection

Detect and evaluate product dimensions using AI image inspection software!

We received a request for dimensional verification inspections from manufacturers handling various industries and products. This is an interim report on "feasibility verification." Our company provides various products and services for "cost-effectiveness" in manufacturing settings. Please feel free to share your company's challenges and themes with us. 【Inspection Settings and Results】 We took images of the sample products and measured their dimensions. We are reporting the logs of 10 measurements of the same item. The error when repeatedly inspecting the same item was approximately 0.0013mm. Regarding the measurement points, we currently measure the areas where the frame is applied in relation to the placed state. It is not possible to identify long/short or thick/thin areas from the image directly; however, it is feasible to measure one full rotation while rotating the image in increments and then adopt the maximum and minimum values from those measurements, but this would require the development of additional software. The image on the right is an enlarged view. 【Software Used】 Software used: EasyInspector

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Overlapping Inspection of Plastic Processed Products

We will conduct inspections of plastic processed products using the overlay function.

We received an inquiry from a manufacturer regarding plastic processed products. If you can send us sample products, we will conduct an inspection feasibility verification at our company. After that, you will verify it with a demo machine at your company and make a judgment on the inspection feasibility. If you can send us the sample products, we will send you an evaluation request form, so we ask for your consideration. 【Inspection Settings and Results】 In inspections that can be detected using the "Comparison with Master Image" function of EasyInspector, fixed positioning is essential. Therefore, using the live or overlay function with inspection results makes it easier to identify misalignments and facilitates placing the workpiece in the correct position. The image on the right shows the settings for inspecting while overlaying the master image and the live image. 【Software Used】 Software Used: EasyInspector710 The current 'EasyInspector2' color package can perform inspections using the "Comparison with Master Image" feature.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Flare Joint Scratch Inspection

Detecting scratches on the tapered part of the flare fitting!

The manufacturer of FA machine systems for automotive parts contacted us through their website regarding the inspection of scratches on the tapered part of a flare fitting. They sent a sample, and we provided a report based on a simple inspection. 【Inspection Settings and Results】 By using the "Scratch Detection" feature of EasyInspector, we were able to detect a scratch on one flare fitting. The scratches on the flare fitting were detectable using ring lighting. In the left image, only one scratch was detected, and it was judged as a failure in 0.34 seconds. Adjustments to the settings are necessary for differences in diameter and length. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: Approximately 52 x 41mm Minimum Size of Inspection Target: 1mm Number of Inspection Points: 1 Camera Resolution: 1.3 Megapixels Lens Focal Length: 25mm Distance Between Lens and Product: Approximately 215mm Lighting: Ring Lighting Distance Between Lighting and Inspection Item: 50mm above Current inspections can be performed with the 'EasyInspector2' color package for scratch and defect detection.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Reading of 7-segment display installed on a distribution board

We will read the meter using AI image inspection software!

In a manufacturer contributing to society through various data analyses, our inspection equipment from Company 7 is also utilized for meter readings. This pertains to a project involving the reading of a 7-segment display installed in a distribution board. 【Inspection Settings and Results】 By using the "Meter Reading" function of EasyInspector, it was possible to read the numbers displayed on two distribution boards. The image that is enlarged allows for the reading itself to be feasible. However, the image showing the entire view lacks sufficient quality for reading. Even in the readable image, the color is marginal, and I believe that with slight adjustments to the brightness, more stable readings could be achieved. 【Software Used】 Software used: EasyInspector710 The current 'EasyInspector2' CP (Control Panel) package can inspect the digital 7-segment display reading.

Company：スカイロジック
Price：Other

Image Processing Software
Visual inspection software

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[AI Image Inspection Case] Water Leak Inspection from Seal Area

Detect and assess water leaks from the seal area using AI image inspection software!

The company responsible for the energy-saving and new energy support department of the group company is experiencing issues with water leaks from the mechanical seal section of their pumps, and they reached out for consultation through our website. Our website offers trial versions of the image inspection software "EasyInspector," "EasyMonitoring," and "DeepSky." We encourage you to try them out to help resolve your issues. [Inspection Settings and Results] We imported the images you provided into our image inspection software and conducted an inspection. If the water droplet appears white against a black background, it should be easier to detect. However, if the surrounding environment is bright and the water droplet becomes transparent, it may become difficult to detect the transparent areas. We used the "Presence of Specified Color Inspection" feature in EasyInspector to detect and evaluate the glowing parts of the water droplets. It seems that operation with "EasyMonitoring" is also possible; this software can send notifications (with images) to your smartphone via email.

Company：スカイロジック
Price：Other

Image Processing Software
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Visual inspection software Product List and Ranking from 19 Manufacturers, Suppliers and Companies | IPROS GMS

Visual inspection software Manufacturer, Suppliers and Company Rankings

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